Enhanced plasticity of Fe-based bulk metallic glass by tailoring microstructure

The room temperature compressive plasticity of Fe75MosP10Cs.3B1.7 bulk metallic glass （BMG） was improved from 0.5% to 1.8% by increasing the sample diameter from 1.5 mm to 2.0 mm. With increasing the sample diameter to 2.0 mm, a heterogeneous microstructure with in-situ formed a-Fe dendrite sparsely distributed in the amorphous matrix can be attained. This heterogeneous mierostructure is conceived to be highly responsible for the enhanced global plasticity in this marginal Fe-based BMG.

Formation and corrosion properties of Fe-based bulk metallic glasses

Bulk metallic glass （BMG） formation was explored in the Fe-B-Si-Nb alloy system though combined use of the atomic cluster line approach and the minor alloying strategy. The basic ternary compositions in the Fe-B-Si system were determined by the intersection points of two cluster lines, namely, Fe-B cluster to Si and Fe-Si cluster to B. 3at% -4at% Nb was added to the quaternary Fe-B-Si-Nb alloy. The casting experiments revealed that good glass-forming ability （GFA） occurred at the （Fe73.4Si8.2B18.4）96Nb4 composition, and 3-mm diameter BMG samples were made. The glass transition temperature （Tg）, crystallization temperature （Tx）, and supercooled liquid region （△Tx=Tx-Tg） of this BMG were measured to be 866, 889, and 23 K, respectively. The BMG shows a high Vickers hardness of about Hv 1164, a Young＇s modulus of 180 GPa, and a good corrosion resistance in the solutions of 1 mol/L HCl and 3wt% NaCl.

Effect of Mo on properties of the industrial Fe–B-alloy-derived Fe-based bulk metallic glasses

The experimental results concerning the effects of Mo on the glass-forming ability(GFA), thermal stability, and mechanical, anticorrosion, and magnetic properties of an(Fe_(71.2)B_(24)Y_(4.8))_(96)Nb_4 bulk metallic glass(BMG) were presented. An industrial Fe–B alloy was used as the raw material, and a series of Fe-based BMGs were synthesized. In BMGs with the Mo contents of approximately 1at%–2at%, the cast alloy reached a critical diameter of 6 mm. The hardness and fracture strength also reached their maximum values in this alloy system. However, the anticorrosion and magnetic properties of the BMGs were not substantially improved by the addition of Mo. The low cost, good GFA, high hardness, and high fracture strength of the Fe-based BMGs developed in this work suggest that they are potential candidates for commercial applications.

Corrosion behaviors of thermally grown oxide films on Fe-based bulk metallic glasses

Oxide films formed on the surfaces of Fe-based bulk metallic glasses in the temperature range between 373 K and 573 K were characterized and their effects on the corrosion behaviors were investigated by microstructural and electrochemical analysis. The oxide film formed at 573 K is iron-rich oxide and it exhibits an n-type semiconductor at a higher potential than 0.35 V and a p-type semiconductor at a lower potential than 0.35 V. Capacitance measurements show that the donor density decreases with the increase in oxidation temperature, while the thickness of the space charge layer increases with the oxidation temperature rising. The result of immersion tests shows that the mass loss rate increases with the oxidation temperature rising. Therefore, the correlation between microstructure and corrosion resistance needs to be proposed because the corrosion resistance is deteriorated with the development of the oxide films.

Fabrication, tribological and corrosion behaviors of detonation gun sprayed Fe-based metallic glass coating

A metallic glass coating with the composition of Fe51.33Cr14.9Mo25.67Y3.4C3.44B1.26 （mole fraction, %） on the Q235 stainless steel was developed by the detonation gun （D-gun） spraying process. The microstructure and the phase aggregate were analyzed by scanning electron microscopy and X-ray diffractometry, respectively. Microhardness, wear resistance and corrosion behavior were assessed using a Vickers microhardness tester, a ball-on-disk wear testing machine and the electrochemical measurement method, respectively. Microstructural studies show that the coatings possess a densely layered structure with the porosity less than 2.1%. The tribological behavior of the coatings examined under dry conditions shows that their relative wear resistance is five times higher than that of the substrate material. Both adhesive wear and abrasive wear contribute to the friction, but the former is the dominant wear mechanism of the metallic glass coatings. The coatings exhibit low passive current density and extremely wide passive region in 3.5% NaCl solution, thus indicating excellent corrosion resistance.

Glass formation and magnetic properties of Fe-based metallic glasses fabricated by low-purity industrial materials

Fe-based metallic glasses of(Fe74Nb6B20)100?xCrx(x=1,3,5)with high glass forming ability(GFA)and good magneticproperties were prepared using low-purity raw materials.Increasing Cr content does not significantly change glass transitiontemperature and onset crystallization temperature,while it enhances liquidus temperature.The addition of Cr improves the GFA ofthe(Fe74Nb6B20)100?xCrx glassy alloys compared to that in Cr-free Fe?Nb?B alloys,in which the supercooled liquid region(ΔTx),Trgandγare found to be50?54K,0.526?0.538,and0.367?0.371,respectively.The(Fe74Nb6B20)100?xCrx glassy alloys exhibit excellentsoft magnetic properties with high saturation magnetization of139?161A·m2/kg and low coercivity of30.24?58.9A/m.PresentFe?Nb?B?Cr glassy alloys exhibiting high GFA as well as excellent magnetic properties and low manufacturing cost make themsuitable for magnetic components for engineering application.

Microstructure and Mechanical Properties of Resistance Spot Welds for Fe-based Metallic Glass

The lap joints of Fe-based metallic glass ribbons were carried by resistance spot welding, and the microstructures of spot welds were investigated by X-ray diffraction and transmission electron microscopy. The results indicated that the perfect formations of joints without typical defects such as spatter were achieved with optimized parameters. Except for little nano-particle Fe2B, no other crystalline particle was detected by TEM, revealing that the most microstructure in spot weld remains amorphous. The maximum tensile-shearing force was 45.0 N with the optimized parameters of 1 kA weld current, 30 N electrode force and 0.02 ms weld time. The spot weld failed as pullout failure mode propagating along the interface of nugget zone. The study demonstrates that resistance spot welding is an effective and practical welding process for Fe-based metallic glass.

Casting effect on compressive brittleness of bulk metallic glass

An interesting phenomenon of cooling-rate induced brittleness in Zr52.5Cu17.9Ni14.6Al10Ti5 bulk metallic glass （BMG） was reported. It was found that the as-cast BMG specimens exhibited a brittle-ductile transition when the larger specimens were machined into smaller specimens through removing the cast-softening surface layer by layer. After compression tests, the as-machined small specimens, owing to the absence of the cast-softening surface, displayed highly dense and intersecting shear bands, and extensive plastic deformation. This is in contrast to the catastrophic failure and low deformability in the as-cast large specimens. More free volume was detected in the smaller as-fractured specimens, by differential scanning calorimetry, which may be attributed to the occurrence of strain softening and increased plasticity. Compared with the relatively smooth fracture surface in the smaller specimens, the larger specimens showed more diverse features on the fracture surface due to their graded structures.

Corrosion resistance of Fe-based amorphous metallic matrix coating fabricated by HVOF thermal spraying

The Fe-based amorphous metallic matrix coating （Fe-AMMC） was fabricated with the powder mixtures of Fe-based metallic glass synthesized with industrial raw materials, NiCr alloy and WC particle by high velocity oxy-fuel （HVOF） spraying. The corrosion resistance of Fe-AMMC was investigated by potentiodynamic polarization tests in 1 mol/L HCl, NaCl, H2SO4 and NaOH solutions, respectively. The surface morphologies corroded were observed by SEM. The results indicate that Fe-AMMC exhibits excellent corrosion resistance, higher corrosion resistance than 304L stainless steel in the chloride solutions. The low corrosion current density and passive current density of Fe-AMMC with a wide spontaneous passivation region are about 132.0μA/cm2 and 9.0 mA/cm2 in HCl solution, and about 2.5 μA/cm2 and 2.3 mA/cm2 in NaCl solution. The excellent corrosion resistance demonstrates that Fe-based amorphous metallic matrix powder is a viable engineering material in practical anti-corrosion and anti-wear coating applications.

Effect of Ti on microstructure,mechanical and corrosion properties of (Zr_(0.55)Al_(0.1)Ni_(0.05)Cu_(0.3))_(100-x)Ti_x bulk metallic glasses

The（Zr_（0.55）Al_（0.1）Ni_（0.05）Cu_（0.3））_（100-x）Ti_x alloys were prepared using an in-situ suck-casting method in a copper mold. The effects of Ti addition on the microstructure, mechanical and corrosion properties of the（Zr_（0.55）Al_（0.1）Ni_（0.05）Cu_（0.3））_（100-x）Ti_x alloys were investigated by X-ray diffraction, scanning electron microscopy, compressive tests and corrosion tests. It has been found that the addition of Ti higher than 4%（mole fraction） causes the formation of many crystalline phases in the alloy. The alloys with 1%-3% Ti display an obvious yield stage on their compressive stress-strain curves. An appropriate addition of Ti can improve the strength and ductility of the alloys. All the alloys have high corrosion resistance in 1 mol/L Na OH solution, and are corroded in 1 mol/L HCl solution. However, the appropriate addition of Ti can significantly improve the corrosion resistance of the alloys in HCl solution.

Preparation and properties of novel Cu-based bulk metallic glasses Cu_(55-x)Zr_(37)Ti_8In_x

The glassy rods were successfully fabricated in the Cu-Zr-Ti-In alloy system by casting into a copper mold. The value of ATx reaches a maximum of 66 K for the BMG CusoZraTTi8In5 alloy. The reasons for enhancing glass forming ability of Cu-based BMGs with the addition of indium were discussed from atomic size and thermodynamics. Alternatively, the BMG Cu52Zra7Ti8In3 exhibits the highest compressive strength （1981 MPa） and the best plasticity among glassy Cu55-xZra7TisInx （x_〈5）. The total plastic deformation of Cu52Zr37TisIn3 before fracture approaches 1.2%.

Effects of Y addition on structural and mechanical properties of CuZrAl bulk metallic glass

The effects of Y addition on the structural and mechanical properties of CuZrAl bulk metallic glass（BMG） were studied.The results show that the glass forming ability of CuZrAl system is improved by the addition of Y and the fracture strength decreases with Y addition due to the reduction of binding energy induced by Y.The fracture surface is dominated by vein-like patterns in Cu45Zr48Al7 bulk metallic glass,and changes to smooth regions in Cu46Zr42Al7Y5 BMG.TEM observation shows that Cu45Zr48Al7 BMG has a composite microstructure of nanocrystalline phases dispersed in amorphous matrix.However,the Cu46Zr42Al7Y5 BMG shows a fully amorphous structure.

Effect of minor Fe addition on glass forming ability and mechanical properties of Zr_(55)Al_(10)Ni_5Cu_(30) bulk metallic glass

A series of rod samples with diameter of 3 mm（Zr0.55Al0.10Ni0.05Cu0.30）100-xFex（x=0,1,2,3,4） were prepared by magnetic suspend melting and copper mold suction casting method.The effects of a small amount of Fe on glass forming ability（GFA） and mechanical properties of Zr55Al10Ni5Cu30 bulk metallic glass（BMG） were investigated.The results show that the addition of an appropriate amount（less than 3%,mole fraction） of Fe enhances GFA,as indicated by the increase in the reduced glass transition temperature Trg（=Tg/Tl） and the parameter γ（=Tx/（Tg＋Tl）） with increasing Fe content,and GFA gets deteriorated by further Fe addition（4%）.The addition of Fe also effectively improves the compressive plasticity and increases the compressive fracture strength in these Zr-based BMGs.Compressive tests on BMG sample with 3 mm in diameter and 6 mm in length reveal work-hardening and a certain plastic strain in the alloy containing 2% Fe.The BMG composite containing 4% Fe also exhibits a high fracture strength along with significant plasticity.

Electrochemical corrosion properties of Zr- and Ti-based bulk metallic glasses

The corrosion behaviors of Ti-based and Zr-based amorphous alloys and their corresponding crystallized alloys were studied by electrochemical methods. It is found that the corrosion potentials of Zr-based amorphous alloy and its corresponding crystalline counterpart are both lower than those of the Ti-based amorphous alloy in the 1 mol/L H2SO4 solution. In the 3.5% NaCl solution,Zr-based crystallized alloy exhibits the lowest corrosion potential among the experimental samples. No passivation is observed in the corrosion process for the Zr-based crystalline alloy. However, Zr- and Ti-based amorphous alloys both exhibit passivation characteristics. EIS measurements indicate the amorphous alloys exhibit better corrosion resistance than the crystallized one in the NaCl solution. Surface analysis shows that both amorphous alloys in the NaCl solution are eroded by pitting corrosion. In the H2SO4 solution, all the alloys display similar behaviors and their surfaces can mostly keep intact except for some cracks on the corroded surface at local region.

Growth kinetics for intermetallic compound layer between molten In-Sn alloy and CuZr-based bulk metallic glass

The growth kinetics of intermetallic compound layer between molten In-Sn alloy and Cu40Zr44Al8Ag8 bulk metallic glass substrate was examined by solid state isothermal aging at the temperature range between 333 and 393 K.The aged samples were characterized by scanning electron microscopy and energy dispersive spectrometry.It is found that the intermetallic compound layer is composed of Zr,Cu and Sn.The layer growth of the intermetallic compound is mainly controlled by a diffusion mechanism over the temperature range and the value of the time exponent is approximately 0.5.The apparent activation energy for the growth of total intermetallic compound layers is 98.35 kJ /mol calculated by the Arrhenius equation.

Effect of surface roughness on plasticity of Zr_(52.5)Cu_(17.9)Ni_(14.6)Al_(10)Ti_5 bulk metallic glass

Zr52.5Cu17.9Ni14.6Al10Ti5 bulk metallic glass （BMG） rods were abraded to different surface roughnesses using different types of waterproof abrasive papers and sometimes polishing pastes, and the compressive deformation behavior was examined. The results show that the yield strength of the BMG is hardly affected while the compressive plasticity increases from 2.3% to 4.5% with decreasing the surface roughness. Observation of the fractured samples under a scanning electron microscope indicates that the rise in plasticity is accompanied with an increase in shear band density. The results suggest that it is necessary to reduce the surface roughness of BMGs for achieving a large plasticity.

Dry sliding tribological behavior of Zr-based bulk metallic glass

The tribological behavior of a Zr-based bulk metallic glass（BMG） was investigated using pin-on-disk sliding measurements in two different environments,i.e.,air and argon,against an yttria-stabilized zirconia counterface.It was found that the wear of the Zr-based BMG was reduced by more than 45% due to the removal of oxygen from the test environment at two different loads,i.e.,16 N and 23 N.The wear pins were examined using X-ray diffractometry,differential scanning calorimetry,scanning electron microscopy and optical surface profilometry.A number of abrasive particles and grooves presented on the worn surface of the pin tested in air,while a relatively smooth worn surface was observed in the specimens tested in argon.The wear mechanism of the pin worn in air was dominated by abrasive wear compared with an adhesive wear controlled process in the tests performed in argon.

Transition of plasticity and fracture mode of Zr-Al-Ni-Cu bulk metallic glasses with network structures

Effect of network structure on plasticity and fracture mode of Zr？Al？Ni？Cu bulk metallic glasses （BMGs） was investigated. The microstructures of transversal and longitudinal sections were exposed by chemical etching and observed by scanning electron microscopy （SEM）. The mechanical properties were examined by room-temperature uniaxial compression test. The results show that both plasticity and fracture mode are significantly affected by the network structure and the alteration occurs when the size of the network structure reaches up to a critical value. When the cell size （dc） of the network structure is ~3μm, Zr-based BMGs characterize in plasticity that decreases with increasingdc. The fracture mode gradually transforms from single 45° shear fracture to double 45° shear fracture and then cleavage fracture with increasingdc. In addition, the mechanisms of the transition of the plasticity and the fracture mode for these Zr-based BMGs are also discussed.

Effect of minor-addition of Fe on structural and mechanical properties of CuZrAl bulk metallic glass

The CuZrAl bulk metallic glass with minor-addition of Fe was prepared by rapid quenching method. The structures were examined by X-ray diffraction （XRD）. The effect of Fe on the glass-forming ability was studied by differential scanning calorimetry （DSC）. The minor-addition of Fe obviously extends the supercooled liquid region ΔTx. The plastic strain of the Cu44Zr48Al7Fe bulk metallic glass is about 1.5%. The microstructures were examined by transmission electron microscopy （TEM）. It is found that when 1%-2% Fe （mole fraction） were introduced into the CuZrAl alloy matrix, nanoscale phase separation occurs in the as-prepared Cu44Zr48Al7Fe bulk metallic glass.

Effects of aspect ratio and loading rate on room-temperature mechanical properties of Cu-based bulk metallic glasses

Room-temperature mechanical properties of Cu50Zr40Ti10-xNix（0≤x≤4,mole fraction,%） bulk metallic glasses （BMG） with aspect ratios in the range of 1：1-2.5：1 and loading rates in the range of1×10^-5-1×10^-2s^-1were systematically investigated by room-temperatureuniaxialcompression test.In the condition of an aspect ratio of 1：1, the superplasticity can be clearly observed for Cu50Zr40Ti10BMG when the loading rate is1×10^-4s^-1, while for Cu50Zr40Ti10-xNix（x=1-3, mole fraction, %） BMGs when the loading rate is1×10^-2s^-1. The plastic strain （εp）, yielding strength （σy） and fracture strength （σf） of the studied Cu-based BMGs significantly depend on the aspect ratio and the loading rate. In addition, theσyof the studied Cu-based BMGs with an aspect ratio of 1：1 is close to the σfof those with the other aspect ratios when the loading rate is1×10^-2s^-1. The mechanism for the mechanical response to the loading rate and the aspect ratiowas also discussed.