A review on developing high-performance ZE41 magnesium alloy by using bulk deformation and surface modification methods

Magnesium(Mg)alloys are generally used in light-weight structural applications due to their higher specific strength.However,the usage of these Mg alloys is limited due to their poor formability at room temperature,which is attributed to lower count of slip systems associated with the hcp crystal structure.To address these limitations,several new magnesium alloys and also many processing strategies have been developed and reported in the literature.ZE41 Mg is an alloy with significant quantities of zinc(Zn)and rare earth(RE)elements and has emerged as a promising material for aerospace,automotive,electronics,biomedical and many other industries.To make this alloy more competitive and viable,it should possess better mechanical and corrosion properties.Hence,the current paper reviews the effect of bulk mechanical processing on grain refinement,microstructural modification,and corresponding changes in the mechanical behaviour of ZE41Mg alloy.Further,the effect of various surface modification techniques on altering the surface microstructure and surface properties such as wear and corrosion are also briefly summarized and presented.This review also discusses the challenges and the future perspectives in developing high-performing ZE41 Mg alloys.

Simulation of bulk metal forming processes using one-step finite element approach based on deformation theory of plasticity

The bulk metal forming processes were simulated by using a one-step finite element(FE)approach based on deformation theory of plasticity,which enables rapid prediction of final workpiece configurations and stress/strain distributions.This approach was implemented to minimize the approximated plastic potential energy derived from the total plastic work and the equivalent external work in static equilibrium,for incompressibly rigid-plastic materials,by FE calculation based on the extremum work principle.The one-step forward simulations of compression and rolling processes were presented as examples,and the results were compared with those obtained by classical incremental FE simulation to verify the feasibility and validity of the proposed method.

Thermal stability evaluation of nanostructured Al6061 alloy produced by cryorolling

Grain growth of nanostructured Al6061produced by cryorolling and aging process was investigated during isothermalheat treatment in100?500°C temperature range.Transmission electron microscopy(TEM)observations demonstrate that aftercryorolling and aging at130°C for30h,the microstructure contains61nm grains with dispersed50?150nm precipitates and0.248%lattice strain.In addition,an increase in tensile strength up to362MPa because of formation of fine strengtheningprecipitation and nano-sized grains was observed.Thermal stability investigation within100?500°C temperature range showedrelease of lattice strain,dissolution of precipitates and grain growth.According to the X-ray diffraction(XRD)analysis,Mg2Siprecipitates disappeared after annealing at temperatures higher than300°C.According to the results,due to the limited grain growthup to200°C,there would be little decrease in mechanical properties,but within300?500°C range,the grain growth,dissolution ofstrengthening precipitates and decrease in mechanical properties are remarkable.The activation energies for grain growth werecalculated to be203.3kJ/mol for annealing at100?200°C and166.34kJ/mol for annealing at300?500°C.The effect ofprecipitation dissolution on Al lattice parameter,displacement of Al6061(111)XRD peak and Portevin?LeChatelier(PLC)effect onstress?strain curves is also discussed.

Effect of yttrium addition on flow behavior of Cu-Zr-Al bulk metallic glass in the supercooled liquid region

The high temperature deformation behaviors and thermal workability of Cu_（43）Zr_（48）Al_9 and（Cu_（43）Zr_（48）Al_9）_（98）Y_2 bulk metallic glasses in the supercooled liquid region were investigated by the uniaxial compression tests. The results showed that the high temperature deformation behaviors were highly sensitive to strain rate and temperature, and the flow stress decreased with the increase of temperature, as well as with the decrease of strain rate. Additionally, the（Cu_（43）Zr_（48）Al_9）_（98）Y_2 bulk metallic glass displayed smaller flow stress under the same condition. The flow behavior changed from Newtonian to non-Newtonian with increase of the strain rate, as well as the decrease of temperature, which could be explained by the transition state theory. We found that（Cu_（43）Zr_（48）Al_9）_（98）Y_2 bulk metallic glass had better flow behavior than the Cu_（43）Zr_（48）Al_9 bulk metallic glass in the supercooled liquid region. In addition, the processing maps of the two bulk metallic glasses were constructed considering the power dissipation efficiency. The optimum domain for thermal workability of the bulk metallic glass was located using the processing map, where the power dissipation efficiency was larger than 0.8. It was shown that the（Cu_（43）Zr_（48）Al_9）_（98）Y_2 bulk metallic glass, which had larger area of optimum domain, had excellent thermoplastic forming.