Calcium sulfate whisker prepared by flue gas desulfurization gypsum:A physical–chemical coupling production process

In this paper,the solid waste desulfurization gypsum produced by coal-fired power plants was used as a raw material to prepare calcium sulfate whiskers with high application prospects.Calcium sulfate whiskers with uniform morphology and high aspect ratio can be prepared by hydrothermal method in sulfuric acid solution.A new process of desulfurization gypsum activated by high-energy grinding to reduce the reaction temperature and sulfuric acid concentration was developed.Through the comparison of product morphology,the best grinding time was determined to be 3.5 h.The mechanism of desulfurization gypsum through physical–chemical coupling to reduce energy consumption was clarified.The activation of desulfurization gypsum by grinding and the acidic environment provided by the sulfuric acid solution made the calcium sulfate solution reached rapid saturation and accelerated the nucleation rate.By calculating the conversion and crystallization rate of calcium sulfate whiskers,it was found that there were obvious"autocatalytic"kinetic characteristics during the crystallization process.

Hydrothermal synthesis of calcium sulfate whisker from flue gas desulfurization gypsum

Plenty of flue gas desulfurization(FGD) gypsum generated from coal-fired power plants for sulfur dioxide sequestration caused many environmental issues. Preparing calcium sulfate whisker(CSW) from FGD gypsum by hydrothermal synthesis is considered to be a promising approach to solve this troublesome problem and utilize calcium sulfate in a high-value-added way. The effects of particle size of FGD gypsum, slurry concentration,and additives on CSW were investigated in this work. The results indicated that fine particle size of FGD gypsum and moderately high slurry concentration were beneficial for crystal nucleation and growth. Three additives of magnesium chloride, citric acid, and sodium dodecyl benzene sulfonate(SDBS) were employed in this study. It was found that mean length and aspect ratio of CSW were both decreased by the usage of magnesium chloride,while a small quantity of citric acid or SDBS could improve the CSW morphology. When multi-additives of citric acid-SDBS were employed, the mean length and aspect ratio increased more than 20%. Moreover, surface morphology of CSW went better, and the particle size and crystal shape became more uniform.

Preparation of calcium sulfate whiskers from FGD gypsum via hydrothermal crystallization in the H_2SO_4-NaCl-H_2O system

Little attention has thus far been paid to the potential effect of solution composition on the hydrothermal crystallization of calcium sulfate whiskers prepared from flue-gas desulfurization（FGD） gypsum.When purified FGD gypsum was used as raw material,the morphology and phase structure of the hydrothermal products grown in pure water,H2SO4-H2O,NaCl-H2O,and H2SO4-NaCl-H2O solutions as well as the solubility of purified FGD gypsum in these solutions were investigated.The results indicate that calcium sulfate whiskers grow favorably in the H2SO4-NaCl-H2O system.When prepared using 10-70 g NaCl/kg gypsum-0.01 M H2SO4-H2O at 130 ℃ for 60 min,the obtained calcium sulfate whiskers had diameters ranging from 3 to 5 ｜xm and lengths from 200 to 600 ｜xm,and their phase structure was calcium sulfate hemihydrate（HH）.Opposing effects of sulfuric acid and sodium chloride on the solubility of the purified FGD gypsum were observed.With the co-presence of sulfuric acid and sodium chloride in the reaction solution,the concentrations of Ca2＋ and SO42- can be kept relatively stable,which implies that the crystallization of the hydrothermal products can be controlled by changing the concentrations of sulfuric acid and sodium chloride.

Influence of disodium hydrogen phosphate dodecahydrate on hydrothermal formation of hemihydrate calcium sulfate whiskers

The influence of Na2HPO4·12H2O on the hydrothermal formation of hemihydrate calcium sulfate（CaSO4·0.5H2O） whiskers from dihydrate calcium sulfate（CaSO4·2H2O）at 135 ℃ was investigated.Experimental results indicate that the addition of phosphorus accelerates the hydrothermal conversion of CaSO4·2H2O to CaSO4·0.5H2O via the formation of Ca3（PO4）2 and produces CaSO4-0.5H2O whiskers with thinner diameters and shorter lengths.Compared with the blank experiment without Na2HPO4·12H2O,the existence of minor amounts（8.65 ×10-4-4.36 × 10-3 mol/L） of Na2HPO4·12H2O led to a decrease in the diameter of CaSO4·0.5H2O whiskers from 1.0-10.0 to 0.5-2.0 μm and lengths from 70-300 to50-200 μm.

Mechanical Properties and Interfacial Interaction of Modified Calcium Sulfate Whisker]Poly(Vinyl Chloride)Composites

Calcium sulfate whiskers（CSWs） modified with glutaraldehyde-crosslinked poly（vinyl alcohol）（PVA） or traditional surface modifiers,including silane coupling agent,titanate coupling agent and stearic acid,were used to strengthen poly（vinyl chloride）（PVC）,and the morphologies,mechanical and heat resistant properties of the resulting composites were compared.The results clearly show that glutaraldehyde cross-linked PVA modified CSW/PVC composite（c PVA@CSW/PVC） has the strongest interfacial interaction,good and stable mechanical and heat resistant properties.Nielsen＇s modified Kerner＇s equation for Young＇s modulus is better than other models examined for the CSW/PVC composites.The half debonding angle θ of c PVA@CSW/PVC composite is lower than that of other composites except silane coupling agent modified CSW/PVC composites,indicating a very strong interfacial adhesion between c PVA@CSW and PVC.In general,cross-linked PVA is effective and environmentally friendly in modifying inorganic fillers.

Resource utilization of flue gas calcium-based desulfurization ash:a comprehensive review

Calcium-based desulfurization ash(CDA)is mainly produced in dry and semi-dry flue gas desulfurization processes.The property of CDA is extremely unstable because its main component,calcium sulfite,makes it difficult to be directly applied to the field of building materials.The modification of desulfurization ash can be realized by high-temperature oxidation and wet oxidation.After modification,CDA can be widely used in building materials.Hydrothermal oxidation has broad development prospects because it can complete the oxidation of CDA and the removal of impurity elements at the same time.CDA can be used to prepare high value-added products of calcium sulfate whiskers and ecological rubber fillers.