Protective Graphite Coating for Two-Dimensional Carbon/Carbon Composites

Two-dimensional carbon/carbon(2D C/C)composites are a special class of carbon/carbon composites,generally obtained by combining resin-impregnated carbon fiber clothes,which are then cured and carbonized.This study deals with the preparation of a protective coating for these materials.This coating,based on graphite,was prepared by the slurry method.The effect of graphite and phenolic resin powders with different weight ratios was examined.The results have shown that the coating slurry can fill the pores and cracks of the composite surface,thereby densifying the surface layer of the material.With the increase of the graphite powder/phenolic resin weight ratio,the coating density is enhanced while the coating surface flatness decreases;moreover,the protective ability of coating against erosion first increases(from 1:3 to 2:2)and then decreases(from 2:2 to 3:1).When the weight ratio is about 1:1,the coating for 2D C/C composites exhibits the best erosion resistance,which greatly aids these materials during gas quenching.In this case,the erosion rate is decreased by approximately 41.5%at the impact angle of 30°and 52.3%at normal impact,respectively.This can be attributed to the ability of the coating slurry to infiltrate into the substrate,thereby bonding the fibers together and increasing the compactness of the 2D C/C composites.

Ti_(3)C_(2)T_(x) MXene/carbon composites for advanced supercapacitors:Synthesis,progress,and perspectives

MXenes are a family of two-dimensional(2D)layered transition metal carbides/nitrides that show promising potential for energy storage applications due to their high-specific surface areas,excellent electron conductivity,good hydrophilicity,and tunable terminations.Among various types of MXenes,Ti_(3)C_(2)T_(x) is the most widely studied for use in capacitive energy storage applications,especially in supercapacitors(SCs).However,the stacking and oxidation of MXene sheets inevitably lead to a significant loss of electrochemically active sites.To overcome such challenges,carbon materials are frequently incorporated into MXenes to enhance their electrochemical properties.This review introduces the common strategies used for synthesizing Ti_(3)C_(2)T_(x),followed by a comprehensive overview of recent developments in Ti_(3)C_(2)T_(x)/carbon composites as electrode materials for SCs.Ti_(3)C_(2)T_(x)/carbon composites are categorized based on the dimensions of carbons,including 0D carbon dots,1D carbon nanotubes and fibers,2D graphene,and 3D carbon materials(activated carbon,polymer-derived carbon,etc.).Finally,this review also provides a perspective on developing novel MXenes/carbon composites as electrodes for application in SCs.

Study of the Diffusion Behavior of Seawater Absorption in Multi-Walled Carbon Nanotubes/Halloysite Nanotubes Hybrid Nanofillers Modified Epoxy-Based Glass/Carbon Fiber Composites

In the maritime industry, cost-effective and lightweight Fiber Reinforced Polymer (FRP) composites offer excellent mechanical properties, design flexibility, and corrosion resistance. However, their reliability in harsh seawater conditions is a concern. Researchers address this by exploring three approaches: coating fiber surfaces, hybridizing fibers and matrices with or without nanofillers, and interply rearrangement. This study focuses on evaluating the synergistic effects of interply rearrangement of glass/carbon fibers and hybrid nanofillers, specifically Multi-walled carbon nanotubes (MWCNT) and Halloysite nanotubes (HNT). The aim is to enhance impact properties by minimizing moisture absorption. Hybrid nanocomposites with equal-weight proportions of two nanofillers: 0 wt.%, 1 wt.%, and 2 wt.% were exposed to seawater for 90 days. Experimental data was subjected to modelling through the application of Predictive Fick’s Law. The study found that the hybrid composite containing 2 wt.% hybrid nanofillers exhibited a 22.10% increase in impact performance compared to non-modified counterparts. After 90 days of seawater aging, the material exhibited enhanced resistance to moisture absorption (15.74%) and minimal reduction in impact strength (8.52%) compared to its dry strength, with lower diffusion coefficients.

Research Progress of Carbon-Silicone Composite Materials

Silicone is a kind of polymer material with high cross-linked structure,which is com-posed by Si-O-Si main chain.Due to the special molecular chain structure,silicone mate-rials are characterized by oxidation resistance,aging resistance,high and low temperature resistance and chemical corrosion resistance.Moreover,silicone materials have process-able properties,simple forming process,good mechanical property,non-toxic and pollution-free.Therefore,silicone has been widely concerned by researchers at home and abroad.In this paper,the main research progress and application directions of carbon-silicone composite at home and abroad in recent years are reviewed.

Laser‑Induced and MOF‑Derived Metal Oxide/Carbon Composite for Synergistically Improved Ethanol Sensing at Room temperature

Advancements in sensor technology have significantly enhanced atmospheric monitoring.Notably,metal oxide and carbon(MO_(x)/C)hybrids have gained attention for their exceptional sensitivity and room-temperature sensing performance.However,previous methods of synthesizing MO_(x)/C composites suffer from problems,including inhomogeneity,aggregation,and challenges in micropatterning.Herein,we introduce a refined method that employs a metal–organic framework(MOF)as a precursor combined with direct laser writing.The inherent structure of MOFs ensures a uniform distribution of metal ions and organic linkers,yielding homogeneous MO_(x)/C structures.The laser processing facilitates precise micropatterning(<2μm,comparable to typical photolithography)of the MO_(x)/C crystals.The optimized MOF-derived MO_(x)/C sensor rapidly detected ethanol gas even at room temperature(105 and 18 s for response and recovery,respectively),with a broad range of sensing performance from 170 to 3,400 ppm and a high response value of up to 3,500%.Additionally,this sensor exhibited enhanced stability and thermal resilience compared to previous MOF-based counterparts.This research opens up promising avenues for practical applications in MOF-derived sensing devices.

Numerical study of directional heat transfer in composite materials via controllable carbon fiber distribution

Carbon fiber reinforced polyamide 12(CF/PA12),a new material renowned for its excellent mechanical and thermal properties,has drawn significant industry attention.Using the steady-state research to heat transfer,a series of simulations to investigate the heat transfer properties of CF/PA12 were conducted in this study.Firstly,by building two-and three-dimensional models,the effects of the porosity,carbon fiber content,and arrangement on the heat transfer of CF/PA12 were examined.A validation of the simulation model was carried out and the findings were consistent with those of the experiment.Then,the simulation results using the above models showed that within the volume fraction from 0% to 28%,the thermal conductivity of CF/PA12 increased greatly from 0.0242 W/(m·K)to 10.8848 W/(m·K).The increasing porosity had little influence on heat transfer characteristic of CF/PA12.The direction of the carbon fiber arrangement affects the heat transfer impact,and optimal outcomes were achieved when the heat flow direction was parallel to the carbon fiber.This research contributes to improving the production methods and broadening the application scenarios of composite materials.

Method to measure tree-ring width,density,elemental composition,and stable carbon and oxygen isotopes using one sample

Tree-ring width(RW),density,elemental com-position,and stable carbon and oxygen isotope(δ^(13)C,δ^(18)O)are widely used as proxies to assess climate change,ecology,and environmental pollution;however,a specific pretreat-ment has been needed for each proxy.Here,we developed a method by which each proxy can be measured in the same sample.First,the sample is polished for ring width meas-urement.After obtaining the ring width data,the sample is cut to form a 1-mm-thick wood plate.The sample is then mounted in a vertical sample holder,and gradually scanned by an X-ray beam.Simultaneously,the count rates of the fluorescent photons of elements(for chemical characteriza-tion)and a radiographic grayscale image(for wood density)are obtained,i.e.the density and the element content are obtained.Then,cellulose is isolated from the 1-mm wood plate by removal of lignin,and hemicellulose.After producing this cellulose plate,cellulose subsamples are separated by knife under the microscope for inter-annual and intra-annual stable carbon and oxygen isotope(δ^(13)C,δ^(18)O)analysis.Based on this method,RW,density,elemental composition,δ^(13)C,and δ^(18)O can be measured from the same sample,which reduces sample amount and treatment time,and is helpful for multi-proxy comparison and combination research.

Carbon Fiber Breakage Mechanism in Aluminum(Al)/Carbon Fibers(CFs) Composite Sheet during Accumulative Roll Bonding(ARB) Process

We put forward a method of fabricating Aluminum(Al)/carbon fibers(CFs) composite sheets by the accumulative roll bonding(ARB) method. The finished Al/CFs composite sheet has CFs and pure Al sheets as sandwich and surface layers. After cross-section observation of the Al/CFs composite sheet, we found that the CFs discretely distributed within the sandwich layer. Besides, the tensile test showed that the contribution of the sandwich CFs layer to tensile strength was less than 11% compared with annealed pure Al sheet. With ex-situ observation of the CFs breakage evolution with-16%,-32%, and-45% rolling reduction during the ARB process, the plastic instability of the Al layer was found to bring shear damages to the CFs. At last, the bridging strengthening mechanism introduced by CFs was sacrificed. We provide new insight into and instruction on Al/CFs composite sheet preparation method and processing parameters.

Microwave Absorption and Mechanical Properties of Short-cutted Carbon Fiber/glass Fiber Hybrid Veil Reinforced Epoxy Composites

This work aims at investigating the microwave absorption and mechanical properties of short-cutted carbon fiber/glass fiber hybrid veil reinforced epoxy composites.The short-cutted carbon fibers(CFs)/glass fibers(GFs)hybrid veil were prepared by papermaking technology,and composites liquid molding was employed to manufacture CFs/GFs hybrid epoxy composites.The microstructure,microwave absorbing properties and mechanical properties of the hybrid epoxy composites were studied by using SEM,vector network analyzer and universal material testing,respectively.The reflection coefficient of the composites were calculated by the measured complex permittivity and permeability in the X-band(8.2-12.4 GHz)range.The optimum microwave absorption properties can be obtained when the content of CFs in the hybrid veil is 6 wt%and the thickness of the composites is 2 mm,the minimum reflection coefficient of-31.8 dB and the effective absorption bandwidth is 2.1 GHz,which is ascribed to benefitting impedance matching characteristic and dielectric loss of the carbon fiber.Simultaneously the tensile strength and modulus can achieve 104.0 and 2.98GPa,demonstrating that the CFs/GFs hybrid epoxy composites can be a promising candidate of microwave absorbing materials with high mechanical properties.

Characteristics of carbon isotopic composition of alkane gas in large gas fields in China

Exploration and development of large gas fields is an important way for a country to rapidly develop its natural gas industry.From 1991 to 2020,China discovered 68 new large gas fields,boosting its annual gas output to 1925×108m3in 2020,making it the fourth largest gas-producing country in the world.Based on 1696 molecular components and carbon isotopic composition data of alkane gas in 70 large gas fields in China,the characteristics of carbon isotopic composition of alkane gas in large gas fields in China were obtained.The lightest and average values ofδ^(13)C_(1),δ13C2,δ13C3andδ13C4become heavier with increasing carbon number,while the heaviest values ofδ^(13)C_(1),δ13C2,δ13C3andδ13C4become lighter with increasing carbon number.Theδ^(13)C_(1)values of large gas fields in China range from-71.2‰to-11.4‰(specifically,from-71.2‰to-56.4‰for bacterial gas,from-54.4‰to-21.6‰for oil-related gas,from-49.3‰to-18.9‰for coal-derived gas,and from-35.6‰to-11.4‰for abiogenic gas).Based on these data,theδ^(13)C_(1)chart of large gas fields in China was plotted.Moreover,theδ^(13)C_(1)values of natural gas in China range from-107.1‰to-8.9‰,specifically,from-1071%o to-55.1‰for bacterial gas,from-54.4‰to-21.6‰for oil-related gas,from-49.3‰to-13.3‰for coal-derived gas,and from-36.2‰to-8.9‰for abiogenic gas.Based on these data,theδ^(13)C_(1)chart of natural gas in China was plotted.

Piezoresistive behavior of elastomer composites with segregated network of carbon nanostructures and alumina

Electrically conductive elastomer composites(CECs)with segregated networks of conductive nanofillers show high potential in stretchable strain sensors due to balanced mechanical and electrical properties,yet the sensitivity at low strain is generally insufficient for practical application.Herein,we report an easy and effective way to improve the resistive response to low strain for CECs with segregated network structure via adding stiff alumina into carbon nanostructures(CNS).The CEC containing 0.7 wt%CNS and 5 wt%Al_(2)O_(3) almost sustains the same elasticity(elongation at break of~900%)and conductivity(0.8 S/m)as the control,while the piezoresistive sensitivity is significantly improved.Thermoplastic polyurethane(TPU)composites with a segregated network of hybrid nanofillers(CNS and Al_(2)O_(3))show much higher strain sensitivity(Gauge factor,GF-566)at low strain(45%strain)due to a local stress concentration effect,this sensitivity is superior to that of TPU/CNS composites(GF-11).Such a local stress concentration effect depends on alumina content and its distribution at the TPU particle interface.In addition,CECs with hybrid fillers show better reproducibility in cyclic piezoresistive behavior testing than the control.This work offers an easy method for fabricating CECs with a segregated filler network offering stretchable strain sensors with a high strain sensitivity.

Effects of Conductive Carbon Black on Thermal and Electrical Properties of Barium Titanate/Polyvinylidene Fluoride Composites for Road Application

In the field of roads,due to the effect of vehicle loads,piezoelectric materials under the road surface can convert mechanical vibration into electrical energy,which can be further used in road facilities such as traffic signals and street lamps.The barium titanate/polyvinylidene fluoride(BaTiO_(3)/PVDF)composite,the most common hybrid ceramic-polymer system,was widely used in various fields because the composite combines the good dielectric property of ceramic materials with the good flexibility of PVDF material.Previous studies have found that conductive particles can further improve the dielectric and piezoelectric properties of other composites.However,few studies have investigated the effect of conductive carbon black on the dielectric and piezoelectric properties of BaTiO_(3)/PVDF composites.In this study,BaTiO_(3)/PVDF/conductive carbon black composites were prepared with various conductive carbon black contents based on the optimum ratio of BaTiO_(3)to PVDF.The effects of conductive carbon black content on the morphologies,thermal performance,conductivities,dielectric properties,and piezoelectric properties of the BaTiO_(3)/PVDF/conductive carbon black composites were then investigated.The addition of conductive carbon black greatly enhances the conductivities,dielectric properties,and piezoelectric properties of the BaTiO_(3)/PVDF/conductive carbon black composites,especially when the carbon black content is 0.8%by weight of PVDF.Additionally,the conductive carbon black does not have an obvious effect on the morphologies and thermal stabilities of BaTiO_(3)/PVDF/conductive carbon black composites.

Recent applications of carbon-based composites in defence industry: A review

Carbon-based composites, including carbon reinforced composites and carbon-matrix composites, in defence technologies have raised a lot of attention due to its significant physical capabilities, superior thermal and mechanical stability, and its eco-friendly nature. Carbon-based composite which incorporating with various carbonaceous materials such as coke, char, black carbon, activated carbon, carbon fibre and other carbon nanomaterials (carbon nanotubes, carbon nanofibres, graphene and graphite) are the greatest viable option for the development of advanced defence technologies. In this review article the characteristics of carbon-based materials and its composites are discussed for their distinct application in defence sectors;aeronautics, maritime, automotive, electronics, energy storage, electromagnetic interference (EMI) shielding and structures. The origin of carbonaceous materials and its production techniques were discussed. Carbon-based composites have a promising future in defence technology, particularly in chemical sensors, drug delivery agents, radar technologies, and nanocomposites due to their low cost, easy availability, flexibility in design and processing.

Semisolid forging electronic packaging shell with silicon carbon-reinforced copper composites

To fabricate electronic packaging shell of coppermatrix composite with characteristics of high ther mal conductivity and low thermal expansion coefficient, semisolid forming technology, and powder metallurgy was combined. Conventional mechanical mixing of Cu and SiC could have insufficient wettability, and a new method of semisolid processing was introduced for billets preparation. The SiC/Cu composites were first prepared by PM, and then, semisolid reheating was performed for the successive semisolid forging. Composite billets with SiC 35 % vol ume fraction were compacted and sintered pressurelessly, microstructure analysis showed that the composites pre pared by PM had high density, and the combination between SiC particles and Cualloy was good. Semisolid reheating was the crucial factor in determining the micro structure and thixotropic property of the billet. An opti mised reheating strategy was proposed： temperature 1,025 ℃and holding time 5 min.

One-pot synthesis of Sb-Fe-carbon-fiber composites with in situ catalytic growth of carbon fibers

A Sb-Fe-carbon-fiber （CF） composite was prepared by a chemical vapor deposition （CVD） method with in situ growth of CFs us- ing Sb203/Fe2O3 as the precursor and acetylene （C2H2） as the carbon source. The Sb-Fe-CF composite was characterized by X-ray diffraction （XRD）, field emission scanning electron microscopy （FESEM） and transmission electron microscopy （TEM）, and its electrochemical per- formance was investigated by galvanostatic charge-discharge cycling and electrochemical impedance spectroscopy. The Sb-Fe-CF composite shows a better cycling stability than the Sb-amorphous-carbon composite prepared by the same CVD method but using Sb2O3 as the precur- sor. Improvements in cycling stability of the Sb-Fe-CF composite can be attributed to the formation of three-dimensional network structure by CFs, which can connect Sb particles firmly. In addition, the CF layer can buffer the volume change effectively.

FINITE DIFFERENCE MODEL FOR SIMULATION OF DENSIFYING CARBON-CARBON COMPOSITES BY CHEMICAL VAPOR INFILTRATIONP ROCESSES

A finite difference (FD) model is proposed to simulate the chemical vapor infiltration (CVI) processes for fabrication of carbon carbon composites. With iterative operation of many discrete values, the FD based model can be used to describe and analyze the real, continuous densification processing quantitatively. Many densification characteristics of carbon carbon composites can be predicated by modeling. The prediction results can be compared with experiment value directly, which shows its good ability for practical application. Special verification experiments are designed with Iso thermal CVI processing and slender cylindroid unidirectional C/C composites are prepared to verify the accuracy of the model. The modeling curve of density versus infiltration time is in good agreement with experiment values. According to modeling analysis, the effects of infiltration temperature and fiber volume fraction on densification are also discussed preliminarily. The conclusion obtained also accords with experiment or results in other literature, further approving the accuracy of the FD based model.

Structural characteristics and formation mechanisms of crack-free multilayer TaC/SiC coatings on carbon-carbon composites

In order to improve high temperature(over 2 273 K)ablation resistance,TaC and TaC/SiC composite coatings were deposited on carbon-carbon composites by CVD method utilizing reactive TaCl5-C3H6-H2-Ar and TaCl5-C3H6-CH3SiCl3-H2-Ar systems respectively.The structure and morphology of these coatings were analyzed by XRD and SEM.The results show that the double carbide coatings have good chemical compatibility during preparation.Two distinctive composition gradients are developed and used to produce multilayer TaC/SiC coatings with low internal stress,free crack and good resistant to thermal shock.A transition layer consisting of either C-TaC or C-SiC formed between the coating and the C/C matrix can reduce the residual stress effectively. The processing parameters were optimized and the possible growth mechanisms for these coatings were proposed.A designing methodology to prepare high performance multilayer TaC/SiC composite coatings was developed.

Ablation mechanism of TaC coating fabricated by chemical vapor deposition on carbon-carbon composites

Ablation characteristics and mechanism at high temperature for TaC coatings on carbon-carbon composites were investigated by ablation experiments with low power laser and oxyacetylene flame. The results show that the TaC coating is decomposed at the initial stage of laser ablation in atmosphere, and free carbon diffused to the surface, then oxidized to the melt including carbon, oxygen and tantalum. With the increase of ablation time, the melt is oxidized to low valent tantalum-oxide and Ta2O5 is formed finally. During the melt cooling, needle-like crystals of Ta2O5 are precipitated. Between the melt and TaC coating, there exists a diffusion transition layer with thickness of 1-2 μm. The transition layer consists of fine crystals and pores including carbon, oxygen and tantalum. The oxyacetylene flame ablation at 2 300 ℃ results in the rapid oxidation of TaC and formation of protective liquid films of tantalum oxide on the coating surface, where the liquid film can fill up the cracks and cover the coating. In such case, the oxidation mechanism of TaC is converted to the oxygen solution and diffusion control mechanism.

The Reinforcing Effect of Graphene on the Mechanical Properties of Carbon-Epoxy Composites

Graphene nanoplatelets (GNPs) are novel nanofillers holding attractive characteristics, including vigorous compatibility with majority polymers, outstanding mechanical, thermal, and electrical properties. In this study, the outstanding GNPs filler was reinforced to the epoxy matrix and carbon fabric/epoxy hybrid composite slabs to enrich their mechanical properties. Graphene nanoplatelets of 0.5, 1, 1.5 and 2 weight percentages were integrated into the epoxy and the physico-mechanical (microstructure, density, tensile, flexural and impact strength) properties were investigated. Furthermore, the mechanical properties of unfilled and 1 wt% GNPs filled carbon fabric/epoxy hybrid composite slabs were investigated. Subsequently, noteworthy improvement in the mechanical properties was conquered for the carbon fabric/epoxy hybrid composites.

Microstructure and isothermal oxidation of 3Al_2O_3·2SiO_2/SiC coating on high and low density carbon-carbon composites

Carbon-carbon composite (C/C) materials are prone to severe oxidation and volatilization problems. To address these issues, mullite (3Al2O3·2SiO2 )/silicon carbide (SiC) coatings were deposited on C/C composite substrates characterized into high and low densities. The coatings were applied by a two-step approach: pack cementation and silica sol based slurry coating processes. The relationship between the microstructure of 3Al2O3·2SiO2 /SiC coatings and C/C substrates during isothermal oxidation cycle at 1 500 oC was investigated using X-ray diffractometer (XRD) and scanning electron microscope (SEM) mounted with energy dispersive spectrometer (EDS). The results indicate that the density of the substrates has a marked effect on the coatings. Dense, thick and well-bonded coatings are obtained in the high density substrate. After 106 h of isothermal oxidation, the high density substrate with 3Al2O3·2SiO2 /SiC coating offers effective protection as compared to low density substrate suffering recession.