Producing Spinnable Regenerated Cellulosic Fibers from Palm Fibers for Use in the Textile Industry

The textile industry is considered a major industry worldwide, and some countries use available domestic raw materials for textile manufacturing, being one of many other economic resources. Meanwhile, the Kingdom of Saudi Arabia is at the forefront of States paying great attention to the cultivation of palm trees due to their great importance, which are an indispensable traditional food for a large portion of the population. However, huge quantities of palm’s by-products, especially palm fibers, are constantly wasted, although they can be effectively used to produce textiles of particular end uses such as ropes. This study, therefore, sought to explore the potential of extracting cellulose from palm fibers for use in the textile industry. The study has utilized the experimental approach by applying alkaline to palm fibers so as to extract inherent cellulose. It has also applied mechanical processing to turn cellulose into fibers. Fibers’ physical properties (color, diameter, length), chemical properties (ratios of cellulose, hemicellulose, and lignin), and mechanical properties (tensile strength and elongation of fibers before and after treatment) were all studied. The study has proved that the physical, chemical and mechanical properties of regenerated cellulose fibers extracted from palm fibers are similar to those of other natural fibers such as bamboo and linen, and thus can be used in the textile industry. The study also compared different types of palm trees to determine the one that contains the largest concentration of cellulose. However, it was found that sugar palm fibers contain the highest cellulose concentration of 44% and therefore, it was selected for the application of the study’s theory. The study recommends making use of palm fiber in manufacturing textiles for particular end uses such as ropes, fillings and filters, as well as applying the theory of the study to other plants that have not yet been manipulated.

A Rapid Parameter of Enzyme-Treated Cellulosic Material Revealed by Reducing Sugar Release

This study was conducted to evaluate the effectiveness of enzymes in purifying and reducing the degree of polymerization of cellulose for the production of dissolving pulp.Our goal was to determine the contributions of xylanase(X)and endoglucanase(EG)in the treatment of pulp,specifically by quantifying the formation of soluble and insoluble reducing sugars using the dinitrosalycilic acid(DNS)test.Predominantly,the release of soluble reducing sugars(RSSol)was enhanced after xylanase treatment,while endoglucanase(EG)treatment led to changes in insoluble reducing sugars(RSIns).The maximum synergism was observed for RSIns when a high ratio of endoglucanase to xylanase(320EG:5X/g pulp)was used.The relative contribution of endoglucanase to RSins was determined to be 15.6%of the total reducing sugar.The viscosity of pulps treated with xylanase decreased only by 7%,whereas endoglucanase treatment significantly reduced viscosity by 45%.Modifications in the particle size were observed after pulp treatment with the combination of endoglucanase and xylanase.In summary,the DNS test is a rapid and effective method for evaluating the efficiency of enzyme treatments on pulps.The measurement of RSIns correlates with changes in pulp viscosity to different extents,providing valuable insights into the effectiveness of enzyme treatments.

Synthesis and Characterization of Nano-sized Zinc Oxide Coating on Cellulosic Fibers： Photoactivity and Flame-retardancy Study

We have investigated the effect of zinc oxide as a photocatalyst and durable flame-retardant on cellulosic fibers. Zinc oxide nanocrystals were successfully synthesized and deposited onto cellulosic fibers using sol-gel process at low temperature. The samples were characterized by means of several techniques such as scanning electron microscopy, transmission electron microscopy, diffuse reflectance spectroscopy, X-ray diffraction and thermogra- vimetric analysis. The photocatalytic activity was tested by measuring the photodegradation of methylene blue under UV-Vis illumination. Moreover, flame-retardancy was tested by vertical flame spread test. The optimum add-on value for donating flame-retardancy onto cellulosic fabric was obtained to be in the range of 15.24 to 23.20 g of the ZnO per 100 g of fabric. Thermogravimetric analysis of pure and flame-retarded samples were accomplished and discussed. The results obtained are in agreement with Wall effect theory and Coating theory. The originality of this work on introducing photoactive flame-retarded fibers is highly valuable for industrial implementation.

Degradable Foam Tray Based on High-concentration Dispersed Cellulose Fibers Obtained by a Hot-press Baking Process

Degradable industrial packaging foam trays made from cellulose fibers were fabricated using a hot-press baking process.Bleached softwood pulp fibers with a concentration of 30%were dispersed at a high speed under the action of a dispersant.The effects of the dispersant dosage of the fibers on the porosity,foam density,and static compression characteristics were discussed.Furthermore,the effects of the reinforcing adhesive including polyvinyl alcohol(PVA),and cassava starch on the physical and mechanical properties of the foam trays were studied,as well as the relationship between these properties and the microstructure of the foam trays.The dispersant enhanced the rheological and blistering properties of the fiber dispersion.As the dispersant dosage increased from 2%to 4%,the foam density gradually increased and the compressive strain performance and residual compressive strain of the foam trays decreased.Under the condition of constant dosage of dispersant,increasing the fiber proportion from 67%to 77%improved the porosity and foam density and slightly reduced the static compression performance.In additioton,the static compression resistance of the foamed materials was improved by increasing the PVA dosage since PVA was beneficial for improving the strength of the foam trays.

Carboxylic bacterial cellulose fiber-based hydrogel electrolyte with imidazole-type ionic liquid for dendrite-free zinc metal batteries

Aqueous zinc metal batteries are regarded as the most promising energy storage system due to their advantages of high safety,low cost,and high theoretical capacity.However,the growth of dendrites and the occurrence of side reactions hinder the development of zinc metal batteries.Despite previous attempts to design advanced hydrogel electrolytes,achieving high mechanical performance and ionic conductivity of hydrogel electrolytes has remained challenging.In this work,a hydrogel electrolyte with an ionic crosslinked network is prepared by carboxylic bacterial cellulose fiber and imidazole-type ionic liquid,following by a covalent network of polyacrylamide.The hydrogel electrolyte possesses a superior ionic conductivity of 43.76 mS cm^(−1),leading to a Zn^(2+)migration number of 0.45,and high mechanical performance with an elastic modulus of 3.48 GPa and an elongation at breaking of 38.36%.More importantly,under the anion-coordination effect of the carboxyl group in bacterial cellulose and[BF4]−in imidazole-type ionic liquid,the solvation sheath of hydrated Zn^(2+)ions and the nucleation overpotential of Zn plating are regulated.The results of cycled testing show that the growth of zinc dendrites is effectively inhibited and the generation of irreversible by-products is reduced.With the carboxylic bacterial cellulose-based hydrogel electrolyte,the Zn||Zn symmetric batteries offer good cyclability as well as Zn||Ti batteries.

Effects of Alkali Treatment on the Structure of Tencel Fibers

Alkali treatment can change the structures and properties of cellulosic fibers. The aim of this work was to study the mechanism of structure changes of Tencel fibers treated with different alkali concentration and two treatment methods. Raman spectrum showed that the molecular conformation of Tencel fibers remained unchanged. XRD (X-ray diffraction) indicated that the crystallinty of Tencel fibers in original length increased while that of fibers in relaxation condition remained unchanged. The average crystallite size increased and the orientation index decreased. The quasi-crystallite disassociation and recrystallization in the quasi-crystalline phase during the process of alkali treatment lead to the changes of the crystallinity and the orientation index of Tencel fibers.

Interaction between PCC Filler and Cellulosic Fiber in Fiber/Filler Co-refining System

Mineral fillers are important for conserving raw fiber materials and reducing production costs in the paper industry.However,the increase in filler content will inevitably result in strength reduction,which limits the adding amount of filler in paper production.In this study,we designed a cellulose fiber/filler co-refining approach to improve the strength and optical properties of paper;moreover,the synergistic interaction between fibers and precipitated calcium carbonate(PCC)fillers in the co-refining process was investigated.Results of fiber separation and PCC particle size analysis showed that,compared with conventional refining,the content of fines increased,whereas the PCC particle size decreased.More importantly,composites were formed between the PCC and fines,which promoted strength improvement of paper.Physical tests show that the tensile index of paper with 15%PCC content increased by 22%compared with that of the paper filled by conventional method,whereas the brightness and opacity of paper improved by fiber/filler co-refining for a specified filler content.These findings provide a basis for the further development of co-refining filling technology.

Effects of Coagulation Conditions on Tensile Properties of Regenerated Cellulose Fibers

The effects of coagulation conditions on tensile properties of the regenerated cellulose fibers prepared by wet-spinning from NaOH/thiourea/urea(8∶6.5∶8 by weight)aqueous solvent were investigated by tensile tester,X-ray diffraction(XRD),and scanning electron microscope(SEM).The results show that the tensile properties of the as-spun fibers change with the coagualtion concentration,temperature,and time.When the spinning solution is coagulated in 10% H2SO4/12.5% Na2SO4 aqueous solution,the as-spun fibers have a typical structure of cellulose II,a circular cross-section,and homogeneous morphological structure.

Comparison between the Direct Dyeing Kinetics of Bamboo and Conventional Viscose Fibers

Two direct dyes were applied to conventional viscose(CV)and bamboo viscose(BV)fibers,which were prepared from bamboo cellulose pulps,and the dyeing kinetics of two fibers were compared.Three kinetic equations,namely Chrastil,Cegarra-Puente,and Vickerstaff,were used to fit the experimental dyeing rate points,showing that the best result was obtained by the Chrastil equation.BV fibers displayed slightly higher dyeing rates and dye adsorption values at initial stages,but a bit lower dye adsorption values at equilibrium than CV fibers.Furthermore,the dyeing of BV fibers exhibited lower activation energies and higher dyeing rate constants than that of CV fibers,and therefore showed slightly lower dependence on temperature.

Preparation and Properties of Regenerated Cellulose/Amylopectin Blend Fibers from 1-Butyl-3-Methylimidazolium Chloride with Controlled Biodegradation

Regenerated cellulose/amylopectin blend fibers with controlled biodegradation were produced using dry-jet wet-spinning technology from cellulose/amylopectin/1-butyl-3-methylimidazolium chloride blends.Morphological,structural and chemical analyses revealed that dense,homogeneous and void-free blend fibers were prepared in a two-stage dissolution process.The blend fibers were regenerated from water and treated with water or 95%(volume fraction)ethanol.However,cellulose-amylopectin interactions caused crystalline rearrangements in the blend fibers,resulting in a general decrease in crystallinity.Generally,tensile properties decreased with increasing amylopectin content,except that the blend fibers with 10%(mass fraction)amylopectin exhibited higher tensile strength than the regenerated cellulose control fibers.Ethanol treatment reduced the hydrophilicity of the blend fibers,increasing the crystallinity of the blend fibers.The blend fibers exhibited remarkable degradation,directly proportional to the amylopectin content.Despite higher crystallinity,ethanol-treated blend fibers degraded faster than water-treated fibers,indicating amylopectin and ethanol regulated the degradation.

A facile ionic liquid approach to prepare cellulose fiber with good mechanical properties directly from corn stalks

It is very difficult to directly spin the lignocellulose without pretreatment.Ionic liquids(ILs)are promising solvent to dissolve lignocellulose to prepare cellulose fiber.However,the degree of cellulose polymerization(DP)is reduced when lignocellulose is dissolved in ILs,and the lignin removal rate is low.The elongation at break and tensile strength of the fibers obtained by spinning the lignocellulose dissolved in ILs are poor.In this paper,preparing cellulose fiber directly from lignocellulose based on dissolving corn stalk via[C4mim]Cl-L-arginine binary system is achieved.It shows that the removal rate of lignin can reach 92.35%and the purity of cellulose can reach 85.32%after corn stalk was dissolved at 150℃C for 11.5 h when the mass fraction of arginine is 2.5%.The elongation at break of fiber reached 10.12%and the tensile strength reached 420 MPa.It is mainly due to the fact that L-arginine not only inhibits the degradation of cellulose but also promotes the delignination.Without any pulping or pretreatment,preparing cellulose fibers via direct dissolution and extrusion may provide a simple and effective way to prepare many novel cellulose materials.

Improving Electrochemical Performance of Cellulose Fiber-based Supercapacitor Electrode Using Polypyrrole-wrapped Iron Oxyhydroxide

Polypyrrole(PPy)@cellulose fiber-based composites have been widely investigated as electrode materials for use in flexible supercapacitors.However,they cannot readily provide high specific capacitance and cyclic stability owing to their inherent drawbacks,such as high resistance,Weber impedance,and volume expansion or collapse during charging/discharging.In this study,iron oxyhydroxide(FeOOH)is incorporated in the abovementioned composite to decrease the equivalent series resistance,charge transfer resistance,and Weber impedance,thereby enhancing electron transfer and ion diffusion,which results in superior electrochemical performance.The PPy-wrapped FeOOH@cellulose fiber-based composite electrode with the molar ratio of FeSO_(4) to NaBH4 of 1∶1 exhibits a high specific capacitance of 513.8 F/g at a current density of 0.2 A/g,as well as an excellent capacitance retention of 89.4% after 1000 cycles.

Bioinspired polymeric heart valves derived from polyurethane and natural cellulose fibers

In this work,bioinspired anisotropic polymeric heart valves were fabricated using composite materials from polyurethane(PU)and natural cellulose fiber bundles.Cellulose fibers with good alignment were obtained from balsa wood by a top-down process,which were then distributed in polyurethane to pre-pare cellulose fiber bundles reinforced polyurethane(CPU)by hot pressing.The storage modulus of the CPU along the direction parallel to the fiber alignment was 16.70±0.80 MPa,whereas that along the direction perpendicular to the fiber alignment was 8.41±0.94 MPa by dynamic mechanical analysis(DMA)tests at 1 Hz,comparable to aortic valve leaflets.Moreover,2-methacryloyloxyethyl phosphoryl-choline(MPC)was grafted onto the CPU surface(CPU-MPC)to improve hemocompatibility.With MPC modification,the water contact angle decreased significantly from 54.58°±2.98°to 26.42°±3.50°,and the platelet adhesion was reduced by 92%,compared to the original CPU.In vitro cell culture proved that both CPU and CPU-MPC samples did not show any cytotoxicity.Furthermore,the CPU composites were used to fabricate polymeric heart valves,which showed excellent hydrodynamic performance with a large orifice area(1.70 cm 2)and low regurgitation fraction(0.7%),meeting the requirements of ISO 5840-2 standard.

Paracetamol Sensitive Cellulose-Based Electrochemical Sensors

Electrochemical determination of paracetamol(PCT)was successfully performed using carbon paste electrodes(CPEs)modified with treated coffee husks(CHt)or cellulose powder(Ce).Scanning electron microscopy was used to characterize unmodified or modified CPEs prior to their use.The electrochemical oxidation of PCT was investigated using square wave voltammetry(SWV)and cyclic voltammetry(CV).The oxidation current density of PCT was two-fold higher with the CPE-CHt sensor and 30%higher with CPE-Ce in comparison with the unmodified CPE,and this correlated with the higher hydrophilicity of the modified electrodes.Using SWV for the electrochemical analysis of PCT,carbon paste electrode modified with raw coffee husks(CPE-CHr)showed the presence of impurities at+0.27 V/SCE,showing the interest in using pure cellulose for the present analytical application.Furthermore,CPE-Ce presented a higher real area compared to CPE-CHr,which explains the increase in the limit of saturation from 400 mg/L to 950 mg/L.The better saturation limit exhibited by CPE-Ce justifies its choice for electroanalysis of PCT in commercialized tablets.The proposed method was successfully applied in the determination of PCT in commercialized tablets(DolipraneR 500)with a recovery rate close to 100%,and no interference with the excipients contained in the tablets analyzed was observed.This novel sensor opens the way for sustainable development of electroanalytical control of drugs sold individually in developing countries.

TENCEL -A High-Performance Sustainable Cellulose Fiber for the Construction Industry/Composites

Fibers are used in various areas for improving the performance of different materials, commonly used are synthetic fibers and glass fibers. More and more sustainable alternatives are required to reduce energy consumption and the carbon footprint. Traditional natural fibers （like hemp or flax） very often do not fulfill requirements for construction purposes like resistance to elevated temperature or lacking purity. Also mechanical properties of natural fibers are influenced by factors like harvesting, kink bands, climate and growth conditions. Lenzing AG has put a lot of efforts into developing a sustainable fiber overcoming the above mentioned issues. The raw material for TENCEL is wood, which is transformed into a fiber of pure cellulose in an economy friendly process as been proven by a life cycle assessment. The properties of a composite material are highly dependent on parameters like mechanical fiber properties, fiber diameter, quality of fiber dispersion and fiber matrix adhesion. Keeping these properties constant throughout the whole composite part is the factor to success. The diameter as well as the mechanical properties of TENCEL fibers is kept within a very narrow range thanks to the unique manufacturing process. It was shown that the fiber dispersion of TENCEL as well as the fiber matrix adhesion is better than for natural fibers.

Study on the Structure and Properties of Polynosic Fiber Treated by Alkali

The regenerated cellulose fibers, made from wood pulp, have excellent physical properties like cotton fiber. Especially polynosic fibers can be mercerized by alkali, but conventional Viscose fiber can not be treated or mercerized by alkali. The paper studies on behavior of polynosic fibers treated by alkali, including physical properties, such as weight loss, tensile strength and elongation, and fiber structures properties. In this paper, on the basis of study on polynosic fibers treated by alkali, the conclusions were drawn as following. Firstly, polynosic fiber is good at alkali resistance. Secondly, the changes of fiber structure and physical properties begin declining at 5 wt% NaOH concentration and reverse changes take place at 10 wt%.

Recent Advances in Superhydrophobic and Antibacterial Cellulose‑Based Fibers and Fabrics:Bio‑inspiration,Strategies,and Applications

Cellulose-based fabrics are ubiquitous in our daily lives.They are the preferred choice for bedding materials,active sportswear,and next-to-skin apparels.However,the hydrophilic and polysaccharide characteristics of cellulose materials make them vulnerable to bacterial attack and pathogen infection.The design of antibacterial cellulose fabrics has been a long-term and on-going effort.Fabrication strategies based on the construction of surface micro-/nanostructure,chemical modification,and the application of antibacterial agents have been extensively investigated by many research groups worldwide.This review systematically discusses recent research on super-hydrophobic and antibacterial cellulose fabrics,focusing on morphology construction and surface modification.First,natural surfaces showing liquid-repellent and antibacterial properties are introduced and the mechanisms behind are explained.Then,the strategies for fabricating super-hydrophobic cellulose fabrics are summarized,and the contribution of the liquid-repellent function to reducing the adhesion of live bacteria and removing dead bacteria is elucidated.Representative studies on cellulose fabrics functionalized with super-hydrophobic and antibacterial properties are discussed in detail,and their potential applications are also introduced.Finally,the challenges in achieving super-hydrophobic antibacterial cellulose fabrics are discussed,and the future research direction in this area is proposed.

Some Properties of Bio-Yogurt Enriched with Cellulose Fiber

In this study, bio-yogurts, which contain L. acidophilus and Bifidobacterium animalis subsp. lactis, were produced with cellulose fiber (CF) addition at a various level (0%, 0.5%, 1% and 2%) and stored at 4°C ± 1°C for 20 days. Bio-yogurts were analysed 1, 10 and 20 days after production. The storage period significantly influenced overall properties of the samples. Addition of CF has positively affected the physical and textural properties of yoghurt, such as serum separation, water holding capacity, viscosity, firmness, adhesiveness, cohesiveness, springiness, gumminess and chewiness (p < 0.05). It also slightly stimulated the development of probiotic bacteria (p < 0.05). Bio-yogurt, which contains 0.5% CF in sensory aspect, is the most appreciated.

Textiles from non-wood feedstocks: Challenges and opportunities of current and emerging fiber spinning technologies

As the global population continues growing, the demand for textiles also increases, putting pres- sure on cotton manufacturers to produce more natural fiber from this already undersupplied resource. Synthetic fibers such as polyester (PET) can be manufactured quickly and cheaply, but these petroleum-based products are detrimental to the environment. With increased efforts to encourage transparency and create a more circular textile economy, other natural alternatives must be considered. This article discusses the existing condition and future possibilities for man- made cellulosic fibers (MMCFs), with an emphasis on using non-woody alternative feedstocks as a starting material. This work focuses on conversion technology suitable for producing textile- grade fibers from non-wood-based dissolving pulp, which may be different in nature from its woody counterpart and therefore behave differently in spinning processes. Derivatization and dissolution methods are detailed, along with spinning techniques and parameters for these pro- cesses. Existing research related to the spinning of non-woody-based dissolving pulp is covered, along with suggestions for the most promising feedstock and technology combinations. In addi- tion, an emerging method of conversion, in which textile fibers are spun from a hydrogel made of an undissolved nano/micro-fibrillated fiber suspension, is briefly discussed due to its unique po- tential. Methods and concepts compiled in this review relate to utilizing alternative feedstocks for future fibers while providing a better understanding of conventional and emerging fiber spinning processes for these fibers.

Gradient layered MXene/Fe_(3)O_(4)@CNTs/TOCNF ultrathin nanocomposite paper exhibiting effective electromagnetic shielding and multifunctionality

As wearable electronic devices are rapidly developing,there is an urgent need for lightweight,flexible,and ultrathin multifunctional electromagnetic interference(EMI)shielding materials.However,the flexible ultrathin paper that combines efficient shielding and multifunctional integration remains a considerable challenge.Here,a novel MXene/Fe_(3)O_(4)@CNTs/TOCNF(MCT,MXene=transition metal carbide/carbonitride,CNTs=carbon nanotubes,TOCNF=TEMPO-oxidized cellulose nanofiber,TEMPO=2,2,6,6-tetramethylpiperidine-1-oxyl radical)nanocomposite paper with a multilayer electromagnetic gradient structure and electromagnetic dual losses was successfully prepared by a simple filtration strategy.Benefiting from effective gradient design and adjusting the proportion of TOCNF,the composite paper(only 18μm)exhibits outstanding shielding effectiveness(SE)of 66 dB in the X-band,ultrahigh thickness-specific SE and surface-specific SE values of 3300 dB·mm-1 and 31,428 dB·cm^(2)·g^(-1)respectively.Furthermore,dehydroxylation treatment improves MCT paper's hydrophobicity,environmental stability,and mechanical strength,expanding its range of use.Excitingly,the highly efficient Joule heating properties and hydrophobicity provide MCT additional de-icing capabilities.We also simulated the electromagnetic shielding effects of MCT composite paper,which was applied in practice.This study documents an innovative and intriguing material combination,providing a simple and effective manufacturing strategy for developing EMI shielding materials.MCT paper is highly suitable for outdoor portable or wearable electronic devices and has significant application potential in humid/severe cold environments.