Effects of Limestone Powder on Rheological Properties of Cement - Fly Ash Mortar

This article studies the effects of limestone powder on rheological properties of cement - fly ash mortar with RHEOLAB QC type rotation viscometer. The Bingham fluid model is introduced to fit the yielding stress and plastic viscosity of the mortar. The POWER LAW fluid model is introduced to fit the rheological index of the mortar. The results show that, adding limestone powder and fly ash to the cement mortar significantly decreases the yield stress of the mortar, changes the plastic viscosity of the mortar, increases the rheological index, decreases the degree of shear thinning of the mortar, and thereby improves the mortar＇ s workability. In the case of cement - fly ash mortar, with the increase of limestone powder content, both the yield stress and plastic viscosity of the mortar increase. When the limestone powder content is not higher than 14%, the increase of yield stress is not significant. When the limestone powder content is lower than 8%, the increase of plastic viscosity is not significant. When the content of limestone powder is higher than 22%, the rheological index of the mortar decreases and the degree of shear thinning increases. The effects of limestone powder＇ s packing density, shape and size, specific surface area, and fluid volume, are found to be the four major factors responsible for the changes ofrheological properties of the mortar.

Molecular mechanism of fly ash affecting the performance of cemented backfill material

The great challenge of cemented tailings backfill(CTB)is difficult simultaneously maintaining its excellent mechanical properties and low cost.Fly ash(FA)can potentially address this problem and further replace cement in favor of low carbon development.However,its mechanism on CTB with low cement dosage and low Ca system remains unclear.Consequently,this study conducted uniaxial compression,Xray diffraction(XRD),and scanning electron microscopy(SEM)-energy dispersive spectrometer(EDS)tests to investigate the effect of FA dosage on the mechanical property and microstructure of CTB.A molecular model of FA-CSH was constructed to reproduce the molecular structure evolution of CTB with FA based on the test results.The influences of FA dosage and calcium/silica molar ratio(Ca/Si ratio)on the matrix strength and failure model were analyzed to reveal the mechanism of FA on calcium silicate hydrated(C-S-H).The results show that the strength of CTB increases initially and then decreases with FA dosage,and the FA supplement leads to a decrease in Ca(OH)_(2) diffraction intensity and Ca/Si ratio around the FA particles.XRD and SEM-EDS findings show that the Ca/Si ratio of C-S-H decreases with the progression of hydration.The FA-CSH model indicates that FA can reinforce the silica chain of C-S-H to increase the matrix strength.However,this enhancement is weakened by supplementing excessive FA dosage.In addition,the hydrogen bonds among water molecules deteriorate,reducing the matrix strength.A low Ca/Si ratio results in an increase in water molecules and a decrease in the ionic bonds combined with Ca^(2+).The hydrogen bonds among water molecules cannot withstand high stresses,resulting in a reduction in strength.The water absorption of the FA-CSH model is negatively correlated with the FA dosage and Ca/Si ratio.The use of optimal FA dosage and Ca/Si ratio leads to suitable water absorption,which further affects the failure mode of FA-CSH.

Effects of water content, water type and temperature on the rheological behaviour of slag-cement and fly ash-cement paste backfill

The pumping ability and placement performance of fresh cemented paste backfill(CPB) in underground mined cavities depend on its rheological properties. Hence, it is crucial to understand the rheology of fresh CPB slurry, which is related to CPB mixture design and the temperature underground. This paper presented an experimental study investigating the effects of binder type, content, water chemical properties and content, and temperature, on the rheological properties of CPB material prepared using the tailings of a copper mine in South Australia. Portland cement(PC), a newly released commercially manufactured cement called Minecem(MC) and fly ash(FA) were used as the binders added to the mine tailing materials. Various amounts of two different water types were added to the mixtures in the preparation of backfill material slurry. Six different temperatures ranging from 5 to 60 °C were to investigate the effect of temperature on CPB rheology. Overall, the increasing water content and decreasing temperature lead to lower yield stress. Based on the results obtained from the rheological properties of CPB slurry, it was found that at room temperature(25 °C), with regards to the unconfined compressive strength(UCS) performance, the replacement of 4% PC mixed CPB(28 days UCS 425 k Pa) to 3% MC mixed CPB(28 days UCS 519 k Pa), reduced the slurry yield stress from 210.7 to 178.5 Pa. The results also showed that the chemical composition of water affects the yield stress of CPB slurry and that MC mitigates the negative effect of mine-processed water(MW) and thus lead to improve the rheological properties of the slurry. However, the results suggested that the rheological properties of a mixture using MC is very sensitive to the water volume and temperature change. Therefore, using MC in backfill requires better quality control in slump mixing.

Influence of Fly Ash and Silica Fume on Water-resistant Property of Magnesium Oxychloride Cement

By incorporation of fly ash or silica fume into magnesium oxychloride （MOC） cement, a high water resistance material can be formed for successful industrial applications. The influences of fly ash and silica fume on water-resistant property were investigated by SEM and EDS. It is found that the incorporation of fly ash or silica fume can improve the water-resistance of the MOC. The improvement of the water resistance of the MOC incorporated with fly ash or silica fume may be attributed to the alumino-silicate 5·1·8 gel or silicate 5·1·8 gel.

Influence of ultra-fine fly ash on hydration shrinkage of cement paste

Hydration shrinkage generated by cement hydration is the cause of autogenous shrinkage of high strength concrete. It may result in the volume change and even cracking of mortar and concrete. According to the data analysis in a series of experimental studies, the influence of ultra-fine fly ash on the hydration shrinkage of composite cementitious materials was investigated. It is found that ultra-fine fly ash can reduce the hydration shrinkage of cement paste effectively, and the more the ultra-fine fly ash, the less the hydration shrinkage. Compared with cement paste without the ultra-fine fly ash, the shrinkage ratio of cement paste reduces from 23.4% to 39.7% when the ultra-fine fly ash replaces cement from 20% to 50%. Moreover, the microscopic mechanism of the ultra-fine fly ash restraining the hydration shrinkage was also studied by scanning electron microscopy, X-ray diffraction and hydrated equations. The results show that the hydration shrinkage can be restrained to a certain degree because the ultra-fine fly ash does not participate in the hydration at the early stage and the secondary hydration products are different at the later stage.

Applied technique of the cemented fill with fly ash and fine-sands

Traditional stabilization of backfilling material is done by using Portland cement. However, the high price of cement forced mining engineer s to seek cheaper binding materials. Fly ash, which is the indus- trial wast e from thermal power plant, possess the potential activity of jellification, and can b e used in cemented fill as a partial substitute for cement to reduce the fill co s t. Tests were done during the past few years in Xinqiao Pyrite Mine and Phoenix Copper Mine to determine the technology parameters and the suitable content of f ly ash. Specimens with different cement/fly/ash tailings (sands) ratios were tes ted to obtain the strength values of the fill mass based on the analyses of both the chemical composition and physical and mechanical properties of fly ash . The compressive strength of specimens with a ratio of 1∶2∶8 (cement to fly ash to tailings ) can reach 2 MPa after 90 d curing, totally meeting the requiremen t of artificial pillar and reducing the fill cost by 20%-30%.

Cement-fly Ash Stabilization of Cold In-place Recycled (CIR) Asphalt Pavement Mixtures for Road Bases or Subbases

For lack of laboratory and field performance data on stabilization of reclaimed asphalt pavement （RAP） aggregate and stabilized soil （S） for road bases and subbases construction, the influences of RAP/S ratio, cement and fly ash content, modifying agent （MA） on the compact, unconfined compressive strength, indirect tensile strength and water stability of the CIR mixtures were investigated. The experimental results showed that the maximum dry density and the optimum moisture content of the mixture changed significantly with the RAP/S ratio and cement-fly ash content. Unconfined compressive strength, indirect tensile strength and water stability were improved significantly by the addition of MA, and the water stability was improved by nearly 20% on average. Scanning electron microscopy（SEM） images indicated that MA accelerated the hydration of cement-fly ash system. Needle-like AFt and fibrous C-S-H gel were observed in the mixtures, which resulted in the cementation effect among the CIR mixture particles and a more compact microstructure. All these could be the cause of high strength of the CIR mixtures with MA.

Effects of Organosilane-modified PCE on the Fluidity and Hydration Properties of Cement-Fly Ash Composite Binder

Effects of organosilane-modified PCE (OS-PCE) on the fluidity and the hydration properties of cement-fly ash (FA) composite binder were systematically analyzed.The experimental results show that OS-PCE possesses respectively 36.98% and 36.67% higher saturated adsorption amount on cement and FA,in comparison with ordinary PCE,and can contribute to higher fluidity of cement-FA composite binder.The addition of OS-PCE retards hydration process of cement-FA composite binder proportionally with the dosage of OS-PCE,but promotes the hydration kinetics of the composite binder.The reactivity enhancement is attributed to the well-dispersed FA by OS-PCE,which provides more nucleation sites for the reaction of heterogeneous C-S-H and enhances the contact with water to react with CH forming pozzolanic C-S-H.Well-distributed hydration products are exhibited in the hardened binder added with OS-PCE,with a large number of hydrated gels uniformly fill in the pores and gaps,which improves the compaction of the hardened structure.

Effect of Corrosive Solutions on C-S-H Microstructure in Portland Cement Paste with Fly Ash

By means of ^（29）Si and ^（27）Al magic angle spinning nuclear magnetic resonance（MAS NMR） combined with deconvolution technique, X-ray diffraction（XRD）, scanning electron microscopy（SEM） as well as energy dispersive X-ray system（EDX）, the effect of 5 wt% corrosive solutions（ viz. 5 wt% Na_2SO_4, MgSO_4, Na_2SO_^（4＋）Na Cl and Na_2SO_^（4＋）Na Cl＋Na_2CO_3） on C-S-H microstructure in portland cement containing 30 wt% fly ash was investigated.The results show that, in MgSO_4 solution, Mg2＋ promotes the decalcification of C-S-H by SO_4^（2-）,increasing silicate tetrahedra polymerization and mean chain length（MCL） of C-S-H. However, the substituting degree of Al^（3＋） for Si^（4＋）（Al[4]/Si） in the paste does not change evidently. Effect of Na_2SO_4 solution on C-S-H is not significantly influenced by Na Cl solution, while the MCL and Al[4]/Si of C-S-H in fly ashcement paste slightly change. However, the decalcification of C-S-H by SO_4^（2-） and CO_3^（2-） attack, as well as the activation of fly ash by SO_4^（2-） attack will increase the MCL and Al[4]/Si, which are both higher than that under Na_2SO_4 corrosion, MgSO_4 or Na_2SO_4 ＋Na Cl coordination corrosion.

Effect of Fly Ash on TSA Resistance of Cement-based Material

Thaumasite form of sulfate attack（TSA）is a major concern in evaluating durability of concrete structures subjected to sulfate and carbonate ions.By means of Fourier transform infrared spectroscopy （FT-IR）,X-ray diffraction（XRD）,scanning electron microscopy（SEM）,and energy dispersive spectrum（EDS） as well as Raman spectra of erosion substances,effect of fly ash on TSA resistance of Portland cement-based material were investigated.Immersed in magnesium sulfate solution with 33 800 ppm mass concentration of SO 4 2-at 5±2℃for 15 weeks,ratio of compressive strength loss decreased as binder replacement ratio of fly ash increased.Furthermore,when binder replacement of fly ash was 60%,compressive strength increased.When thaumasite came into being in samples with 0,15%binder replacement ratio of fly ash,ettringite and gypsum appeared in those with 30%,45%,60%binder replacement ratio of fly ash.Results mentioned above showed that fly ash can restrain formation of thaumasite and improve TSA resistance of Portland cement-based material sufficiently.

Properties and Mechanism of CFBC Fly Ash-cement based Stabilizers for Lake Sludge

Circulating fluidized bed combustion（CFBC） fly ash was mixed with cement or lime at a different ratio as a stabilizer to stabilize lake sludge.In order to understand the influences of stabilizers on the lake sludge properties,tests unconfined compressive strength,water stability and SEM observation were performed.The experimental results show that with the increase of the curing time,the strength of all the stabilized specimens increase,especially the samples containing cement.The strength of the specimens is decreased with the increasing of the CFBC fly ash/cement ratio,the optimum ratio between CFBC fly ash and cement is 2：3.The water stability of CFBC fly ash-cement based stabilizers is higher than those of cement and lime.Moreover,the lake sludge stabilization mechanism of CFBC fly ash-cement based stabilizers includes gelation and filling of the hydration products,i e,C-S-H gel and the AFt crystal,which act as benders to solidify those particles together and fill in the packing void of the aggregates.

Mechanical Properties of Cement Mortar Containing Fine-Grained Fraction of Fly Ashes

This paper presents the effect of fly ash grain-size fractions on Portland-fly ash cement hydration and its properties. Siliceous fly ashes of size fraction of 0 - 16 and 16 - 32 μm, separated from initial fly ash samples from 1st, 2nd and 3rd hopper in ESP system, were analysed. Cement hydration was investigated by determination of hydration heat and content of Ca(OH)2 and C3S in cement samples. Water to cement ratio and initial setting time of cement pastes as well as compressive strength and microstructure of cement mortars were also analyzed. Results showed that the same amount of the same size ash fraction can give cement of lower or higher early strength and its lower or higher increase with time. Incorporation of 20 wt% of ash fraction of 0 - 16 μm can produce Portland-fly ash cement CEM II/A-V of strength class 42.5R (from 2nd hopper) or 52.5N (from 3rd hopper). Cement containing 40 wt% of ash fraction of 0 - 16 μm from 2nd and 3rd hopper can be classified as pozzolanic cements CEM IV/A-V of strength class 42.5 and normal or rapid early strength, respectively. Different development of strength of cement with addition of the same size ash fraction separated from the initial ash sample from the next hopper in ESP system is connected with higher depolymerization degree of SiO4 units in ash glass, resulting from the greater amount of AlO4 units replacing SiO4 units. Ash fraction of 16 - 32 μm shows lower depolymerisation of glass network and as a consequence lower hydration degree of C3S to portlandite and calcium silicate hydrates (C-S-H).

DEIPA和C-S-H-PCEs复掺对水泥-粉煤灰体系早期性能的影响

为提高水泥-粉煤灰体系的早期性能,将二乙醇-单异丙醇胺(DEIPA)和水化硅酸钙晶核(C-S-H-PCEs)这2种早强剂进行复掺,研究其对水泥-粉煤灰体系凝结时间、流动度和抗压强度的影响规律,同时结合X射线衍射仪(XRD)、热重-差示扫描量热(TG-DSC)分析和扫描电镜(SEM)探讨其作用机理.结果表明:DEIPA和C-S-H-PCEs复掺可缩短水泥-粉煤灰净浆的凝结时间,增加其流动度,提高砂浆抗压强度;0.03%DEIPA和2.00%C-S-H-PCEs复掺效果最优,净浆流动度增加217.5 mm,初凝和终凝时间分别缩短120、127 min,砂浆1、3 d抗压强度分别提高6.6、6.1 MPa.

Properties of high calcium fly ash geopolymer pastes with Portland cement as an additive

The effect of Portland cement （OPC） addition on the properties of high calcium fly ash geopolymer pastes was investigated in the paper. OPC partially replaced fly ash （FA） at the dosages of 0, 5%, 10%, and 15% by mass of binder. Sodium silicate （Na2SiO3） and sodium hydroxide （NaOH） solutions were used as the liquid portion in the mixture： NaOH 10 mol/L, Na2SiO3/NaOH with a mass ratio of 2.0, and alkaline liquid/binder （L/B） with a mass ratio of 0.6. The curing at 60℃ for 24 h was used to accelerate the geopolymerization. The setting time of all fresh pastes, porosity, and compressive strength of the pastes at the stages of 1, 7, 28, and 90 d were tested. The elastic modulus and strain capacity of the pastes at the stage of 7 d were determined. It is revealed that the use of OPC as an additive to replace part of FA results-in the decreases in the setting time, porosity, and strain capacity of the paste specimens, while the compressive strength and elastic modulus seem to increase.

Influence of fly ash fineness and shape on the porosity and permeability of blended cement pastes

The effects of the fineness and shape of fly ash on the porosity and air permeability of cement pastes were investigated. Pulverized coal combustion （PCC） fly ash and fluidized bed coal combustion （FBC） fly ash classified into three different finenesses were used. River sand with particle size distribution similar to that of fly ash was also used for comparison. Portland cement was replaced with fly ash and ground sand at the dosages of 0, 20wt%, and 40wt%. A water-to-binder ratio （w/b） of 0.35 was used throughout the experiment. The results show that the porosity and air permeability of the pastes are influenced by the shape, fineness, and replacement level of fly ash. The porosity and air permeability of FBC fly ash pastes are higher than those of PCC fly ash pastes. This is due to the higher irregular shape and surface of FBC fly ash compared to the spherical shape and relatively smooth surface of PCC fly ash. The porosity increases with the increase in fly ash replacement level and decreases with the increase in its fineness. The permeability of PCC fly ash pastes decreases with the increase in replacement level and fineness, while for FBC fly ash, the permeability increases with the increase in replacement level. Decreases in porosity and permeability are due to a combined effect of the packing of fine particles and the reaction of fly ash.

羟基化石墨烯对粉煤灰-水泥基复合材料性能的影响

石墨烯增强水泥基材料是目前该领域的研究热点,但石墨烯的分散性是该类研究的关键。因此,本工作采用不带羧基的羟基化石墨烯(HO-G)来研究不同掺量(0.01%、0.03%、0.05%、0.07%、0.09%,质量分数)对粉煤灰-水泥体系的工作性能、力学性能和耐久性的影响。与粉煤灰-水泥体系相比,流动度测试表明HO-G对粉煤灰-水泥砂浆新拌浆体流动度影响不大;力学性能测试表明,HO-G能增强粉煤灰-水泥砂浆的力学性能,尤其是当HO-G的掺量为0.03%时,其28 d抗折、抗压强度分别提高了12.40%和18.48%;耐硫酸盐腐蚀和抗氯离子渗透的测试结果表明,HO-G的加入还能改善粉煤灰-水泥砂浆的耐久性。微观测试表明,粉煤灰和HO-G之间存在协同效应,HO-G能加速粉煤灰的二次水化反应以促进粉煤灰-水泥体系中更多的水化晶体生成,且凭借其模板效应可进一步规整水化晶体的生长模式和调控晶体排列结构,从而改善粉煤灰-水泥基体的微观形貌。

Effect of Nano Silica on Hydration and Microstructure Characteristics of Cement High Volume Fly Ash System Under Steam Curing

The influences of nano silica (NS) on the hydration and microstructure development of steam cured cement high volume fly ash (40 wt%, CHVFA) system were investigated. The compressive strength of mortars was tested with different NS dosage from 0 to 4%. Results show that the compressive strength is dramatically improved with the increase of NS content up to 3%, and decreases with further increase of NS content (e g, at 4%). Then X?ray diffraction (XRD), differential scanning calorimetry-thermogravimetry (DSCTG), scanning electron microscope (SEM), energy disperse spectroscopy (EDS), mercury intrusion porosimeter (MIP) and nuclear magnetic resonance (NMR) were used to analyze the mechanism. The results reveal that the addition of NS accelerates the hydration of cement and fly ash, decreases the porosity and the content of calcium hydroxide (CH) and increases the polymerization degree of C-S-H thus enhancing the compressive strength of mortars. The interfacial transition zone (ITZ) of CHVFA mortars is also significantly improved by the addition ofNS, embodying in the decrease of Ca/Si ratio and CH enrichment of ITZ.

Mechanical,expansion and rheological properties of circulating fluidized bed fly ash based ecological cement:A critical review

Circulating fluidized bed fly ash(CFBFA)is a solid waste product from circulating fluidized bed(CFB)boilers in power plants,and the storage of CFBFA is increasingly become an environmental problem.Previous scholars have made contributions to improve the resource utilization of CFBFA.Especially,ecological cement is prepared by CFBFA,which is more conducive to its large-scale utilization.In recent years,a lot of effort has been paid to improve the properties of ecological cement containing CFBFA.In this work,the physicochemical properties of CFBFA are introduced,and recent research progress on the mechanical,expansion,and rheological properties of CFBFA based ecological cement(CEC)is extensively reviewed.The problem of over-expansion of f-CaO is summarized,which limits the scale application of CFBFA in ecological cement.Hence,the challenge for f-CaO in CFBFA to compensate for cement volume shrinkage is proposed,which is beneficial to the utilization of CFBFA in ecological cement,and the reduction of CO_(2) emissions from the cement industry.In addition,the environmental performance,durability,and economy of CEC should be valued in future research,especially the environmental performance,because the CFBFA contains heavy metals,such as Cr,As,which may pollute groundwater.

The Cement Solidification of Municipal Solid Waste Incineration Fly Ash

The chemical composition, the content and the leachability of heavy metals in municipal solid waste incineration （ MSWI） fly ash were tested and analyzed. It is shown that the leachability of Pb and Cr exceeds the leaching toxicity standard, and so the MSWI fly ash is considered as hazardous waste and must be solidifled. The effect of solidifying the MSWI fly ash by cement was studied, and it is indicated that the heavy metals can be well immobilized if the mass fraction of the fly ash is appropriate. The heavy metals were immobilized within cement hydration products through either physical fixation, substhtaion, deposition or adsorption mechanisms.

Investigation of the Effect of Using Different Fly Ash on the Mechanical Properties in Cemented Paste Backfill

In the cemented paste backfill(CPB)method,which can also be used for fortification purposes in mines,different additive materials with pozzolanic properties can be employed as substitutes instead of cement that is the main binder.One of the most popular pozzolanic materials that can be employed instead of cement is fly ash,which is thermal power plant tailings.But the compositions of fly ash and tailings used in high amounts in the CPB method,as well as the chemical structures that these materials form by interacting with the cement binder,affect the mechanical properties of the material depending on time.In this study,fly ash with 4 different chemical compositions(TFA,SFA,YFA,and CFA)was used as a cement substitute in CPB.By substituting fly ash with different chemical compositions in different proportions,CPB samples were created and their strength was elucidated according to 28,56,and 90-day curing times.The results of the study revealed that TFA with the highest CaO/SiO_(2) and SO_(3) ratios remained stable at the strength values of 6 MPa(total 9% binder)and 10 MPa(total 11% binder)in the long term.However,CFA with the lowest CaO/SiO_(2),SO_(3),and the highest SiO_(2)+Al_(2)O_(3)+Fe_(2)O_(3) ratios resulted in the greatest strength increase at a 20%substitution rate(11% of the total binder).Nevertheless,it was found that the SFA,which is in Class F,increased its strength in the early period based on the CaO rate.