A high-quality plug of the abandoned wellbore is considered an essential technical aspect of the oil and gas well abandonment technology system. This paper presents a method of active mechanical excitation to enhance ...A high-quality plug of the abandoned wellbore is considered an essential technical aspect of the oil and gas well abandonment technology system. This paper presents a method of active mechanical excitation to enhance the quality of wellbore plug barriers. An indoor simulation platform is developed, and the effects of different combinations of vibration frequency, amplitude and duration on the properties of the wellbore plug cement material are investigated. It is observed that the optimal combination of excitation parameters occurs at a vibration frequency of 15 Hz, a vibration time of 6 min, and a vibration amplitude of 3 mm. Compared with the condition without the vibration process, the cementing strength, compressive strength, and tensile strength of wellbore cement plug with the optimal mechanical vibration process could increase by 51%, 38% and 20%, respectively, while the porosity decreases by 5%. As determined by scanning electron microscopy of the set cement's microstructure, mechanical vibration effectively eliminates internal porosity and improves the set cement's density. The optimal excitation parameters obtained from the test can guide the design of the vibration plugging tool. The designed vibration plugging tool is simulated in the near field. The cement plug cementation quality tester tests the vibrating and non-vibrating samples, and the cementation ratio is calculated. The test results show that the average cementation ratio of vibrating samples is 0.89375, and that of non-vibrating samples is 0.70625, and the cementation quality is improved by 27%. It is concluded that it not only provides essential data for the design of mechanical vibration plug apparatus, on-site vibration plugs, and the development of operational specifications for vibration plugs, but also provides solid engineering guidance.展开更多
Mud losses are one of the most severe problems encountered in drilling. This is commonly known as lost circulation. It can occur in naturally fractured formations and also can be induced in formations through drilling...Mud losses are one of the most severe problems encountered in drilling. This is commonly known as lost circulation. It can occur in naturally fractured formations and also can be induced in formations through drilling. Mud losses while drilling leading to cost overruns and HSE concerns, primary cement job failure due to not getting the cement up to the desired height resulting in subsequent sustained casing pressure and corrosion, not able to perform work over activity on certain wells due to losses. The objective of this paper is to explain extreme lost circulation problem and introduce cement plug formulation to cure or mitigate this problem. In addition, the cement plug has certain compressive strength that this is proper for use to control lost circulation in field. And finally, the application of a cement plug is described in one well of the Gas Field (National Iranian Oil Company).展开更多
The hydration products and microstructure of class G oil well cement and a newly developed plugging agent （YLD） slurries cured in the simulated temperature and pressure environment, which was of similar temperature ...The hydration products and microstructure of class G oil well cement and a newly developed plugging agent （YLD） slurries cured in the simulated temperature and pressure environment, which was of similar temperature and pressure with those at the bottom of oil well in a normal depth, were investigated using XRD, TG and SEM. Severe leakage is confirmed at the interface between hardened slurries and steel tube during the dynamically curing process, which induces the quick loss of cementing property of slurries. This should be the dominating cause of degradation of class G oil well cement slurry. A secondary hydration process can take place at the eroded interface of hardened YLD plugging agent slurry. Newly formed C-S-H gel has a self-healing effect to repair the damaged interface, which unceasingly maintains the cementing property of the YLD plugging agent slurry. Therefore, the effective using period of YLD plugging agent can be prolonged.展开更多
基金The authors wish to acknowledge the Open Foundation of Cooperative Innovation Center of Unconventional Oil and Gas,Yangtze University(Ministry of Education&Hubei Province),(Item No.UOGBX2022-04,UOG2022-26,UOGBX2022-05)the National Natural Science Foundation of China"New method and control mechanism of surface rotary steering drilling"(Item No.51974035,U1262108,U1762214)the key R&D program of Hubei Province"Development and application of multi-dimensional power integrated drilling tools for intelligent drilling"(Item No.2020BAB055)for the financial support to this paper。
文摘A high-quality plug of the abandoned wellbore is considered an essential technical aspect of the oil and gas well abandonment technology system. This paper presents a method of active mechanical excitation to enhance the quality of wellbore plug barriers. An indoor simulation platform is developed, and the effects of different combinations of vibration frequency, amplitude and duration on the properties of the wellbore plug cement material are investigated. It is observed that the optimal combination of excitation parameters occurs at a vibration frequency of 15 Hz, a vibration time of 6 min, and a vibration amplitude of 3 mm. Compared with the condition without the vibration process, the cementing strength, compressive strength, and tensile strength of wellbore cement plug with the optimal mechanical vibration process could increase by 51%, 38% and 20%, respectively, while the porosity decreases by 5%. As determined by scanning electron microscopy of the set cement's microstructure, mechanical vibration effectively eliminates internal porosity and improves the set cement's density. The optimal excitation parameters obtained from the test can guide the design of the vibration plugging tool. The designed vibration plugging tool is simulated in the near field. The cement plug cementation quality tester tests the vibrating and non-vibrating samples, and the cementation ratio is calculated. The test results show that the average cementation ratio of vibrating samples is 0.89375, and that of non-vibrating samples is 0.70625, and the cementation quality is improved by 27%. It is concluded that it not only provides essential data for the design of mechanical vibration plug apparatus, on-site vibration plugs, and the development of operational specifications for vibration plugs, but also provides solid engineering guidance.
文摘Mud losses are one of the most severe problems encountered in drilling. This is commonly known as lost circulation. It can occur in naturally fractured formations and also can be induced in formations through drilling. Mud losses while drilling leading to cost overruns and HSE concerns, primary cement job failure due to not getting the cement up to the desired height resulting in subsequent sustained casing pressure and corrosion, not able to perform work over activity on certain wells due to losses. The objective of this paper is to explain extreme lost circulation problem and introduce cement plug formulation to cure or mitigate this problem. In addition, the cement plug has certain compressive strength that this is proper for use to control lost circulation in field. And finally, the application of a cement plug is described in one well of the Gas Field (National Iranian Oil Company).
文摘The hydration products and microstructure of class G oil well cement and a newly developed plugging agent （YLD） slurries cured in the simulated temperature and pressure environment, which was of similar temperature and pressure with those at the bottom of oil well in a normal depth, were investigated using XRD, TG and SEM. Severe leakage is confirmed at the interface between hardened slurries and steel tube during the dynamically curing process, which induces the quick loss of cementing property of slurries. This should be the dominating cause of degradation of class G oil well cement slurry. A secondary hydration process can take place at the eroded interface of hardened YLD plugging agent slurry. Newly formed C-S-H gel has a self-healing effect to repair the damaged interface, which unceasingly maintains the cementing property of the YLD plugging agent slurry. Therefore, the effective using period of YLD plugging agent can be prolonged.
