Microstructure and Corrosion Resistance of Cr_7C_3/γ-Fe Ceramal Composite Coating Fabricated by Plasma Cladding

A new type in situ Cr7C3/γ-Fe ceramal composite coating was fabricated on substrate of hardened and tempered grade C steel by plasma cladding with Fe-Cr-C alloy powders. The ceramal composite coating has a rapidly solidified microstructure consisting of primary Cr7C3/γ- and the Cr7C3/γ-Fe eutectics, and is metallurgically bonded to the degree C steel substrate. The corrosion resistances of the coating in water solutions of 0.5 mol/L H2SO4 and 3.5% NaCl were evaluated utilizing the electrochemical polarization corrosion-test method. Because of the inherent excellent corrosion-resisting properties of the constituting phase and the rapidly solidified homogeneous microstructure, the plasma clad ceramal composite coating exhibits excellent corrosion resistance in the water solutions of 0.5 mol/L H2SO4 and 3.5% NaCl.

Grindability Evaluation of Ultrasonic Assisted Grinding of Silicon Nitride Ceramic Using Minimum Quantity Lubrication Based SiO_(2)Nanofluid

Minimum quantity Lubrication(MQL)is a sustainable lubrication system that is famous in many machining systems.It involve the spray of an infinitesimal amount of mist-like lubricants during machining processes.The MQL system is affirmed to exhibit an excellent machining performance,and it is highly economical.The nanofluids are understood to exhibit excellent lubricity and heat evacuation capability,compared to pure oil-based MQL system.Studies have shown that the surface quality and amount of energy expended in the grinding operations can be reduced considerably due to the positive effect of these nanofluids.This work presents an experimental study on the tribological performance of SiO_(2)nanofluid during grinding of Si_(3)N_(4)ceramic.The effect different grinding modes and lubrication systems during the grinding operation was also analyzed.Different concentrations of the SiO_(2)nanofluid was manufactured using canola,corn and sunflower oils.The quantitative evaluation of the grinding process was done based on the amount of grinding forces,specific grinding energy,frictional coefficient,and surface integrity.It was found that the canola oil exhibits optimal lubrication performance compared to corn oil,sunflower oil,and traditional lubrication systems.Additionally,the introduction of ultrasonic vibrations with the SiO_(2)nanofluid in MQL system was found to reduce the specific grinding energy,normal grinding forces,tangential grinding forces,and surface roughness by 65%,57%,65%,and 18%respectively.Finally,regression analysis was used to obtain an optimum parameter combinations.The observations from this work will aid the smooth transition towards ecofriendly and sustainable machining of engineering ceramics.

Advances and challenges in direct additive manufacturing of dense ceramic oxides

Ceramic oxides,renowned for their exceptional combination of mechanical,thermal,and chemical properties,are indispensable in numerous crucial applications across diverse engineering fields.However,conventional manufacturing methods frequently grapple with limitations,such as challenges in shaping intricate geometries,extended processing durations,elevated porosity,and substantial shrinkage deformations.Direct additive manufacturing(dAM)technology stands out as a state-of-the-art solution for ceramic oxides production.It facilitates the one-step fabrication of high-performance,intricately designed components characterized by dense structures.Importantly,dAM eliminates the necessity for post-heat treatments,streamlining the manufacturing process and enhancing overall efficiency.This study undertakes a comprehensive review of recent developments in dAM for ceramic oxides,with a specific emphasis on the laser powder bed fusion and laser directed energy deposition techniques.A thorough investigation is conducted into the shaping quality,microstructure,and properties of diverse ceramic oxides produced through dAM.Critical examination is given to key aspects including feedstock preparation,laser-material coupling,formation and control of defects,in-situ monitoring and simulation.This paper concludes by outlining future trends and potential breakthrough directions,taking into account current gaps in this rapidly evolving field.

New Strategy for Boosting Cathodic Performance of Protonic Ceramic Fuel Cells Through Incorporating a Superior Hydronation Second Phase

For protonic ceramic fuel cells,it is key to develop material with high intrinsic activity for oxygen activation and bulk proton conductivity enabling water formation at entire electrode surface.However,a higher water content which benefitting for the increasing proton conductivity will not only dilute the oxygen in the gas,but also suppress the O_(2)adsorption on the electrode surface.Herein,a new electrode design concept is proposed,that may overcome this dilemma.By introducing a second phase with high-hydrating capability into a conventional cobalt-free perovskite to form a unique nanocomposite electrode,high proton conductivity/concentration can be reached at low water content in atmosphere.In addition,the hydronation creates additional fast proton transport channel along the two-phase interface.As a result,high protonic conductivity is reached,leading to a new breakthrough in performance for proton ceramic fuel cells and electrolysis cells devices among available air electrodes.

不同编织方式下陶瓷基复合材料表面流动特性数值计算研究

Ceramic matrix composites(CMCs) are one of the most promising materials in the field of gas turbines,with superior weight and thermal properties. Its surface morphology is different from the traditional casting airfoil components, which mainly comes from different weaving methods and different braided tow thickness. However, few people have studied the influence of surface morphology of ceramic matrix composites(CMCs) on the development of boundary layer and the resulting flow loss. In this paper, Tex Gen is used to generate different surface morphology structures of ceramic matrix composites(CMCs), and the surface flow characteristics of corresponding CMCs plates are numerically studied. It is found that the slope of the displacement thickness of the woven surface first increases and then decreases in the whole transition interval. Thicker braided tow thickness and denser braiding method will induce earlier flow transition phenomenon and produce greater flow loss;The flow loss on the surface of CMCs plate is mainly composed of the vortex loss in the pit and the boundary layer loss outside the pit, and the boundary layer loss is dominant. The weaving methods has a greater influence on the flow state and flow loss of the boundary layer.

Porous high-entropy rare-earth phosphate(REPO_(4),RE=La,Sm,Eu,Ce,Pr and Gd)ceramics with excellent thermal insulation performance via pore structure tailoring

Thermal insulation materials play an increasingly important role in protecting mechanical parts functioning at high temperatures.In this study,a new porous high-entropy(La_(1/6)Ce_(1/6)Pr_(1/6)Sm_(1/6)Eu_(1/6)Gd_(1/6))PO_(4)(HE(6RE_(1/6))PO_(4))ceramics was prepared by combining the high-entropy method with the pore-forming agent method and the effect of different starch contents(0–60vol%)on this ceramic properties was systematically investigated.The results show that the porous HE(6RE_(1/6))PO_(4)ceramics with 60vol%starch exhibit the lowest thermal conductivity of 0.061 W·m^(-1)·K^(-1)at room temperature and good pore structure stability with a linear shrinkage of approximately1.67%.Moreover,the effect of large regular spherical pores(>10μm)on its thermal insulation performance was discussed,and an optimal thermal conductivity prediction model was screened.The superior properties of the prepared porous HE(6RE_(1/6))PO_(4)ceramics allow them to be promising insulation materials in the future.

Advanced research on the preparation and application of carbide ceramic fibers

Carbide ceramic fibers are of significant importance for application in the high-tech areas of advanced aircraft engines,aerospace vehicles,and the nuclear industry due to their excellent properties,such as high tensile strength and elastic modulus,excellent high-temperature resistance,and oxidation resistance.This paper reviews the preparation and application of different carbide ceramic fibers,including SiC fibers and transition metal carbide(e.g.,ZrC,HfC,and TaC)ceramic fibers.The preparation methods of carbide ceramic fibers are discussed in terms of different fiber diameters,represented by SiC fibers with variable weaving properties and functions due to their differences in diameter.Subsequently,the application of carbide ceramic fibers as high-temperature-resistant structural materials,catalyst carriers,sensors,and supercapacitors are summarized,and strategies for the future development of carbide ceramic fibers are proposed.This review aims to help researchers enhance their understanding of the preparation and utilization of carbide ceramic micro/nanofibers,advancing the development of high-performance carbide ceramic fibers.

Synthesis of SiOC@C ceramic nanospheres with tunable electromagnetic wave absorption performance

SiOC-based ceramics are considered promising electromagnetic wave-absorbing materials because of their lightweight,high-temperature resistance,and heat insulation properties.Herein,SiOC@C ceramic nanospheres were prepared using a liquid-phase method combined with a polymer-derived ceramic(PDC)method,followed by heat treatment in N_(2) and Ar atmospheres at different temperatures.The morphology,microstructure,phase composition,and electromagnetic wave absorption performance of the SiOC@C ceramic nanospheres were investigated in detail.The SiOC@C ceramic nanospheres obtained in the Ar atmosphere showed a minimum reflection loss(RL_(min))of−67.03 dB,whereas the SiOC@C ceramic nanospheres obtained in the N_(2) atmosphere exhibited an RLmin value of−63.76 dB.The outstanding electromagnetic wave absorption performance of the SiOC@C ceramic nanospheres was attributed to the synergistic effect between conductive loss,interfacial/defect polarization loss,multiple reflections,and scattering.Therefore,this research provides valuable insights into the design and fabrication of SiOC ceramic-based electromagnetic wave absorbers.

Structural and Luminescent Properties of Mg_(0.25-x)Al_(2.57)O_(3.79)N_(0.21):xMn^(2+)Green-Emitting Transparent Ceramic Phosphor

A series of spinel-type Mg_(0.25-x)Al_(2.57)O_(3.79)N_(0.21):xMn^(2+)(MgAlON:xMn^(2+))phosphors were synthesized by the solid-state reaction route.The transparent ceramic phosphors were fabricated by pressureless sintering followed by hot-isostatic pressing(HIP).The crystal structure,luminescence and mechanical properties of the samples were systematically investigated.The transparent ceramic phosphors with tetrahedrally coordinated Mn^(2+)show strong green emission centered around 515 nm under blue light excitation.As the Mn^(2+)concentration increases,the crystal lattice expands slightly,resulting in a variation of crystal field and a slight red-shift of green emission peak.Six weak absorption peaks in the transmittance spectra originate from the spin-forbidden ^(4)T_(1)(^(4)G)→^(6)A_(1) transition of Mn^(2+).The decay time was found to decrease from 5.66 to 5.16 ms with the Mn^(2+)concentration.The present study contributes to the systematic understanding of crystal structure and properties of MgAlON:xMn^(2+)green-emitting transparent ceramic phosphor which has a potential application in high-power light-emitting diodes.

Synchronization and firing mode transition of two neurons in a bilateral auditory system driven by a high–low frequency signal

The FitzHugh–Nagumo neuron circuit integrates a piezoelectric ceramic to form a piezoelectric sensing neuron,which can capture external sound signals and simulate the auditory neuron system.Two piezoelectric sensing neurons are coupled by a parallel circuit consisting of a Josephson junction and a linear resistor,and a binaural auditory system is established.Considering the non-singleness of external sound sources,the high–low frequency signal is used as the input signal to study the firing mode transition and synchronization of this system.It is found that the angular frequency of the high–low frequency signal is a key factor in determining whether the dynamic behaviors of two coupled neurons are synchronous.When they are in synchronization at a specific angular frequency,the changes in physical parameters of the input signal and the coupling strength between them will not destroy their synchronization.In addition,the firing mode of two coupled auditory neurons in synchronization is affected by the characteristic parameters of the high–low frequency signal rather than the coupling strength.The asynchronous dynamic behavior and variations in firing modes will harm the auditory system.These findings could help determine the causes of hearing loss and devise functional assistive devices for patients.

Corrosion-Resistant Polymer-Derived SiOC Membrane for Effective Organic Removal via Synergistic Adsorption and Peroxymonosulfate Activation

A major challenge is to construct ceramic membranes with tunable structures and functions for water treatment.Herein,a novel corrosion-resistant polymer-derived silicon oxycarbide(SiOC)ceramic membrane with designed architectures was fabricated by a phase separation method and was applied in organic removal via adsorption and oxidation for the first time.The pore structure of the as-prepared SiOC ceramic membranes was well controlled by changing the sintering temperature and polydimethylsiloxane content,leading to a pore size of 0.84–1.62μm and porosity of 25.0–43.8%.Corrosion resistance test results showed that the SiOC membranes sustained minimal damage during 24 h exposure to high-intensity acid–base conditions,which could be attributed to the chemical inertness of SiOC.With rhodamine 6G(R6G)as the model pollutant,the SiOC membrane demonstrated an initial eff ective removal rate of 99%via adsorption;however,the removal rate decreased as the system approached adsorption saturation.When peroxymonosulfate was added into the system,efficient and continuous degradation of R6G was observed throughout the entire period,indicating the potential of the as-prepared SiOC membrane in oxidation-related processes.Thus,this work provides new insights into the construction of novel polymer-derived ceramic membranes with well-defined structures and functions.

Robust and Tunable Ferroelectricity in Ba/Co Codoped (K_(0.5)Na_(0.5))NbO_(3) Ceramics

The 0.98(K_(0.5)Na_(0.5))NbO_(3)-0.02Ba(Nb_(0.5)Co_(0.5))O_(3-δ) ceramics with doped Ba^(2+) and Co^(2+) ions are fabricated,and the impacts of the thermal process are studied.Compared with the rapidly cooled (RC) sample,the slowly cooled (SC) sample possesses superior dielectric and ferroelectric properties,and an 11 K higher ferroelectricparaelectric phase transition temperature,which can be attributed to the structural characteristics such as the grain size and the degree of anisotropy.Heat treatment can reversibly modulate the content of the oxygen vacancies,and in turn the ferroelectric hysteresis loops of the samples.Finally,robust and tunable ferroelectric property is achieved in SC samples with good structural integrity.

A critical review of direct laser additive manufacturing ceramics

The urgent need for integrated molding and sintering across various industries has inspired the development of additive manu-facturing(AM)ceramics.Among the different AM technologies,direct laser additive manufacturing(DLAM)stands out as a group of highly promising technology for flexibly manufacturing ceramics without molds and adhesives in a single step.Over the last decade,sig-nificant and encouraging progress has been accomplished in DLAM of high-performance ceramics,including Al_(2)O_(3),ZrO_(2),Al_(2)O_(3)/ZrO_(2),SiC,and others.However,high-performance ceramics fabricated by DLAM face challenges such as formation of pores and cracks and resultant low mechanical properties,hindering their practical application in high-end equipment.Further improvements are necessary be-fore they can be widely adopted.Methods such as field-assisted techniques and post-processing can be employed to address these chal-lenges,but a more systematic review is needed.This work aims to critically review the advancements in direct selective laser sintering/melting(SLS/SLM)and laser directed energy deposition(LDED)for various ceramic material systems.Additionally,it provides an overview of the current challenges,future research opportunities,and potential applications associated with DLAM of high-perform-ance ceramics.

Femtosecond laser ultrafast photothermal exsolution

Exsolution,as an effective approach to constructing particle-decorated interfaces,is still challenging to yield interfacial films rather than isolated particles.Inspired by in vivo near-infrared laser photothermal therapy,using 3 mol%Y_(2)O_(3)stabilized tetragonal zirconia polycrystals(3Y-TZP)as host oxide matrix and iron-oxide(Fe3O4/γ-Fe_(2)O_(3)/α-Fe_(2)O_(3))materials as photothermal modulator and exsolution resource,femtosecond laser ultrafast exsolution approach is presented enabling to conquer this challenge.The key is to trigger photothermal annealing behavior via femtosecond laser ablation to initialize phase transition from monoclinic zirconia(m-ZrO_(2))to tetragonal zirconia(t-ZrO_(2))and induce t-ZrO_(2)columnar crystal growth.Fe-ions rapidly segregate along grain boundaries and diffuse towards the outmost surface,and become‘frozen’,highlighting the potential to use photothermal materials and ultrafast heating/quenching behaviors of femtosecond laser ablation for interfacial exsolution.Triggering interfacial iron-oxide coloring exsolution is composition and concentration dependent.Photothermal materials themselves and corresponding photothermal transition capacity play a crucial role,initializing at 2 wt%,3 wt%,and 5 wt%for Fe3O4/γ-Fe_(2)O_(3)/α-Fe_(2)O_(3)doped 3Y-TZP samples.Due to different photothermal effects,exsolution states of ablated 5 wt%Fe_(3)O_(4)/γ-Fe_(2)O_(3)/α-Fe_(2)O_(3)-doped 3Y-TZP samples are totally different,with whole coverage,exhaustion(ablated away)and partial exsolution(rich in the grain boundaries in subsurface),respectively.Femtosecond laser ultrafast photothermal exsolution is uniquely featured by up to now the deepest microscale(10μm from 5 wt%-Fe_(3)O_(4)-3Y-TZP sample)Fe-elemental deficient layer for exsolution and the whole coverage of exsolved materials rather than the formation of isolated exsolved particles by other methods.It is believed that this novel exsolution method may pave a good way to modulate interfacial properties for extensive applications in the fields of biology,optics/photonics,energy,catalysis,environment,etc.

Rational Design of Ruddlesden-Popper Perovskite Ferrites as Air Electrode for Highly Active and Durable Reversible Protonic Ceramic Cells

Reversible protonic ceramic cells(RePCCs)hold promise for efficient energy storage,but their practicality is hindered by a lack of high-performance air electrode materials.Ruddlesden-Popper perovskite Sr_(3)Fe_(2)O_(7−δ)(SF)exhibits superior proton uptake and rapid ionic conduction,boosting activity.However,excessive proton uptake during RePCC operation degrades SF’s crystal structure,impacting durability.This study introduces a novel A/B-sites co-substitution strategy for modifying air electrodes,incorporating Sr-deficiency and Nb-substitution to create Sr_(2.8)Fe_(1.8)Nb_(0.2)O_(7−δ)(D-SFN).Nb stabilizes SF’s crystal,curbing excessive phase formation,and Sr-deficiency boosts oxygen vacancy concentration,optimizing oxygen transport.The D-SFN electrode demonstrates outstanding activity and durability,achieving a peak power density of 596 mW cm^(−2)in fuel cell mode and a current density of−1.19 A cm^(−2)in electrolysis mode at 1.3 V,650℃,with excellent cycling durability.This approach holds the potential for advancing robust and efficient air electrodes in RePCCs for renewable energy storage.

Realizing large strain at low electric field in Pb(Zr,Ti)O_(3)-based piezoelectric ceramics via engineering lattice distortion and domain structure

Pb(Zr,Ti)O_(3)-based ceramics are the mainstream materials for commercial multilayer piezoelectric ceramic actuators,but to date,large strains at low electric fields have not been well solved.Herein,0.95Pb(Zr_(0.56)Ti_(0.44))O_(3)–0.05(Bi_(0.5)Na_(0.5))TiO_(3–x)BaZrO_(3)(PZT–BNT–xBZ)ceramics with efficient ferroelectric domain wall motion were designed and realized by reducing lattice distortion and changing the domain structure.It is found that the introduction of BaZrO_(3)(BZ)weakens the tetragonal phase distortion of PZT,contributing to a reduction in the mechanical stress that impedes the migration of domain walls.Moreover,the domain structures could be modified by adjusting the BZ content,where short and broad striped domains are constructed with high amplitude characteristics to enhance the domain wall motion.A large strain of 0.39%is accordingly achieved at an electric field as low as 40 kV/cm for the sample with x=0.03,accompanied by excellent temperature stability over the temperature range of 30–210℃.This study delves into the synergistic effects of reducing lattice distortion and changing domain structure on domain wall motion and provides an effective strategy to improve the strain of PZT-based piezoelectric ceramics.

Efficient Direct Decomposition of NO over La_(0.8)A_(0.2)NiO_(3)(A=K, Ba, Y) Catalysts under Microwave Irradiation

La_(0.8)A_(0.2)NiO_(3) (A=K,Ba,Y) catalysts supported on the microwave-absorbing ceramic heating carrier were prepared by the sol-gel method.The crystalline phase and the catalytic activity of the La_(0.8)A_(0.2)NiO_(3)catalysts were characterized by XRD and H_(2) temperature-programmed reduction (TPR).The effects of reaction temperature,oxygen concentration,and gas flow rate on the direct decomposition of nitric oxide over the synthesized catalysts were studied under microwave irradiation (2.45 GHz).The XRD results indicated that the La_(0.8)A_(0.2)NiO_(3) catalysts formed an ABO_(3) perovskite structure,and the H_(2)-TPR results revealed that the relative reducibility of the catalysts increased in the order of La_(0.8)K_(0.2)NiO_(3)>La_(0.8)Ba_(0.2)NiO_(3)>La_(0.8)Y_(0.2)Ni O_(3).Under microwave irradiation,the highest NO conversion amounted to 98.9%,which was obtained with the La_(0.8)K_(0.2)NiO_(3) catalyst at 400℃.The oxygen concentration did not inhibit the NO decomposition on the La_(0.8)A_(0.2)NiO_(3) catalysts,thus the N_(2) selectivity exceeded 99.8%under excess oxygen at 550℃.The NOconversion of the La_(0.8)A_(0.2)NiO_(3) catalysts decreased linearly with the increase in the gas flow rate.

Microstructure Characteristics and Possible Phase Evolution of the Coal Gangue-Steel Slag Ceramics Prepared by the Solid-State Reaction Methods

Industrial wastes such as steel slag and coal gangue etc.were chosen as raw materials for preparing ceramic via the conventional solid-state reaction method.With steel slag and coal gangue mixed in various mass ratios,from 100%steel slag to 100%coal gangue at 10%intervals,microstructure and possible phase evolution of the coal gangue-steel slag ceramics were investigated using X-ray powder diffraction,scanning electron microscopy,mercury intrusion porosimetry and Archimedes boiling method.The experimental results suggest that the phase compositions of the as-prepared ceramics could be altered with the increased amount of coal gangue in the ceramics.The anorthite-diopside eutectic can be formed in the ceramics with the mass ratios of steel slag to coal gangue arranged from 8:2 to 2:8,which was responsible for the melting of the steel slag-coal gangue ceramics at relatively high temperature.Further investigations on the microstructure suggested that the addition of the proper amount of steel slag in ceramic compositions was conducive to the pore formation and further contributed to an increment in porosity.

Manipulating Zr/Ti ratio based on phase diagram for large electrocaloric effects with multiple target operation temperatures in PLZT ceramics

Ferroelectric phase transition has been identified as a promising avenue for designing high-performanceelectrocaloric materials for zero-emission and solid-state refrigeration. However, extensive research has been limited todeveloping ferroelectric materials with large electrocaloric effects near room temperature, preventing them from meetingdiverse refrigeration requirements. In this study, by leveraging the room-temperature phase diagram of the (PbLa)(ZrTi)O_(3)solution, we prepared a series of Pb_(0.775)La_(0.15)Zr_(x)Ti_(1−x)O_(3) bulk ceramics spanning the ferroelectric and relaxor ferroelectricphase regions. This enabled the attainment of various phase transition features and temperatures. Finally, largeelectrocaloric effects, coupled with adjustable operation temperatures ranging from 150 to −45℃, are successfullyachieved through manipulation of the Zr/Ti ratio. This comprehensive range of operation temperatures effectively addressesdiverse refrigeration application requirements, ranging from industrial equipment to freezer cabinets. This work not onlyunderscores the expansion of the electrocaloric refrigeration application domain but also proposes a material designstrategy tailored to meet these evolving demands.

High-performance grinding of ceramic matrix composites

Ceramic matrix composites(CMCs)are highly promising materials for the next generation of aero-engines.However,machining of CMCs suffers from low efficiency and poor surfacefinish,which presents an obstacle to their wider application.To overcome these problems,this study investigates high-efficiency deep grinding of CMCs,focusing on the effects of grinding depth.The results show that both the sur-face roughness and the depth of subsurface damage(SSD)are insensitive to grinding depth.The material removal rate can be increased sixfold by increasing the grinding depth,while the surface roughness and SSD depth increase by only about 10%.Moreover,it is found that the behavior of material removal is strongly dependent on grinding depth.As the grinding depth is increased,fibers are removed in smaller sizes,with thefiber length in chips being reduced by about 34%.However,too large a grinding depth will result in blockage by chip powder,which leads to a dramatic increase in the ratio of tangential to normal grinding forces.This study demonstrates that increasing the depth of cut is an effective approach to improve the machining efficiency of CMCs,while maintaining a good surfacefin-ish.It provides the basis for the further development of high-performance grinding methods for CMCs,which should facilitate their wider application.