Application and practice of ceramic fiber block technology in industrial furnaces

Ceramic fiber,a kind of furnace lining material, is widely utilized in industrial furnaces. Fiber blocks can be made into various shapes. They have advantages of low thermal conductivity, low density and light weight for the development of industrial furnaces, This paper, taking a continuous annealing furnace as an example, describes the application of ceramic fiber blocks in the furnace and the installation methods. The temperatures of the furnace wall with different linings are analyzed. In the furnace design or the renovation of the existing furnaces, lining with ceramic fiber blocks is the preferred solution.

Preparation of Crack-free 3Y-TZP/Al_2O_3 Composite Ceramic Fiber by Electrolysis-sol-gel Method

Polycrystalline 3Y-TZP/Al2O3 tetragonal zirconia fiber was obtained by the pyrolysis of gel fibers using zirconium oxychloride octahydrate（ZOC） as the raw material. The spinnable zirconia sol was prepared by electrolyzing the zirco-nium oxychloride octahydrate（ZOC） solution in the presence of acetic acid and sugar（ sucrose, glucrose or fructose） , in which the molar ratios of CH3 COOH/ZOC and sugar/ZOC were 1.0-4.0 and 0.2-0.4, respectively. The pre- pared tetragonal zireonia fibers sintered at different temperatures showed smooth and crack-free surfaces with diame, ters of 5-10 μm. The addition of Al2O3 enhanced the sintering process and prevented the crystals from growing. Thermogravimetric analysis（TG）, X-ray diffraction （ XRD ）, Fourier transform infrared spectroscopy（FTIR）, and scanning electron microscope（SEM） techniques were used to characterize the prepared fibers.

Advanced research on the preparation and application of carbide ceramic fibers

Carbide ceramic fibers are of significant importance for application in the high-tech areas of advanced aircraft engines,aerospace vehicles,and the nuclear industry due to their excellent properties,such as high tensile strength and elastic modulus,excellent high-temperature resistance,and oxidation resistance.This paper reviews the preparation and application of different carbide ceramic fibers,including SiC fibers and transition metal carbide(e.g.,ZrC,HfC,and TaC)ceramic fibers.The preparation methods of carbide ceramic fibers are discussed in terms of different fiber diameters,represented by SiC fibers with variable weaving properties and functions due to their differences in diameter.Subsequently,the application of carbide ceramic fibers as high-temperature-resistant structural materials,catalyst carriers,sensors,and supercapacitors are summarized,and strategies for the future development of carbide ceramic fibers are proposed.This review aims to help researchers enhance their understanding of the preparation and utilization of carbide ceramic micro/nanofibers,advancing the development of high-performance carbide ceramic fibers.

Printable,flexible ceramic fiber paper based on electrospinning

Based on the fact that it is challenging for the polymer flexible circuit substrates to meet the requirements of serving in high-temperature environments,this work proposed the idea of using printable ceramic fiber paper as a high-temperature flexible circuit substrate.A ceramic fiber paper with all ceramic components had been developed via electrospinning,solving the problems of low strength and severe strength drop at high temperatures of traditional ceramic fiber paper.The tensile strength of the prepared ceramic fiber paper is 2.63 MPa,and the reliable service temperature is 1200℃.Its bulk density is about 1.5 times that of traditional ceramic fiber paper.It can be printed with patterns by commercial inkjet printers like ordinary printing paper and has excellent printability.The feasibility of ceramic fiber paper as a flexible circuit substrate was verified by constructing a simple circuit.When the fiber paper is significantly bent,the circuit still forms a complete path,which proves that it has a strong application potential for high-temperature flexible circuit substrate and is expected to promote the development of flexible electronic devices serving at extreme high-temperature environments.

Flexible Ceramic Fibers: Recent Development in Preparation and Application

Flexible ceramic fibers(FCFs)have been developed for various advanced applications due to their superior mechanical flexibility,high temperature resistance,and excellent chemical stability.In this article,we present an overview on the recent progress of FCFs in terms of materials,fabrication methods,and applications.We begin with a brief introduction to FCFs and the materials for preparation of FCFs.After that,various methods for preparation of FCFs are discussed,including centrifugal spinning,electrospinning,solution blow spinning,self-assembly,chemical vapor deposition,atomic layer deposition,and polymer conversion.Recent applications of FCFs in various fields are further illustrated in detail,including thermal insulation,air filtration,water treatment,sound absorption,electromagnetic wave absorption,battery separator,catalytic application,among others.Finally,some perspectives on the future directions and opportunities for the preparation and application of FCFs are highlighted.We envision that this review will provide readers with some meaningful guidance on the preparation of FCFs and inspire them to explore more potential applications.

Optimization of Compressed Ceramics Fiber Insulating Layers

Compressed thin layers of ceramic fiber insulation are used as high temperature insulating layers as well as mechanical support for catalyst coated ceramic monoliths in automotive emission control devices. Minimization of energy losses, choice of material and thickness of com- pressed insulating layer are based on knowledge of their thermal physical properties. Currently, consistent meas- urements of materials in a compressed state, as they would be in emission control applications, are absent due to the absence of suitable methods for s,wh tests. A test method was developed for measurement of the thermal conductivity of compressed thin fiber layers. This paper summarizes the results of thermal conductivity and diffu- sivity measurements of 27 compressed fiber alumina -sili- ca -vermiculite materials in the range of 200 -950℃. Thermal physical properties as a function of temperature, density/mechanical pressure, thickness and composition of insulating layers are presented. The whole set of exper- imental data is generalized on 3D surface plots and de- scribed by polynomial functions. The possible heat trans- fer mechanisms governing apparent thermal conductivity of pressed insulation layers are discussed.

Polydimethylsiloxane (PDMS) Composite Membrane Fabricated on the Inner Surface of a Ceramic Hollow Fiber: From Single-Channel to Multi-Channel

The fabrication of a separation layer on the inner surface of a hollow fiber (HF) substrate to form an HF composite membrane offers exciting opportunities for industrial applications, although challenges remain. This work reports on the fabrication of a polydimethylsiloxane (PDMS) composite membrane on the inner surface of a single-channel or multi-channel ceramic HF via a proposed coating/crossflow approach. The nanostructures and transport properties of the PDMS HF composite membranes were optimized by controlling the polymer concentration and coating time. The morphology, surface chemistry, interfacial adhesion, and separation performance of the membranes were characterized by fieldemission scanning electron microscope (FE-SEM), attenuated total reflection Fourier-transform infrared (ATR-FTIR) spectroscopy, the nano-indentation/scratch technique, and pervaporation (PV) recovery of bio-butanol, respectively. The formation mechanism for the deposition of the PDMS layer onto the inner surface of the ceramic HF was studied in detail. The optimized inner surface of the PDMS/ceramic HF composite membranes with a thin and defect-free separation layer exhibited a high flux of ~1800 gm-2h-1 and an excellent separation factor of 35–38 for 1 wt% n-butanol/water mixtures at 60
C. The facile coating/cross-flow methodology proposed here shows great potential for fabricating inner-surface polymer-coated HFs that have broad applications including membranes, adsorbents, composite materials, and more.

Synergistic regulation of temperature resistance and thermal insulation performance of zirconia-based ceramic fibers

ZrO_(2) fiber is a promising high-temperature resistant and heat-insulating fiber material.However,the decrease in mechanical properties caused by grain growth at high temperatures seriously affects its application.How to achieve the synergy of its temperature resistance and the thermal insulation performance is still the focus of the current industry.In this work,we started with doping inequivalent elements and studied the phase composition,temperature resistance,and thermal insulation properties of Y_(2)O_(3)-ZrO_(2) ceramic fibers by adjusting the Y/Zr molar ratio.The results showed that Y_(2)O_(3) could enter the crystal lattice of ZrO_(2) and form a solid solution.With the increase in Y_(2)O_(3) content,the structure of fibers changed from a tetragonal phase to a cubic phase,and the configurational entropy of the system increased.The larger configuration entropy in the sample could produce a robust steric hindrance effect,inhibiting grain growth.After heat treatment at 1300℃,the grain size of Y_(2)Zr_(2)O_(7)(Y5Z5)fibers was only 61.8%that of Y_(0.1)Zr_(0.9)O_(1.95)(Y1Z9)fibers.The smaller grain size made the Y5Z5 fibers still have excellent flexibility and deformation recovery performance after heat treatment at 1300℃and could still return to the original state after 85%compression or folded in half.In addition,due to the larger configurational entropy,the mean free path of phonon scattering was shortened,thereby improving the thermal insulation performance of the fiber.In short,this work achieves the synergistic effect of temperature resistance and thermal insulation properties of zirconia-based fiber materials only through simple inequivalent element doping.

Effects of Ce^(3+) doping on the structure and magnetic properties of Mn-Zn ferrite fibers

Ce3+-doped Mn-Zn ferrite fibers were successfully prepared by the organic gel-thermal decomposition method from metal salts and citric acid. The composition,structure,and magnetic properties of these ferrite fibers were characterized by X-ray diffraction (XRD),scanning electron microscopy (SEM),and vibrating sample magnetometer (VSM). The results show that Mn0.2Zn0.8Fe2-xCexO4 (x = 0-0.04) fibers are featured with an average grain size of 11.6-12.7 nm,with diameters ranging between 1.0 to 3.5 μm and a high ...

Injection of Aqueous Slurry for Making Zirconia Fiber

Zirconia aqueous slurry was prepared with fine zirconia powder. Injection process for making zirconia fiber was demonstrated, including preparation of aqueous slurry, injection of slurry, fiber setting in acetone, and fiber firing. The principle of the process was discussed. The effects of solid loading in the zirconia slurry, addition of dispersant in the slurry, and ball milling time on the rheological properties of the slurry, especially yield stress, were illustrated. The role of acetone as curing agent was discussed. Zirconia poly-crystalline fiber with its density of 6. 05 g · cm^-3 was obtained after sintering at 1 530 ℃ for 5 h. Microstructure of the sintered zirconia fiber was investigated.

Preliminary Study on MgO·Al_2O_3 Spinel Fiber

MgO·Al 2O 3 spinel fibers may be obtained by thermal treatment of pressed specimens composed of Mg-Al-O materials with appropriate oxide-metal ratio at high temperature under controlled atmosphere. Their phase composition and microstructure have been examined.

A NEW METHOD TO DETERMINE THE R-CURVE OF CERAMICS-FRACTURE GRATING METHOD

The etching technique of the single-lined zero-thickness specimen grating is applied to the surface of the SiC fiber toughening Si3N4 ceramic composite specimen. The position of the crack and the crack length during the process of crack extension when the load is applied and gradually increased can be determined by recording the output voltage value of the Wheatstone bridge in which the ceramic specimen with the fracture grating on is located. The crack-growth-resistance(R-curve) of this material is thus obtained.

A novel(Sm_(0.2)Eu_(0.2)Gd_(0.2)Ho_(0.2)Yb_(0.2))CrO_(3)high-entropy ceramic nanofiber as a negative temperature coefficient thermistor

The electrical properties of high-entropy ceramics(HECs)have been extensively studied in recent years due to their unique structural characteristics and fascinating functional properties induced by entropy engineering.Novel high-entropy(Sm_(0.2)Eu_(0.2)Gd_(0.2)Ho_(0.2)Yb_(0.2))CrO_(3)(HE-RECrO_(3))nanofibers were prepared by electro spinning.This work demonstrates that HE-RECrO_(3)nanofibe rs were successfully synthesized at a low temperature(800℃),which is approximately 400℃lower than the temperatures at which chromate ceramics were synthesized via the sol-gel method and the solid-state reaction method.The resistivity of HE-RECrO_(3)nanofibers decreases exponentially with increasing temperature from 25 to600℃.The logarithm of the resistivity is linearly related to the inverse of the temperature,confirming the negative temperature coefficient property of HE-RECrO_(3)nanofibers.The B_(25/50)value of the HERECrO_(3)nanofibers reaches 4072 K.In conclusion,HE-RECrO_(3)nanofibers are expected to be potential candidates for negative-temperature-coefficient(NTC)thermistors.

Tunnel elasticity enhancement effect of 3D submicron ceramics(A_(l)2O_(3),TiO_(2),ZrO_(2)) fiber on polydimethylsiloxane (PDMS)

Some polymers are flexible,foldable,and wearable.Structural-functional composite is fabricated by adding inorganic fillers with functional properties.Up to date,compared with the polymer matrix,the composite prepared by polymer-inorganic fillers has lower flexibility,higher brittleness,and higher modulus of elasticity.In this paper,three-dimensional (3D) net-shaped submicron α-Al_(2)O_(3),orthorhombic ZrO_(2),and rutile TiO_(2) fiber were fabricated by solution blowing spinning on a large scale.On the contrary,the elastic modulus (E) of the composite prepared by this 3D ceramic fiber was greatly reduced,and the flexibility of the composite was higher than that of the polymer matrix.When the strain was 75%,the E of the 3D net-shaped Al_(2)O_(3) fiber-polydimethylsiloxane(PDMS) composite was 20% lower than that of PDMS.When the strain was 78%,the E of the 3D net-shaped TiO_(2) fiber-PDMS and 3D net-shaped ZrO_(2) fiber-PDMS composites decreased by 20% and 25%,respectively.This abnormal effect,namely the tunnel elastic enhancement effect,has great practical significance.In all-solid-state lithium-ion batteries,the composite inhibits lithium dendrite growth and the 3D inorganic network contributes to lithium ion transport.It is possible to promote the industrial production of low-cost and large-scale flexible solid-state lithium-ion batteries and it can enhance the energy storage density of energy storage materials.This novel idea also has bright prospects in flexible electronic materials.

Physiological benefits of ambient far infrared energy within the 4-24 micron range

Far infrared(FIR)radiation(3-100µm)is an electromagnetic spectrum commonly studied for biological effects.This article aims to discuss using Far infrared radiation with sub-division(4-24µm)of this waveband to stimulate tissues and cells and is considered an effective therapeutic modality for specific medical disorders.The IR application as a medical therapy has advanced rapidly in recent years.For example,IR therapy like IR-emitting apparel and materials that can be run solely by body heat(does not need an external power supply)have been developed.New methods for providing FIR radiation to the human body have emerged due to technological advancements.Specialty saunas and lamps that emit pure FIR radiation have become effective,safe,and widely used therapeutic sources.Fibers infused with thermide,FIR emitting ceramic nanomaterials and knitted into fabrics are used as clothes and apparel to produce FIR radiation and benefit from its effects.A deeper understanding of FIR's significant innovations and biological implications could aid in improving therapeutic efficacy or developing new methods that use FIR wavelengths.

Rare earth monosilicates as oxidation resistant interphase for SiCf/SiC CMC:Investigation of SiC_(f)/Yb_(2)SiO_(5)model composites

Model composites consisting of SiC fiber and Yb_(2)SiO_(5)were processed by the spark plasma sintering(SPS)method.The mechanical compatibility and chemical stability between Yb_(2)SiO_(5)and SiC fiber were studied to evaluate the potential application of Yb monosilicate as the interphase of silicon carbide fiber reinforced silicon carbide ceramic matrix composite(SiC_(f)/SiC CMC).Two kinds of interfaces,namely mechanical and chemical bonding interfaces,were achieved by adjusting sintering temperature.SiC_(f)/Yb_(2)SiO_(5)interfaces prepared at 1450 and 1500℃exhibit high interface strength and debond energy,which do not satisfy the crack deflection criteria based on He-Hutchison diagram.Raman spectrum analyzation indicates that the thermal expansion mismatch between Yb_(2)SiO_(5)and SiC contributes to high compressive thermal stress at interface,and leads to high interfacial parameters.Amorphous layer at interface in model composite sintered at 1550℃is related to the diffusion promoted by high temperature and DC electric filed during SPS.It is inspired that the interfacial parameters could be adjusted by introducing Yb_(2)Si_(2)O_(7)-Yb_(2)SiO_(5)interphase with controlled composition to optimize the mechanical fuse mechanism in SiC_(f)/SiC CMC.