THERMAL AND THERMO-ELASTIC-PLASTIC RESPONSE OF CERAMIC-METAL FUNCTIONALLY GRADED MATERIALS—THERMAL SHOCK PROBLEM

The thermal and thermo-elastic-plastic response of newly developed ceramic-metal functionally graded materials under a thermal shock load is studied. The materials are heated at the ceramic surface with a sudden high-intensity heat flux input, and cooled at the metal surface with a flowing liquid nitrogen. Emphasis is placed on two aspects: (1) the influence of the graded composition of the materials on the temperature and stress response; and (2) the optimum design of the graded composition from a unified viewpoint of the heat insulation property and stress relaxation property. Moreover, a comparison between the thermoelastic stress and the thermo-elastic-plastic stress is also made to indicate the plasticity effect.

Transfer matrix method for free and forced vibrations of multi-level functionally graded material stepped beams with different boundary conditions

Functionally graded materials(FGMs)are a novel class of composite materials that have attracted significant attention in the field of engineering due to their unique mechanical properties.This study aims to explore the dynamic behaviors of an FGM stepped beam with different boundary conditions based on an efficient solving method.Under the assumptions of the Euler-Bernoulli beam theory,the governing differential equations of an individual FGM beam are derived with Hamilton’s principle and decoupled via the separation-of-variable approach.Then,the free and forced vibrations of the FGM stepped beam are solved with the transfer matrix method(TMM).Two models,i.e.,a three-level FGM stepped beam and a five-level FGM stepped beam,are considered,and their natural frequencies and mode shapes are presented.To demonstrate the validity of the method in this paper,the simulation results by ABAQUS are also given.On this basis,the detailed parametric analyses on the frequencies and dynamic responses of the three-level FGM stepped beam are carried out.The results show the accuracy and efficiency of the TMM.

Sound Transmission Loss Analysis of a Double Plate-Acoustic Cavity Coupling System with In-Plane Functionally Graded Materials

In this paper, the isogeometric analysis (IGA) is employed to develop an acoustic radiation model for a double plate-acoustic cavity coupling system, with a focus on analyzing the sound transmission loss (STL). The functionally graded (FG) plate exhibits a different material properties in-plane, and the power-law rule is adopted as the governing principle for material mixing. To validate the harmonic response and demonstrate the accuracy and convergence of the isogeometric modeling, ANASYS is utilized to compare with numerical examples. A plane wave serves as the acoustic excitation, and the Rayleigh integral is applied to discretize the radiated plate. The STL results are compared with the literature, confirming the reliability of the coupling system. Finally, the investigation is conducted to study impact of cavity depth and power-law parameter on the STL.

Review of functionally graded materials processed by additive manufacturing

Additive manufacturing(AM)technology makes parts through layer-by-layer deposition,which can regulate the microstructure and properties of different parts of a single part well.It provides a new idea for the preparation of functionally gradient materials(FGM),and has become a research hotspot at present.By referring to and analyzing the recent research achievements in the additive manufacturing tech-nology of FGM,the latest research progress at domestic and abroad from four aspects were summaried:selective laser melting additive man-ufacturing,electron beam additive manufacturing,arc additive manufacturing,path planning,and material texture.Moreover,the existing problems in the research are pointed out,and the future research direction and focus are prospected.

Complete solutions for elastic fields induced by point load vector in functionally graded material model with transverse isotropy

The paper develops and examines the complete solutions for the elastic field induced by the point load vector in a general functionally graded material(FGM)model with transverse isotropy.The FGMs are approximated with n-layered materials.Each of the n-layered materials is homogeneous and transversely isotropic.The complete solutions of the displacement and stress fields are explicitly expressed in the forms of fifteen classical Hankel transform integrals with ten kernel functions.The ten kernel functions are explicitly expressed in the forms of backward transfer matrices and have clear mathematical properties.The singular terms of the complete solutions are analytically isolated and expressed in exact closed forms in terms of elementary harmonic functions.Numerical results show that the computation of the complete solutions can be achieved with high accuracy and efficiency.

Dynamic Characteristics of Functionally Graded Timoshenko Beams by Improved Differential Quadrature Method

This study proposes an effective method to enhance the accuracy of the Differential Quadrature Method(DQM)for calculating the dynamic characteristics of functionally graded beams by improving the form of discrete node distribution.Firstly,based on the first-order shear deformation theory,the governing equation of free vibration of a functionally graded beam is transformed into the eigenvalue problem of ordinary differential equations with respect to beam axial displacement,transverse displacement,and cross-sectional rotation angle by considering the effects of shear deformation and rotational inertia of the beam cross-section.Then,ignoring the shear deformation of the beam section and only considering the effect of the rotational inertia of the section,the governing equation of the beam is transformed into the eigenvalue problem of ordinary differential equations with respect to beam transverse displacement.Based on the differential quadrature method theory,the eigenvalue problem of ordinary differential equations is transformed into the eigenvalue problem of standard generalized algebraic equations.Finally,the first several natural frequencies of the beam can be calculated.The feasibility and accuracy of the improved DQM are verified using the finite element method(FEM)and combined with the results of relevant literature.

Numerical Analysis of Permeability of Functionally Graded Scaffolds

In this work,we numerically study the hydrodynamic permeability of new-generation artificial porous materials used as scaffolds for cell growth in a perfusion bioreactor.We consider two popular solid matrix designs based on triply periodic minimal surfaces,the Schwarz P(primitive)and D(diamond)surfaces,which enable the creation of materials with controlled porosity gradients.The latter property is crucial for regulating the shear stress field in the pores of the scaffold,which makes it possible to control the intensity of cell growth.The permeability of functionally graded materials is studied within the framework of both a microscopic approach based on the Navier-Stokes equation and an averaged description of the liquid filtration through a porous medium based on the equations of the Darcy or Forchheimer models.We calculate the permeability coefficients for both types of solid matrices formed by Schwarz surfaces,study their properties concerning forward and reverse fluid flows,and determine the ranges of Reynolds number for which the description within the Darcy or Forchheimer model is applicable.Finally,we obtain a shear stress field that varies along the sample,demonstrating the ability to tune spatially the rate of tissue growth.

Influence of Inclusion Shape on Thermoelasto-Plastic Optimun Design of Ceramic Metal Functionally Graded Materials

A nonlinear finite element method is applied to observe how inclusion shape influence the thermal response of a ceramic-metal functionally graded material (FGM). The elastic and plastic behaviors of the layers which are two-phase isotropic composites consisting of randomly oriented elastic spheroidal Inclusions and a ductile matrix are predicted by cc mean field method. The prediction results show that inclusion shape has remarkable influence on the overall behavior of the composite. The consequences of the thermal response analysis of the FGM are that the response is dependent on inclusion shape and its composition profile cooperatively and that the plastic behavior of each layer should be taken into account in optimum design of a ceramic-metal FGM.

Optimum Weight Design of Functionally Graded Material Gears

Traditional gear weight optimization methods consider gear tooth number, module, face width or other dimension parameters of gear as design variables. However, due to the complicated form and geometric features peculiar to the gear, there will be large amounts of design parameters in gear design, and the influences of gear parameters changing on gear trains, transmission system and the whole equipment have to be taken into account, which increases the complexity of optimization problem. This paper puts forward to apply functionally graded materials（FGMs） to gears and then conduct the optimization. According to the force situation of gears, the material distribution form of FGM gears is determined. Then based on the performance parameters analysis of FGMs and the practical working demands for gears, a multi-objective optimization model is formed. Finally by using the goal driven optimization（GDO） method, the optimal material distribution is achieved, which makes gear weight and the maximum deformation be minimum and the maximum bending stress do not exceed the allowable stress. As an example, the applying of FGM to automotive transmission gear is conducted to illustrate the optimization design process and the result shows that under the condition of keeping the normal working performance of gear, the method achieves in greatly reducing the gear weight. This research proposes a FGM gears design method that is able to largely reduce the weight of gears by optimizing the microscopic material parameters instead of changing the macroscopic dimension parameters of gears, which reduces the complexity of gear weight optimization problem.

The nonlocal solution of two parallel cracks in functionally graded materials subjected to harmonic anti-plane shear waves

In this paper, the dynamic interaction of two parallel cracks in functionally graded materials （FGMs） is investigated by means of the non-local theory. To make the analysis tractable, the shear modulus and the material density are assumed to vary exponentially with the coordinate vertical to the crack. To reduce mathematical difficulties, a one-dimensional non-local kernel is used instead of a twodimensional one for the dynamic problem to obtain stress fields near the crack tips. By use of the Fourier transform, the problem can be solved with the help of two pairs of dual integral equations, in which the unknown variables are the jumps of displacements across the crack surfaces. To solve the dual integral equations, the jumps of displacements across the crack surfaces are expanded in a series of Jacobi polynomials. Unlike the classical elasticity solutions, it is found that no stress singularity is present at the crack tips. The non-local elastic solutions yield a finite hoop stress at the crack tips. The present result provides theoretical references helpful for evaluating relevant strength and preventing material failure of FGMs with initial cracks. The magnitude of the finite stress field depends on relevant parameters, such as the crack length, the distance between two parallel cracks, the parameter describing the FGMs, the frequency of the incident waves and the lattice parameter of materials.

Free vibration of functionally graded material beams with surface-bonded piezoelectric layers in thermal environment

Free vibration of statically thermal postbuckled functionally graded material （FGM） beams with surface-bonded piezoelectric layers subject to both temperature rise and voltage is studied. By accurately considering the axial extension and based on the Euler-Bernoulli beam theory, geometrically nonlinear dynamic governing equations for FGM beams with surface-bonded piezoelectric layers subject to thermo-electro- mechanical loadings are formulated. It is assumed that the material properties of the middle FGM layer vary continuously as a power law function of the thickness coordinate, and the piezoelectric layers are isotropic and homogenous. By assuming that the amplitude of the beam vibration is small and its response is harmonic, the above mentioned non-linear partial differential equations are reduced to two sets of coupled ordinary differential equations. One is for the postbuckling, and the other is for the linear vibration of the beam superimposed upon the postbuckled configuration. Using a shooting method to solve the two sets of ordinary differential equations with fixed-fixed boundary conditions numerically, the response of postbuckling and free vibration in the vicinity of the postbuckled configuration of the beam with fixed-fixed ends and subject to transversely nonuniform heating and uniform electric field is obtained. Thermo-electric postbuckling equilibrium paths and characteristic curves of the first three natural frequencies versus the temperature, the electricity, and the material gradient parameters are plotted. It is found that the three lowest frequencies of the prebuckled beam decrease with the increase of the temperature, but those of a buckled beam increase monotonically with the temperature rise. The results also show that the tensional force produced in the piezoelectric layers by the voltage can efficiently increase the critical buckling temperature and the natural frequency.

SCATTERING OF HARMONIC ANTI-PLANE SHEAR STRESS WAVES BY A CRACK IN FUNCTIONALLY GRADED PIEZOELECTRIC/PIEZOMAGNETIC MATERIALS

In this paper, the dynamic behavior of a permeable crack in functionally graded piezoelectric/piezomagnetic materials is investigated. To make the analysis tractable, it is assumed that the material properties vary exponentially with the coordinate parallel to the crack. By using the Fourier transform, the problem can be solved with the help of a pair of dual integral equations in which the unknown is the jump of displacements across the crack surfaces. These equations are solved to obtain the relations between the electric filed, the magnetic flux field and the dynamic stress field near the crack tips using the Schmidt method. Numerical examples are provided to show the effect of the functionally graded parameter and the circular frequency of the incident waves upon the stress, the electric displacement and the magnetic flux intensity factors of the crack.

Free vibration analysis of functionally graded material beams based on Levinson beam theory

Free vibration response of functionally graded material （FGM） beams is studied based on the Levinson beam theory （LBT）. Equations of motion of an FGM beam are derived by directly integrating the stress-form equations of elasticity along the beam depth with the inertial resultant forces related to the included coupling and higherorder shear strain. Assuming harmonic response, governing equations of the free vibration of the FGM beam are reduced to a standard system of second-order ordinary differential equations associated with boundary conditions in terms of shape functions related to axial and transverse displacements and the rotational angle. By a shooting method to solve the two-point boundary value problem of the three coupled ordinary differential equations, free vibration response of thick FGM beams is obtained numerically. Particularly, for a beam with simply supported edges, the natural frequency of an FGM Levinson beam is analytically derived in terms of the natural frequency of a corresponding homogenous Euler-Bernoulli beam. As the material properties are assumed to vary through the depth according to the power-law functions, the numerical results of frequencies are presented to examine the effects of the material gradient parameter, the length-to-depth ratio, and the boundary conditions on the vibration response.

Thermo-magnetic analysis of thick-walled spherical pressure vessels made of functionally graded materials

This study presents an analytical solution of thermal and mechanical displacements, strains, and stresses for a thick-walled rotating spherical pressure vessel made of functionally graded materials (FGMs). The pressure vessel is subject to axisymmetric mechanical and thermal loadings within a uniform magnetic field. The material properties of the FGM are considered as the power-law distribution along the thickness. Navier’s equation, which is a second-order ordinary differential equation, is derived from the mechanical equilibrium equation with the consideration of the thermal stresses and the Lorentz force resulting from the magnetic field. The distributions of the displacement, strains, and stresses are determined by the exact solution to Navier’s equation. Numerical results clarify the influence of the thermal loading, magnetic field, non-homogeneity constant, internal pressure, and angular velocity on the magneto-thermo-elastic response of the functionally graded spherical vessel. It is observed that these parameters have remarkable effects on the distributions of radial displacement, radial and circumferential strains, and radial and circumferential stresses.

Pure bending of simply supported circular plate of transversely isotropic functionally graded material

This paper considers the pure bending problem of simply supported transversely isotropic circular plates with elastic compliance coefficients being arbitrary functions of the thickness coordinate. First, the partial differential equation, which is satisfied by the stress functions for the axisymmetric deformation problem is derived. Then, stress functions are obtained by proper manipulation. The analytical expressions of axial force, bending moment and displacements are then deduced through integration. And then, stress functions are employed to solve problems of transversely isotropic functionally graded circular plate, with the integral constants completely determined from boundary conditions. An elasticity solution for pure bending problem, which coincides with the available solution when degenerated into the elasticity solutions for homogenous circular plate, is thus obtained. A numerical example is finally presented to show the effect of material inhomogeneity on the elastic field in a simply supported circular plate of transversely isotropic functionally graded material (FGM).

3D thermally induced analysis of annular plates of functionally graded materials

Within the framework of three-dimensional elasticity theory,this paper investigates the thermal response of functionally graded annular plates in which the material can be transversely isotropic and vary along the thickness direction in an arbitrary manner.The generalized Mian and Spencer method is utilized to obtain the analytical solutions of annular plates under a through-thickness steady temperature field.The present analytical solutions are validated through comparisons against those available in open literature.A parametric study is conducted to examine the effects of gradient distribution,different temperature fields,different diameter ratio and boundary conditions on the deformation and stress fields of the plate.The results show that these factors can have obvious effects on the thermo-elastic behavior of functionally gradient materials(FGM)annular plates.

Transient thermal response of functionally graded piezoelectric laminates with an infinite row of parallel cracks normal to the bimaterial interface

In this paper,the problem of a functionally graded piezoelectric material strip(FGPM strip)containing an infinite row of parallel cracks perpendicular to the interface between the FGPM strip and a homogeneous layer is analyzed under transient thermal loading condition.The crack faces are supposed to be completely insulated.Material properties are assumed to be exponentially dependent on the distance from the interface.Using the Fourier transforms,the electro-thermoelastic problem is reduced to a singular integral equation,which is solved numerically.The stress intensity factors are computed and presented as a function of the normalized time,the nonhomogeneous and geometric parameters.

Large deformation analysis of a cantilever beam made of axially functionally graded material by homotopy analysis method

Large deformation of a cantilever axially functionally graded (AFG) beam subject to a tip load is analytically studied using the homotopy analysis method (HAM). It is assumed that its Young’s modulus varies along the longitudinal direction according to a power law. Taking the solution of the corresponding homogeneous beam as the initial guess and obtaining a convergence region by adjusting an auxiliary parameter, the analytical expressions for large deformation of the AFG beam are provided. Results obtained by the HAM are compared with those obtained by the finite element method and those in the previous works to verify its validity. Good agreement is observed. A detailed parametric study is carried out. The results show that the axial material variation can greatly change the deformed configuration, which provides an approach to control and manage the deformation of beams. By tailoring the axial material distribution, a desired deformed configuration can be obtained for a specific load. The analytical solution presented herein can be a helpful tool for this procedure.

Development of Mathematical Model on Preparation of Functionally Graded Material by Co-sedimentation

From the process of sedimentation the mathematical relationships among deposition Volume and powder properties as well as sedimentation parameters were deduced. Based on the formula a mathematical model was set up and simulated through the computer. At last the validity of mathematical model was supported by the representative experiment on Ti-Mo system FGM prepared by co-sedimentation.

Interface microstructure and mechanical properties of selective laser melted multilayer functionally graded materials

Functionally graded material(FGM)can tailor properties of components such as wear resistance,corrosion resistance,and functionality to enhance the overall performance.The selective laser melting(SLM)additive manufacturing highlights the capability in manufacturing FGMs with a high geometrical complexity and manufacture flexibility.In this work,the 316L/CuSn10/18Ni300/CoCr four-type materials FGMs were fabricated using SLM.The microstructure and properties of the FGMs were investigated to reveal the effects of SLM processing parameters on the defects.A large number of microcracks were found at the 316L/CuSn10 interface,which initiated from the fusion boundary of 316L region and extended along the building direction.The elastic modulus and nano-hardness in the 18Ni300/CoCr fusion zone decreased significantly,less than those in the 18Ni300 region or the CoCr region.The iron and copper elements were well diffused in the 316L/CuSn10 fusion zone,while elements in the CuSn10/18Ni300 and the 18Ni300/CoCr fusion zones showed significantly gradient transitions.Compared with other regions,the width of the CuSn10/18Ni300 interface and the CuSn10 region expand significantly.The mechanisms of materials fusion and crack generation at the 316L/CuSn10 interface were discussed.In addition,FGM structures without macro-crack were built by only altering the deposition subsequence of 316L and CuSn10,which provides a guide for the additive manufacturing of FGM structures.