High Efficiency Axial Deep Creep-Feed Grinding Machining Technology of Engineering Ceramics Materials

Axial deep creep-feed grinding machining technology is a high efficiency process method of engineering ceramics materials, which is an original method to process the cylindrical ceramics materials or hole along its axis. The analysis of axial force and edge fracture proved the cutting thickness and feed rate could be more than 5-10 mm and 200 mm/min respectively in once process, and realized high efficiency, low-cost process of engineering ceramics materials. Compared with high speed-deep grinding machining, this method is also a high efficiency machining technology of engineering ceramics materials as well as with low cost. In addition, removal mechanism analyses showed that both median/radial cracks and lateral cracks appeared in the part to be removed, and the processed part is seldom destroyed, only by adjusting the axial force to control the length of transverse cracks.

Research Progress of High Entropy Ceramic Materials

High-entropy materials(HEMs)have better mechanical,thermal,and electrical properties than traditional materials due to their special"high entropy effect".They can also adjust the performance of high entropy ceramics by adjusting the proportion of raw materials,and have broad application prospects in many fields.This article provides a review of the high entropy effect,preparation methods,and main applications of high entropy ceramic materials,especially exploring relevant research on high entropy perovskite ceramics.It is expected to provide reference for the promotion of scientific research and the development of further large-scale applications of high-entropy ceramic materials.

Synthesis of steel slag ceramics: chemical composition and crystalline phases of raw materials

Two types of porcelain tiles with steel slag as the main raw material （steel slag ceramics） were synthesized based on the CaO-A1203-SiO2 and CaO--MgO-SiO2 systems, and their bending strengths up to 53.47 MPa and 99.84 MPa, respectively, were obtained. The presence of anorthite, a-quartz, magnetite, and pyroxene crystals （augite and diopside） in the steel slag ceramics were very different from the composition of traditional ceramics. X-ray diffraction （XRD） and electron probe X-ray microanalysis （EPMA） results illustrated that the addition of steel slag reduced the temperature of extensive liquid generation and further decreased the firing temperature. The considerable contents of glass-modifying oxide liquids with rather low viscosities at high temperature in the steel slag ceramic adobes promoted element diffusion and crystallization. The results of this study demonstrated a new approach for extensive and effective recycling of steel slag.

Strengthening Mullite Ceramic Materials by Gas Infiltration

In order to improve the high-temperature performance of mullite ceramic materials,mullite ceramic bodies were placed in closed containers with AlF_(3)·3H_(2)O powder and kept at 1 600 ℃ for 6 h.AlF_(3)·3H_(2)O reacts with O_(2) to produce gaseous compounds AlOF and F,which penetrate into the bodies,promote Al2O3 and SiO_(2) to form mullite whiskers,and strengthen the mullite ceramic materials.The results show that the mullite ceramics have enhanced hot strength,increased bulk density and declined apparent porosity by adding a certain amount of AlF_(3)·3H_(2)O in a closed container.When the addition of AlF_(3)·3H_(2)O is 6%,the bulk density of the ceramic material reaches the maximum and the apparent porosity is the lowest;and when the addition of AlF_(3)·3H_(2)O is 8%,the hot strength of the material is the highest.

Development and Application of Modern Building Ceramic Materials

With the increasing demand for sustainable building design,modern building ceramic materials are one of the key factors driving innovation and development in the field of architecture,thanks to their excellent performance and environmentally friendly properties.The aim of this study is to provide an insight into the development and application of building ceramic materials in modern architecture,and to assess the contribution of material innovation to architectural design and sustainability goals by synthesising and analysing recent technological advances and case studies in this field.This study adopts a systematic literature review approach to screen and analyse a large number of academic articles and practical project reports on material innovation in building ceramics.Comparative analyses of different material properties,advances in production processes and the effects of their application in real building projects reveal the potential of building ceramic materials to improve the energy efficiency,extend the service life and enhance the aesthetic design of buildings.The findings show that the environmental and energy issues facing traditional building materials,such as improved thermal efficiency and a reduction in the overall carbon footprint of buildings,can be effectively addressed through the use of new building ceramic materials and technologies.In addition,the innovative use of architectural ceramics provides architects with more design flexibility,enabling them to create architectural works that are both aesthetically pleasing and functional.In the concluding section,the paper highlights the importance of continuing to explore technological innovations in building ceramic materials and how these innovations can contribute to a more sustainable and environmentally friendly building industry.Future research should further explore new areas of application for ceramic materials and how interdisciplinary collaboration can accelerate the practical application of these material technologies.

Utilisation of Indigenous Ceramic Raw Materials for the Production of Water Closet

The fact is that Nigeria ceramic raw materials are underutilized as a result of inadequate information on the materials which limits the local production of water closet. The emphasis of this research was on the suitability of the physio-chemical properties of the abundant locally sourced ceramic raw materials from South-west Nigeria. The selected locally sourced raw materials included: kaolin, feldspar, silica and ball clay. The Physical properties carried out on the specimens produced include chemical analysis, shrinkage, porosity, bulk density, modulus of rupture, plasticity and viscosity. The physical property tests were done in accordance with (ASTM C). Standard and the chemical composition were identified by AAS spectrometer. However, the ratio of kaolin, feldspar, quartz and ball clay was varied in five major formulation represented as A, B, C, D and E. The clay, kaolin, quartz and feldspar used in this study were found to belong to alumina-silicate group suitable for the production of standard water closet. The samples’ properties met the required standards;hence, the materials were found suitable for production of water closet of acceptable standards. Composition A specimen gives the most suitable proportions for the production of water closet at 40% of kaolin, 25% of feldspar, 10% of quartz and 25% of ball clay respectively.

Thermodynamic analysis and formula optimization of steel slag-based ceramic materials by FACTsage software

Using steel slag as a main raw material of ceramics is considered as a high value-added way. However, the relationship among the initial composition, ceramic microstructure, and macroscopic properties requires further study. In this paper, a series of ceramics with different slag ratios （0-70wt%） were designed, and the software FACTsage was introduced to simulate the formation of crystalline phases. The simulation results indicate that mullite is generated but drastically reduced at the slag ratios of 0-25wt%, and anorthite is the dominant crystalline phase in the slag content of 25wt%-45wt%. When the slag ratio is above 45wt%, pyroxene is generated more than anorthite. This is because increasing magnesium can promote the formation of pyroxene. Then, the formula with a slag content of 40wt% was selected and optimized. X-ray diffraction results were good consistent with the simulation results. Finally, the water absorption and bending strength of optimized samples were measured.

Dielectric properties of spark plasma sintered AlN/SiC composite ceramics

In this study, we have investigated how the dielectric loss tangent and permittivity of AlN ceramics are affected by factors such as powder mixing methods, milling time, sintering temperature, and the addition of a second conductive phase. All ceramic samples were pre-pared by spark plasma sintering （SPS） under a pressure of 30 MPa. AlN composite ceramics sintered with 30wt%-40wt%SiC at 1600℃ for 5 min exhibited the best dielectric loss tangent, which is greater than 0.3. In addition to AlN and β-SiC, the samples also contained 2H-SiC and Fe5Si3, as detected by X-ray difraction （XRD）. The relative densities of the sintered ceramics were higher than 93%. Experimental results indicate that nano-SiC has a strong capability of absorbing electromagnetic waves. The dielectric constant and dielectric loss of AlN-SiC ce-ramics with the same content of SiC decreased as the frequency of electromagnetic waves increased from 1 kHz to 1 MHz.

Synthesis and measurement of structural and magnetic properties of K-doped LaCoO_3 perovskite materials

Polycrystalline La1-xKxCoO3 （0≤ x ≤ 0.2） rare earth cobaltates have been synthesized by a solution combustion method using glycine as a fuel. The synthesized ceramic materials were characterized by powder X-ray diffraction （XRD）, scanning electron microscopy （SEM）, Fourier transform infrared spectroscopy （FTIR）, and magnetic measurements and studied for physical properties, such as photoeatalytic activity. FTIR measurements in conjunction with XRD showed that phases beyond 10% K doping are accompanied by small amounts of impurities. Chemical titrations show the presence of Co^4＋ and account for the Co^3＋-Co^4＋ mixed-valency of the system. The parent LaCoO3 shows spin-glass transition at low temperatures, whereas doped samples show transition from spin-glass behavior to paramagnetic ordering on progressive doping of K. ＂Mixed-conductor＂ nature of these ceramics positions them as viable candidates for solid oxide fuel cell （SOFC） applications.

Effects of Sr^(2+) substitution on the structural, dielectric, and piezoelectric properties of PZT-PMN ceramics

This study described the structural, dielectric, and piezoelectric behavior of Pb1-xSrx[（Zr0.52Ti0.48）0.95（Mn1/3Nb2/3）0.05]O3 ceramics （PSZT-PMN, x=0, 0.025, 0.050, and 0.075）, prepared by a semi-wet route. X-ray diffraction, dielectric, and piezoelectric investigations were carried out to analyze the crystal structure. The relative dielectric constant and dielectric loss were both calculated as the functions of temperature. The room-temperature dielectric constant reaches a maximum for a Sr2＋-modified PZT-PMN ceramic with an x value of 0.050, which corresponds to the morphotropic phase boundary （MPB）. Raman spectroscopy studies also confirm the existence of this MPB for x=0.050. The piezoelectric strain coefficients （d33） value shows a maximum response for this composition. In addition, the phase transition temperature decreases significantly when the Sr2＋concentration increases in the PZT-PMN ceramics.

Preparation of CePO_4-coated zirconia ceramics and their mechanical behavior

Tetragonal ZrO2-3 mol% Y2O3 （3Y-TZP） coated with CePO4 was synthesized by a co-precipitation method and the effects of CePO4 content and sintering temperature on its mechanical properties were investigated. The microstructure and phase composition of the products were characterized using scanning and transmission electron microscopy as well as X-ray diffraction, respectively. The machinability index of CePO4-coated zirconia was calculated to be 1.05 when the CePO4 content is 25 wt.%. The sample hardness, bending strength and fracture toughness are 7.08 GPa, 457.85 MPa and 9.75 MPa m1/2, respectively, when the sintering temperature is 1400°C. The results show that as-prepared CePO4-coated 3Y-TZP ceramics are highly suitable biomaterials for dental applications and are expected to be used in a com-puter-aided design and computer-aided manufacturing （CAD/CAM） system to make dental crowns or bridge prostheses in a one-step sinter-ing process.

Preparation and characterization of ceramic materials with low thermal conductivity and high strength using high-calcium fly ash

High calcium-fly ash(HCFA)collected from the Mae Moh electricity generating plant in Thailand was utilized as a raw material for ceramic production.The main compositions of HCFA characterized by X-ray fluorescence mainly consisted of 28.55wt%SiO_(2),16.06wt%Al_(2)O_(3),23.40wt%CaO,and 17.03wt%Fe_(2)O_(3).Due to high proportion of calcareous and ferruginous contents,HCFA was used for replacing the potash feldspar in amounts of 10wt%-40wt%.The influence of substituting high-calcium fly ash(0-40wt%)and sintering temperatures(1000-1200℃)on physical,mechanical,and thermal properties of ceramic-based materials was investigated.The results showed that the in-corporation of HCFA in appropriate amounts could enhance the densification and the strength as well as reduce the thermal conductivity of ceramic samples.High proportion of calcareous and ferruginous constituents in fly ash promoted the vitrification behavior of ceramic samples.As a result,the densification was enhanced by liquid phase formation at optimum fly ash content and sintering temperature.In addition,these components also facilitated a more abundant mullite formation and consequently improved flexural strength of the ceramic samples.The op-timum ceramic properties were achieved with adding fly ash content between 10wt%-30wt%sintered at 1150-1200℃.At 1200℃,the max-imum flexural strength of ceramic-FA samples with adding fly ash 10wt%-30wt%(PSW-FA(10)-(30))was obtained in the range of 92.25-94.71 MPa when the water absorption reached almost zero(0.03%).In terms of thermal insulation materials,the increase in fly ash addi-tion had a positively effect on the thermal conductivity,due to the higher levels of porosity created by gas evolving from the inorganic decom-position reactions inside the ceramic-FA samples.The addition of 20wt%-40wt%high-calcium fly ash in ceramic samples sintered at 1150℃reduced the thermal conductivity to 14.78%-49.25%,while maintaining acceptable flexural strength values(~45.67-87.62 MPa).Based on these promising mechanical and thermal characteristics,it is feasible to utilize this high-calcium fly ash as an alternative raw material in clay compositions for manufacturing of ceramic tiles.

Effects of Rare Earth Elements on Wear Resistance of Ceramic Tool Materials

Through the addition of Y, Sm and Ce in Al2O3/(W, Ti)C ceramic matrix, it was found that the amount and kind of the added rare earth elements have some different influences on the mechanical properties and wear resistance of the composite. Under the present experimental conditions, the flank wear curves of the selected ceramic tool materials when machining the hardened tool steel obeyed the wear law well. But wear resistance of different ceramic materials varied with each other. Wear resistance of rare earth ceramic tool materials was higher than that of the corresponding materials without rare earth. Wear modes of the developed Al2O3/(W, Ti)C series rare earth ceramic tool materials were mainly flank wear and accompanied with slight crater wear.

Corrosion Resistance of Ceramic Materials in Metallic Neodymium and NdF_3-LiF-Nd_2O_3 System

Corrosion resistant properties of Si3N4-SiC and TiB2 at high temperature were studied. The experiments were carried out in metallic neodymium and NdF3-LiF-Nd2O3 system, respectively. Corrosion temperature was 1100 ℃ and the holding time of corrosion experiments was 24 h. Corrosion products were analyzed by XRD and SEM, and corrosion behavior and corrosion mechanism of the experiments were studied. The results showed that Si3N4-SiC was corroded seriously in the above-mentioned two systems. A few of compounds were found on the surface of Si3N4-SiC, and surface structure of the Si3N4-SiC samples was loosened. The corrosion resistance of TiB2 was better than that of Si3N4-SiC. Oxidation resistance of TiB2 at high temperature should be enhanced.

Tribological Properties of Self-lubricating Laminated Ceramic Materials

In order to improve the tribological properties of ceramic composites, Al2O3/TiC-Al2O3/ TiC/CaF2 self-lubricating laminated ceramic composites were prepared by vacuum hot pressing sintering. Experiments were conducted to get mechanical properties and the friction and wear properties were also measured with friction and wear tester. The worn surfaces were observed by scanning electron microscope （SEM） and energy dispersion spectrum （EDS）. The wear resistance properties and the self-lubricating effect of ceramic composites were analyzed. Results show that the Al2O3/TiC-Al2O3/TiC/CaF2 self-lubricating laminated ceramic composites layers are well-defined with a higher bonding strength and the mechanical performances are uniform enough to overcome the anisotropy of weak laminated ceramic composites. In addition, the fracture toughness of Al2O3/TiC layers is also improved. Its friction coefficient and wear rates decrease with the increase of rotation speed and load. Al2O3/TiC-Al2O3/TiC/CaF2 self-lubricating laminated ceramic composites have good wear resistance because of the tribofilm formed by the CaF2 solid lubricants. The wear mechanisms of Al2O3/TiC/ CaF2 layers are abrasive wear and Al2O3/TiC layers are adhesive wear.

Composition,Processing Technology and Property of Ceramic Die Materials Containing Rare Earth Additives

Development and application of new ceramic die materials is one of the important topics in the field of die research. The composition, processing technology, mechanical property and engineering performance of the ceramic materials such as cermet, ZTA, TZP, TZP/Al2O3, TZP/TiC/Al2O3, PSZ and Sialon, etc., with rare earth yttrium, lanthanum and cerium, and so on working as additives, were investigated and analyzed in the present study. Problems existed in the research and application of rare earth ceramic die materials were discussed. Rare earth additives can effectively improve the mechanical property and engineering performance of ceramic die materials. Thus, it will have further perspectives of wider application. More attention should be paid in the future to the toughening and strengthening of the ceramic die materials, the adding forms and kinds of rare earth elements and acting mechanisms of rare earth additives in ceramic die materials.

STUDY ON THE STRUCTURE AND PROPERTIES OF SEMICONDUCTOR CERAMIC COOLING MATERIALS

In this paper, thermoelectric polycrystal ceramic materials were prepared by a new ceramic technology. The p-type 72% Sb2Te3+ 25%Bi2Te3 + 3%Sb2Se3 doped with Te and 90%Bi2Te3 + 5%Sb2Te3 + 5%Sb2Se3 doped with SbI3 or AgI samples were studied. The new ceramic cooling materials have an inhomo-geneous structure, higher mechanical strength and the thermoelectric properties. With the help of phase diagrams, Differantial Thermal Analysis, X-Ray diffractograms, the observation of high temperature microscope and the relation between technology conditions and thermoelectric properties were obtained in optimum technology conditions. Measurements of properties show that the sintering temperature and time have an effect on the thermoelectric properties of the samples. Scan electronic microscope shows that the polycrystal ceramic materical has an obvious layered structure. Electrical probe microscope analysis indicates that the mol contents of Bi, Te,Sb and Se which compose samples are re- spectively comsistent with original compositions. The distribution of these elements in the samples is well uniform. Doping materials has been studied including doping variety and doping concentration. The figure of merit of n-type doped SbI3 is 2.9 × 10-3 1/k. The figure of merit of p-type doped Te is 3. 1 ×10-3 1/ K.

Surface Modification of Ceramic Materials Using Excimer Laser

Changes of surface morphology following XeCI excimer laser irradiation were investigated for three engineering ceramic materials (Al2O3, Al2O3-SiC nanocomposite and Si3N4). Al2O3 and AI2O3-SiC nanocomposite samples exhibit a smooth rapid melt layer on the surface, and the formation of the metastabfe γ-Al2Oa was observed. A silicon-rich layer on the surface was formed after laser irradiation of Si3N4. The toughness K1c of the materials was measured by the indentation fracture method. After laser irradiation, the toughness of Al2O3, Al2O3-SiC nanocomposite and Si3N4 was improved to various degrees: Al2O3-SiC nanocomposite, 60% (max.); AI203, 40% (max.); Si3N4, 12% (max.).

NONLOCAL THEORY STUDY ON FRACTURE TOUGHNESS OF CERAMIC MATERIALS

The theoretical calculation formulas for the plane strain fracture toughness of mode Ⅰand Ⅱcracks of ceramic materials are deduced in this paper by using the nonlocal elasticity theory and maximum tensile stress criterion The deduced formulas, which are independent of crack geometry,bear a relation to material parameters.It is shown through experiment that the theoretical value of fracture toughness is the lower limit of testing value. The theoretical calculation formulas for fracture toughness relate the macro-mechanical performance of materials with the micro-structural parameters and,therefore, are beneficial to fully understanding the physical mechanism of material rupture.