The flow of liquids in open channels has been studied since ancient Rome. However, the vast majority of published reports on flow in open channels are focused on the transport of drinking water and sewage disposal. Th...The flow of liquids in open channels has been studied since ancient Rome. However, the vast majority of published reports on flow in open channels are focused on the transport of drinking water and sewage disposal. The literature on the transport of molten metals in open channels is quite scarce. In this work, the uniform flow of pig iron and molten aluminum in rectangular open channels is studied. Specific energy curves are constructed and critical heights are analytically determined. The transition from subcritical to supercritical flow is analyzed as a function of the angle of inclination of the channel and the roughness of its walls. Manning’s equation is applied to the pig iron flow using data reported in the literature for molten aluminum. The need to correct the roughness coefficient for pig iron is observed in order to obtain results consistent with those previously reported.展开更多
In the metallurgical industries, it is very important to characterize the flow of molten metals in open channels given that they are transported through these devices to different plant sections. Howeve...In the metallurgical industries, it is very important to characterize the flow of molten metals in open channels given that they are transported through these devices to different plant sections. However, unlike the flow of water which has been studied since ancient times, the flow of molten metals in open channels has received little attention. The unsteady non-uniform flow of blast furnace molten pig iron in a rectangular open channel is analyzed in this work by numerical solution of the Saint-Venant equations. The influence of mesh size on the convergence of molten metal height is studied to determine the proper mesh and time step sizes. A sinusoidal inflow pulse is imposed at the entrance of the channel in order to analyze the propagation of the resulting wave. The influence of the angle of inclination of the channel and the roughness coefficient of the walls on the amplitude and the dynamic behavior of the height of the molten metal are analyzed. Phase portraits of the channel state variables are constructed and interpreted. Numerical simulations show that as the angle of inclination of the channel increases, the amplitude of the formed wave decreases. From 10 degrees onwards, the peak of the wave descends even below the initial height. On the other hand, the roughness coefficient affects the molten pig iron height profiles in an inverse way than the angle of inclination. The amplitude of the formed wave increases as the roughness coefficient increases.展开更多
文摘The flow of liquids in open channels has been studied since ancient Rome. However, the vast majority of published reports on flow in open channels are focused on the transport of drinking water and sewage disposal. The literature on the transport of molten metals in open channels is quite scarce. In this work, the uniform flow of pig iron and molten aluminum in rectangular open channels is studied. Specific energy curves are constructed and critical heights are analytically determined. The transition from subcritical to supercritical flow is analyzed as a function of the angle of inclination of the channel and the roughness of its walls. Manning’s equation is applied to the pig iron flow using data reported in the literature for molten aluminum. The need to correct the roughness coefficient for pig iron is observed in order to obtain results consistent with those previously reported.
文摘In the metallurgical industries, it is very important to characterize the flow of molten metals in open channels given that they are transported through these devices to different plant sections. However, unlike the flow of water which has been studied since ancient times, the flow of molten metals in open channels has received little attention. The unsteady non-uniform flow of blast furnace molten pig iron in a rectangular open channel is analyzed in this work by numerical solution of the Saint-Venant equations. The influence of mesh size on the convergence of molten metal height is studied to determine the proper mesh and time step sizes. A sinusoidal inflow pulse is imposed at the entrance of the channel in order to analyze the propagation of the resulting wave. The influence of the angle of inclination of the channel and the roughness coefficient of the walls on the amplitude and the dynamic behavior of the height of the molten metal are analyzed. Phase portraits of the channel state variables are constructed and interpreted. Numerical simulations show that as the angle of inclination of the channel increases, the amplitude of the formed wave decreases. From 10 degrees onwards, the peak of the wave descends even below the initial height. On the other hand, the roughness coefficient affects the molten pig iron height profiles in an inverse way than the angle of inclination. The amplitude of the formed wave increases as the roughness coefficient increases.
