The chemical,physical,thermal and texture properties of iron ores from different regions of Odisha and Chhattisgarh regions,India,have been investigated to understand the compositional variations of Fe,Al2O3,SiO2,S an...The chemical,physical,thermal and texture properties of iron ores from different regions of Odisha and Chhattisgarh regions,India,have been investigated to understand the compositional variations of Fe,Al2O3,SiO2,S and P.They were analyzed for its susceptibility to meet the industrial requirements,for various iron manufacture techniques.Chemical analysis indicated that the majority of the iron ores is rich in hematite(>90wt%),poor in gangue(<4.09wt%SiO2and<3.8wt%Al2O3)and deleterious elements(P<0.065wt%and S<0.016wt%)in all these iron ores found to be low.XRD peaks reviled that the gangue is in the form of kaolinite and quartz,and same was observed in Fourier transform infrared(FTIR)spectroscopy in the range of914to1034cm–1.The iron ores were found to have excellent physical properties exemplify with tumbler index(82wt%–91wt%),abrasion index(1.27wt%–4.87wt%)and shatter index(0.87wt%–1.64wt%).FTIR and thermal analysis were performed to assimilate the analysis interpolations.It was found that these iron ores exhibit three endothermic reactions,which are dehydration below447K with mass loss of0.13wt%to1.7wt%,dehydroxylation at525–609K with mass loss of1.09wt%–4.49wt%and decomposition of aluminosilicates at597–850K with mass loss of0.13wt%–1.15wt%.From this study,we can conclude that due to its excellent physico-chemical characteristics,these iron ores are suitable for BF and DRI operations.展开更多
In order to study the sintering characteristics of Ca-rich iron ore,chemical analysis,laser diffraction,scanning electron microscopy,XRD-Rietveld method,and micro-sintering were used to analyze the mineralogical prope...In order to study the sintering characteristics of Ca-rich iron ore,chemical analysis,laser diffraction,scanning electron microscopy,XRD-Rietveld method,and micro-sintering were used to analyze the mineralogical properties and sintering pot tests were used to study the sintering behavior.In addition,a grey correlation mathematical model was used to calculate and compare the comprehensive sintering performance under different calcium-rich iron ore contents.The results demonstrate that the Ca-rich iron ore has coarse grain size and strong self-fusing characteristics with Ca element in the form of calcite(CaCO_(3)) and the liquid phase produced by the self-fusing of the calcium-rich iron ore is well crystallized.Its application with a 20wt%content in sintering improves sinter productivity,reduces fuel consumption,enhances reduction index,and improves gas permeability in blast furnace by 0.45 t/(m^(2)·h),6.11 kg/t,6.17%,and 65.39 kPa·℃,respectively.The Ca-rich iron ore sintering can improve the calorific value of sintering flue gas compared with magnetite sintering,which is conducive to recovering heat for secondary use.As the content of the Ca-rich iron ore increases,sinter agglomeration shifts from localized liquid-phase bonding to a combination of localized liquid-phase bonding and iron oxide crystal connection.Based on an examination of the greater weight value of productivity with grey correlation analysis,the Ca-rich iron ore is beneficial for the comprehensive index of sintering in the range of 0-20wt%content.Therefore,it may be used in sintering with magnetite concentrates as the major ore species.展开更多
The external calibration in conjunction with internal standardization（ECIS） coupled with laser-induced breakdown spectroscopic（LIBS） technique was proposed to perform the quantitative analysis of Fe content in iro...The external calibration in conjunction with internal standardization（ECIS） coupled with laser-induced breakdown spectroscopic（LIBS） technique was proposed to perform the quantitative analysis of Fe content in iron ore The plasma temperature and the electron number density were calculated to prove that the plasma was under local thermodynamic equilibrium（LTE） conditions and to ensure that the integral intensities of Fe I lines were reasonable. In addition, the result of the quantitative analysis shows a content of （20.26±0.59）% by mass of Fe in the iron ore. It was determined by four calibration curves, drawn for four emission lines of Fe I（373.48, 373.71,404.58 and 438.35 nm） normalized by Mn I line, base on the ECIS method which can eliminate the influence of matrix effect and improve the accuracy of quantitative analysis, compared with the standard addition method. Both the results of these two analytical methods were compared with that listed in the Standard Substance Certificate. The percentage content of Fe in the same sample of iron ore by the ECIS method was （20.17±0.08）% by mass, which shows a good performance to analyze the Fe content of iron ore in combination with LIBS.展开更多
基金Project supported by the National Institute of Technology,Rourkela,India
文摘The chemical,physical,thermal and texture properties of iron ores from different regions of Odisha and Chhattisgarh regions,India,have been investigated to understand the compositional variations of Fe,Al2O3,SiO2,S and P.They were analyzed for its susceptibility to meet the industrial requirements,for various iron manufacture techniques.Chemical analysis indicated that the majority of the iron ores is rich in hematite(>90wt%),poor in gangue(<4.09wt%SiO2and<3.8wt%Al2O3)and deleterious elements(P<0.065wt%and S<0.016wt%)in all these iron ores found to be low.XRD peaks reviled that the gangue is in the form of kaolinite and quartz,and same was observed in Fourier transform infrared(FTIR)spectroscopy in the range of914to1034cm–1.The iron ores were found to have excellent physical properties exemplify with tumbler index(82wt%–91wt%),abrasion index(1.27wt%–4.87wt%)and shatter index(0.87wt%–1.64wt%).FTIR and thermal analysis were performed to assimilate the analysis interpolations.It was found that these iron ores exhibit three endothermic reactions,which are dehydration below447K with mass loss of0.13wt%to1.7wt%,dehydroxylation at525–609K with mass loss of1.09wt%–4.49wt%and decomposition of aluminosilicates at597–850K with mass loss of0.13wt%–1.15wt%.From this study,we can conclude that due to its excellent physico-chemical characteristics,these iron ores are suitable for BF and DRI operations.
基金financially supported by the National Natural Science Foundation of China(No.52174291)。
文摘In order to study the sintering characteristics of Ca-rich iron ore,chemical analysis,laser diffraction,scanning electron microscopy,XRD-Rietveld method,and micro-sintering were used to analyze the mineralogical properties and sintering pot tests were used to study the sintering behavior.In addition,a grey correlation mathematical model was used to calculate and compare the comprehensive sintering performance under different calcium-rich iron ore contents.The results demonstrate that the Ca-rich iron ore has coarse grain size and strong self-fusing characteristics with Ca element in the form of calcite(CaCO_(3)) and the liquid phase produced by the self-fusing of the calcium-rich iron ore is well crystallized.Its application with a 20wt%content in sintering improves sinter productivity,reduces fuel consumption,enhances reduction index,and improves gas permeability in blast furnace by 0.45 t/(m^(2)·h),6.11 kg/t,6.17%,and 65.39 kPa·℃,respectively.The Ca-rich iron ore sintering can improve the calorific value of sintering flue gas compared with magnetite sintering,which is conducive to recovering heat for secondary use.As the content of the Ca-rich iron ore increases,sinter agglomeration shifts from localized liquid-phase bonding to a combination of localized liquid-phase bonding and iron oxide crystal connection.Based on an examination of the greater weight value of productivity with grey correlation analysis,the Ca-rich iron ore is beneficial for the comprehensive index of sintering in the range of 0-20wt%content.Therefore,it may be used in sintering with magnetite concentrates as the major ore species.
基金Supported by the China Instrumentation Program（No.2011YQ030113） and the National Natural Science Foundation of China （Nos.21175106, 21375105）.
文摘The external calibration in conjunction with internal standardization（ECIS） coupled with laser-induced breakdown spectroscopic（LIBS） technique was proposed to perform the quantitative analysis of Fe content in iron ore The plasma temperature and the electron number density were calculated to prove that the plasma was under local thermodynamic equilibrium（LTE） conditions and to ensure that the integral intensities of Fe I lines were reasonable. In addition, the result of the quantitative analysis shows a content of （20.26±0.59）% by mass of Fe in the iron ore. It was determined by four calibration curves, drawn for four emission lines of Fe I（373.48, 373.71,404.58 and 438.35 nm） normalized by Mn I line, base on the ECIS method which can eliminate the influence of matrix effect and improve the accuracy of quantitative analysis, compared with the standard addition method. Both the results of these two analytical methods were compared with that listed in the Standard Substance Certificate. The percentage content of Fe in the same sample of iron ore by the ECIS method was （20.17±0.08）% by mass, which shows a good performance to analyze the Fe content of iron ore in combination with LIBS.
