Due to the scale effect, the uniform distribution of reagents in continuous flow reactor becomes bad when the channel is enlarged to tens of millimeters. Microfluidic field strategy was proposed to produce high mixing...Due to the scale effect, the uniform distribution of reagents in continuous flow reactor becomes bad when the channel is enlarged to tens of millimeters. Microfluidic field strategy was proposed to produce high mixing efficiency in large-scale channel. A 3D spiral baffle structure(3SBS) was designed and optimized to form microfluidic field disturbed by continuous secondary flow in millimeter scale Y-shaped tube mixer(YSTM). Enhancement effect of the 3SBS in liquid-liquid homogeneous chemical processes was verified and evaluated through the combination of simulation and experiment. Compared with 1 mm YSTM, 10 mm YSTM with 3SBS increased the treatment capacity by 100 times, shortened the basic complete mixing time by 0.85 times, which proves the potential of microfluidic field strategy in enhancement and scale-up of liquid-liquid homogeneous chemical process.展开更多
Identification of abnormal conditions is essential in the chemical process.With the rapid development of artificial intelligence technology,deep learning has attracted a lot of attention as a promising fault identific...Identification of abnormal conditions is essential in the chemical process.With the rapid development of artificial intelligence technology,deep learning has attracted a lot of attention as a promising fault identification method in chemical process recently.In the high-dimensional data identification using deep neural networks,problems such as insufficient data and missing data,measurement noise,redundant variables,and high coupling of data are often encountered.To tackle these problems,a feature based deep belief networks(DBN)method is proposed in this paper.First,a generative adversarial network(GAN)is used to reconstruct the random and non-random missing data of chemical process.Second,the feature variables are selected by Spearman’s rank correlation coefficient(SRCC)from high-dimensional data to eliminate the noise and redundant variables and,as a consequence,compress data dimension of chemical process.Finally,the feature filtered data is deeply abstracted,learned and tuned by DBN for multi-case fault identification.The application in the Tennessee Eastman(TE)process demonstrates the fast convergence and high accuracy of this proposal in identifying abnormal conditions for chemical process,compared with the traditional fault identification algorithms.展开更多
The pilot scale experimental apparatus and the procedure of the chemical and biological flocculation process to verify the feasibility in treating Shanghai municipal sewage were introduced in this paper. In addition, ...The pilot scale experimental apparatus and the procedure of the chemical and biological flocculation process to verify the feasibility in treating Shanghai municipal sewage were introduced in this paper. In addition, the biological function of the process was discussed. The results of optimal running showed that in the reaction tank, the concentration of mixed liquor suspended solid(MLSS) was 2 g/L, hydraulic retention time(HRT) was 35 min, dosage of liquid polyaluminium chloride(PAC) was 60 mg/L, and the concentration of polyacrylamide(PAM) was 0 5 mg/L. The effluent average concentrations of COD Cr , TP, SS and BOD 5 were 50 mg/L, 0 62 mg/L, 18 mg/L, and 17 mg/L, respectively. These were better than the designed demand. In addition, the existence of biological degradation in this system was proven by several methods. The removal efficiencies of the chemical and biological flocculation process were 20% higher than that of the chemical flocculation process above at the same coagulant dosage. The treatment process under different situations was evaluated on a pilot scale experiment, and the results provided magnificent parameters and optimal condition for future operation of the plant.展开更多
High-concentration nitrite-containing wastewater that presents extreme toxicity to human health and organisms is difficult to be treated using traditional biological process. In this study, a novel microwave-enhanced ...High-concentration nitrite-containing wastewater that presents extreme toxicity to human health and organisms is difficult to be treated using traditional biological process. In this study, a novel microwave-enhanced chemical reduction process (MECRP) using sulfarninic acid (SA) was proposed as a new manner to treat such type of wastewater. Based on lab-scale experiments, it was shown that 75%-80% nitrite (NO2-) could be removed within time as short as 4 min under 50 W microwave irradiation in pH range 5-10 when molar ratio of SA to nitrite (SA/NO2-) was 0.8. Pilot-scale investigations demonstrated that MECRP was able to achieve nitrite and chemical oxygen demand (COD) removal with efficiency up to 80% and 20%, respectively under operating conditions of SA concentration 80 kg/m3, SA/NO2- ratio 0.8, microwave power 3.4 kW, and stirring time 3 min. Five-day biological oxygen demand (BODs)/COD value of treated effluent after MECRP was increased from 0.05 to 0.36 (by 620%), which clearly suggested a considerable improvement of biodegradability for subsequent biological treatment. This study provided a demonstration of using microwave irradiation to enhance reaction between SA and nitrite in a short time, in which nitrite in wastewater was completely converted into nitrogen gas without leaving any sludge and secondary pollutants.展开更多
Intelligent fault recognition techniques are essential to ensure the long-term reliability of manufacturing.Due to the variations in material,equipment and environment,the process variables monitored by sensors contai...Intelligent fault recognition techniques are essential to ensure the long-term reliability of manufacturing.Due to the variations in material,equipment and environment,the process variables monitored by sensors contain diverse data characteristics at different time scales or in multiple operating modes.Despite much progress in statistical learning and deep learning for fault recognition,most models are constrained by abundant diagnostic expertise,inefficient multiscale feature extraction and unruly multimode condition.To overcome the above issues,a novel fault diagnosis model called adaptive multiscale convolutional neural network(AMCNN)is developed in this paper.A new multiscale convolutional learning structure is designed to automatically mine multiple-scale features from time-series data,embedding the adaptive attention module to adjust the selection of relevant fault pattern information.The triplet loss optimization is adopted to increase the discrimination capability of the model under the multimode condition.The benchmarks CSTR simulation and Tennessee Eastman process are utilized to verify and illustrate the feasibility and efficiency of the proposed method.Compared with other common models,AMCNN shows its outstanding fault diagnosis performance and great generalization ability.展开更多
The concept of“carbon neutrality”poses a huge challenge for chemical engineering and brings great opportunities for boosting the development of novel technologies to realize carbon offsetting and reduce carbon emiss...The concept of“carbon neutrality”poses a huge challenge for chemical engineering and brings great opportunities for boosting the development of novel technologies to realize carbon offsetting and reduce carbon emissions.Developing high-efficient,low-cost,energy-efficient and eco-friendly microfluidicbased microchemical engineering is of great significance.Such kind of“green microfluidics”can reduce carbon emissions from the source of raw materials and facilitate controllable and intensified microchemical engineering processes,which represents the new power for the transformation and upgrading of chemical engineering industry.Here,a brief review of green microfluidics for achieving carbon neutral microchemical engineering is presented,with specific discussions about the characteristics and feasibility of applying green microfluidics in realizing carbon neutrality.Development of green microfluidic systems are categorized and reviewed,including the construction of microfluidic devices by bio-based substrate materials and by low carbon fabrication methods,and the use of more biocompatible and nondestructive fluidic systems such as aqueous two-phase systems(ATPSs).Moreover,low carbon applications benefit from green microfluidics are summarized,ranging from separation and purification of biomolecules,high-throughput screening of chemicals and drugs,rapid and cost-effective detections,to synthesis of fine chemicals and novel materials.Finally,challenges and perspectives for further advancing green microfluidics in microchemical engineering for carbon neutrality are proposed and discussed.展开更多
Process optimization in equation-oriented(EO)modeling environments favors the gradient-based optimization algorithms by their abilities to provide accurate Jacobian matrices via automatic or symbolic differentiation.H...Process optimization in equation-oriented(EO)modeling environments favors the gradient-based optimization algorithms by their abilities to provide accurate Jacobian matrices via automatic or symbolic differentiation.However,computational inefficiencies including that in initial-point-finding for Newton type methods have significantly limited its application.Recently,progress has been made in using a pseudo-transient(PT)modeling method to address these difficulties,providing a fresh way forward in EO-based optimization.Nevertheless,research in this area remains open,and challenges need to be addressed.Therefore,understanding the state-of-the-art research on the PT method,its principle,and the strategies in composing effective methodologies using the PT modeling method is necessary for further developing EO-based methods for process optimization.For this purpose,the basic concepts for the PT modeling and the optimization framework based on the PT model are reviewed in this paper.Several typical applications,e.g.,complex distillation processes,cryogenic processes,and optimizations under uncertainty,are presented as well.Finally,we identify several main challenges and give prospects for the development of the PT based optimization methods.展开更多
The catalytic properties of non-reducible metal oxides have intrigued continuous interest in the past decades.Often time,catalytic studies of bulk non-reducible oxides focused on their high-temperature applications ow...The catalytic properties of non-reducible metal oxides have intrigued continuous interest in the past decades.Often time,catalytic studies of bulk non-reducible oxides focused on their high-temperature applications owing to their weak interaction with small molecules.Hereby,combining ambient-pressure scanning tunneling microscopy(AP-STM),AP X-ray photoelectron spectroscopy(AP-XPS)and density functional theory(DFT)calculations,we studied the activation of CO and CO_(2)on ZnO,a typical nonreducible oxide and major catalytic material in the conversion of C1 molecules.By visualizing the chemical processes on ZnO surfaces at the atomic scale under AP conditions,we showed that new adsorbate structures induced by the enhanced physisorption and the concerted interaction of physisorbed molecules could facilitate the activation of CO and CO_(2)on ZnO.The reactivity of ZnO towards CO could be observed under AP conditions,where an ordered(2×1)–CO structure was observed on ZnO(1010).Meanwhile,chemisorption of CO_(2)on ZnO(1010)under AP conditions was also enhanced by physisorbed CO_(2),which minimizes the repulsion between surface dipoles and causes a(3×1)–CO_(2)structure.Our study has brought molecular insight into the fundamental chemistry and catalytic properties of ZnO surfaces under realistic reaction conditions.展开更多
The hydrodynamic research about the droplet condensing of the multi phase liquid state on the surface of the coal glass and water discusses the deepening process of convex shape curve and the formation of S shape, and...The hydrodynamic research about the droplet condensing of the multi phase liquid state on the surface of the coal glass and water discusses the deepening process of convex shape curve and the formation of S shape, and puts emphasis on describing the diagram formation method of the later. In the induction period the active diagram of the micro droplet is decided by pH value forming as convex shape diagram or S shape diagram. When pH value is above 4.0, the damage of convex shape diagram cannot be recovered, in that case produce S shape activity diagram. When pH value is equal to or above 12.0, the hard surface with alkali liquid state loses adhesion, so that the micro droplet condensing of the multi phase liquid state stops completely. The research result shows that the water cleaning conditions of getting rid of the oil micro droplets can be decided by the pH value.展开更多
Dynamic multi-objective optimization is a complex and difficult research topic of process systems engineering. In this paper,a modified multi-objective bare-bones particle swarm optimization( MOBBPSO) algorithm is pro...Dynamic multi-objective optimization is a complex and difficult research topic of process systems engineering. In this paper,a modified multi-objective bare-bones particle swarm optimization( MOBBPSO) algorithm is proposed that takes advantage of a few parameters of bare-bones algorithm. To avoid premature convergence,Gaussian mutation is introduced; and an adaptive sampling distribution strategy is also used to improve the exploratory capability. Moreover, a circular crowded sorting approach is adopted to improve the uniformity of the population distribution.Finally, by combining the algorithm with control vector parameterization,an approach is proposed to solve the dynamic optimization problems of chemical processes. It is proved that the new algorithm performs better compared with other classic multiobjective optimization algorithms through the results of solving three dynamic optimization problems.展开更多
Accidents in chemical production usually result in fatal injury,economic loss and negative social impact.Chemical accident reports which record past accident information,contain a large amount of expert knowledge.Howe...Accidents in chemical production usually result in fatal injury,economic loss and negative social impact.Chemical accident reports which record past accident information,contain a large amount of expert knowledge.However,manually finding out the key factors causing accidents needs reading and analyzing of numerous accident reports,which is time-consuming and labor intensive.Herein,in this paper,a semiautomatic method based on natural language process(NLP)technology is developed to construct a knowledge graph of chemical accidents.Firstly,we build a named entity recognition(NER)model using SoftLexicon(simplify the usage of lexicon)+BERT-Transformer-CRF(conditional random field)to automatically extract the accident information and risk factors.The risk factors leading to accident in chemical accident reports are divided into five categories:human,machine,material,management,and environment.Through analysis of the extraction results of different chemical industries and different accident types,corresponding accident prevention suggestions are given.Secondly,based on the definition of classes and hierarchies of information in chemical accident reports,the seven-step method developed at Stanford University is used to construct the ontology-based chemical accident knowledge description model.Finally,the ontology knowledge description model is imported into the graph database Neo4j,and the knowledge graph is constructed to realize the structu red storage of chemical accident knowledge.In the case of information extraction from 290 Chinese chemical accident reports,SoftLexicon+BERT-Transformer-CRF shows the best extraction performance among nine experimental models.Demonstrating that the method developed in the current work can be a promising tool in obtaining the factors causing accidents,which contributes to intelligent accident analysis and auxiliary accident prevention.展开更多
A process of "Methanol or Dimethylether to Olefins" developed by Dalian Institute of Chemical Physics (DICP), designated as the DMTO process, has attained great success in industrial scaling up testing. DICP, by c...A process of "Methanol or Dimethylether to Olefins" developed by Dalian Institute of Chemical Physics (DICP), designated as the DMTO process, has attained great success in industrial scaling up testing. DICP, by collaborating with the Xinxing Coal Chemical Co., Ltd. of Shaanxi Province and the Luoyang Petrochemical Engineering Co. of the SINOPEC Group, operated successfully a 50t(methanol)/d unit for the conversion of methanol to lower olefins, with a methanol conversion of close to 100%, and a selectivity to lower olefins(ethylene, propylene and butylenes) of higher than 90%. On 23rd August, the industrial test project has passed a state appraisal. The experts of the Appraisal Group, headed by Prof. YUAN Qingtang, academician of Chinese Academy of Engineering, drew the conclusions that the DMTO process, by utilizing a proprietary SAPO-34 catalyst system and a recycling fluidized bed reaction system for the production of lower olefins from methanol, is the first unit in the world having a capacity of producing nearly ten thousand tons lower olefins per year. The technological level of the industrial test is at a leading position internationally. This accomplishment will provide a sound base for the subsequent commercialization of the DMTO process.展开更多
Process monitoring techniques are of paramount importance in the chemical industry to improve both the product quality and plant safety.Small or incipient irregularities may lead to severe degradation in complex chemi...Process monitoring techniques are of paramount importance in the chemical industry to improve both the product quality and plant safety.Small or incipient irregularities may lead to severe degradation in complex chemical processes,and the conventional process monitoring techniques cannot detect these irregularities.In this study to improve the performance of monitoring,an online multiscale fault detection approach is proposed by integrating multiscale principal component analysis(MSPCA) with cumulative sum(CUSUM) and exponentially weighted moving average(EWMA) control charts.The new Hotelling's T~2 and square prediction error(SPE) based fault detection indices are proposed to detect the incipient irregularities in the process data.The performance of the proposed fault detection methods was tested for simulated data obtained from the CSTR system and compared to that of conventional PCA and MSPCA based methods.The results demonstrate that the proposed EWMA based MSPCA fault detection method was successful in detecting the faults.Moreover,a comparative study shows that the SPEEWMA monitoring index exhibits a better performance with lower values of missed detections ranging from 0% to 0.80% and false alarms ranging from 0% to 21.20%.展开更多
Many industrial sectors exploit fossil sources to develop useful and necessary materials for our needs,such as bituminous paving materials.Bitumen,a key component of asphalt mixtures,is derived from oil refining and i...Many industrial sectors exploit fossil sources to develop useful and necessary materials for our needs,such as bituminous paving materials.Bitumen,a key component of asphalt mixtures,is derived from oil refining and its properties are influenced by the crude oil source and refining process,resulting in a significant carbon footprint.With growing awareness of resource depletion and environmental concerns,pavement researchers are exploring sustainable alternatives to reduce dependence on fossil sources.This includes a rising trend in using renewable materials like biomasses to produce bio-based binders as substitutes for bitumen,aiming for a more sustainable approach.Biomasses,including vegetal and animal wastes,and waste cooking oils,as substitutes for crude oil in the production of bio-binders.Through thermochemical conversion(TCC),such as pyrolysis,biomasses can be converted into bio-char and bio-oils,which can replace fossil-based components in binders.Researchers have utilized these bio-products to reduce the dependency on fossil fuels in binders.However,there are no set minimum requirements for bio-components in bio-based binders.As the percentage of replaced bitumen increases,various types of binders are produced,including modified bitumen,extended bitumen,and alternative binders,where the fossil replacement is gradual.Overall rheological tests on bio-binders,reveal that those containing biochar exhibit increased viscosity,stiffness,rutting resistance,and sometimes antioxidant properties.Conversely,bio-binders with bio-oils as bitumen substitutes show poorer performance at high temperatures but improved behavior at low temperatures.These results suggest that bio-binders could provide versatile solutions for various climatic and loading conditions in road construction.However,the development of pavement mixtures based on bio-binders has not been studied in depth and requires further attention to unlock its full potential.As sustainability considerations,including life cycle assessments(LCA)and life cycle cost analyses(LCC),are crucial aspects for future studies.It is essential not only to collect data on the performance characteristics of bio-binders but also to understand their environmental impact and recyclability.In-depth evaluations using methods such as LCA and LCC will provide valuable insights into the overall sustainability and long-term viability of these products.展开更多
This perspectives article is intended highlight the growing importance and emergence of shale gas as an energy resource and as a source of chemicals. Over the next decades huge amounts of newly discovered deposits of ...This perspectives article is intended highlight the growing importance and emergence of shale gas as an energy resource and as a source of chemicals. Over the next decades huge amounts of newly discovered deposits of trapped gas are expected to be produced not only in the USA but elsewhere providing a wealth of methane and ethane not only used for energy production, but also for conversion to lower hydrocarbon chemicals. This manuscript seeks to focus on the potential of trapped natural gas around the world. The potential new volumes of trapped gas within shale or other mineral strata coming to the marketplace offer a tremendous opportunity if scientists can invent new, cost effective ways to convert this methane to higher value chemicals. Understanding how to selectively break a single C-H bond in methane while minimizing methane conversion to C02 is critical.展开更多
The product distribution and kinetic analysis of low-rank coal vitrinite were investigated during the chemical looping gasification(CLG)process.The acid washing method was used to treat low-rank coal,and the density g...The product distribution and kinetic analysis of low-rank coal vitrinite were investigated during the chemical looping gasification(CLG)process.The acid washing method was used to treat low-rank coal,and the density gradient centrifugation method was adopted to obtain the coal macerals.By combining thermogravimetric analysis and online mass spectrometry,the influence of the heating rate and oxygen carrier(Fe2O3)blending ratio on product distribution was discussed.The macroscopic kinetic parameters were solved by the Kissinger-Akahira-Sunose(KAS)method,and the main gaseous product formation kinetic parameters were solved by the iso-conversion method.The results of vitrinite during slow heating chemical looping gasification showed that the main weight loss interval was 400–600℃,and the solid yield of sample vitrinite-Fe-10 at different heating rates was 64.30%–69.67%.When b=20℃·min^(-1),the maximum decomposition rate of vitrinite-Fe-10 was 0.312%min1.The addition of Fe2O_(3)reduced the maximum decomposition rate,but by comparing the chemical looping conversion characteristic index,it could be inferred that the chemical looping gasification of vitrinite might produce volatile substances higher than the pyrolysis process of vitrinite alone.The average activation energy of the reaction was significantly reduced during chemical looping gasification of vitrinite,which was lower than the average activation energy of 448.69 kJ·mol^(-1) during the pyrolysis process of vitrinite alone.The gaseous products were mainly CO and CO_(2).When the heating rate was 10℃·min^(-1),the highest activation energy for CH4 formation was 21.353 kJ·mol^(-1),and the lowest activation energy for CO formation was 9.7333 kJ·mol^(-1).This study provides basic data for exploring coal chemical looping gasification mechanism and reactor design by studying the chemical looping gasification process of coal macerals。展开更多
The chemical stripping method of titanium alloy oxide films was studied. An environment friendly solution hydrogen peroxide and sodium hydroxide without hydrofluoric acid or fluoride were used to strip the oxide films...The chemical stripping method of titanium alloy oxide films was studied. An environment friendly solution hydrogen peroxide and sodium hydroxide without hydrofluoric acid or fluoride were used to strip the oxide films. The morphologies of the surface and cross-section of the oxide films before and after the films stripping were characterized by using scanning electron microscopy (SEM). The microstructure and chemical compositions of the oxide films before and after the films stripping were investigated by using Raman spectroscopy (Raman) and X-ray photoelectron spectroscopy (XPS). It was shown that the thickness of the oxide film was in the range of 5-6 μm. The oxide films were stripped for 2 to 8 min in the solution. Moreover, the effect of the stripping time on the efficiency of the film stripping was investigated, and the optimum stripping time was between 6-8 min. When the stripping solution completely dissolved the whole film, the α/β microstructure of the titanium alloy Ti-10V-2Fe-3Al was partly revealed. The stripping mechanism was discussed in terms of the dissolution of film delamination. The hydrogen peroxide had a significant effect on the dissolution of the titanium alloy anodic oxide film. The feasibility of the dissolution reaction also was evaluated.展开更多
The emerging one-dimensional wire-shaped supercapacitors(SCs)with structural advantages of low mass/volume structural advantages hold great interests in wearable electronic engineering.Although graphene fiber(GF)has f...The emerging one-dimensional wire-shaped supercapacitors(SCs)with structural advantages of low mass/volume structural advantages hold great interests in wearable electronic engineering.Although graphene fiber(GF)has full of vigor and tremendous potentiality as promising linear electrode for wire-shaped SCs,simultaneously achieving its facile fabrication process and satisfactory electrochemical performance still remains challenging to date.Herein,two novel types of graphene hybrid fibers,namely ferroferric oxide dots(FODs)@GF and N-doped carbon polyhedrons(NCPs)@GF,have been proposed via a simple and efficient chemical reduction-induced fabrication.Synergistically coupling the electroactive units(FODs and NCPs)with conductive graphene nanosheets endows the fiber-shaped architecture with boosted electrochemical activity,high flexibility and structural integrity.The resultant FODs@GF and NCPs@GF hybrid fibers as linear electrodes both exhibit excellent electrochemical behaviors,including large volumetric specific capacitance,good rate capability,as well as favorable electrochemical kinetics in ionic liquid electrolyte.Based on such two linear electrodes and ionogel electrolyte,a highperformance wire-shaped SC is effectively assembled with ultrahigh volumetric energy density(26.9 mW·cm^(-3)),volumetric power density(4900 mW·cm^(-3))and strong durability over 10,000 cycles under straight/bending states.Furthermore,the assembled wire-shaped SC with excellent flexibility and weavability acts as efficient energy storage device for the application in wearable electronics.展开更多
Through our newly-developed "chemical vapor deposition integrated process (ISVD-IP)'" using carbon OlOXlae (t..u2) as me raw matenal and only carbon source introduced, CO2 could be catalytically activated and c...Through our newly-developed "chemical vapor deposition integrated process (ISVD-IP)'" using carbon OlOXlae (t..u2) as me raw matenal and only carbon source introduced, CO2 could be catalytically activated and converted to a new solid-form product, i.e., carbon nanotubes (CO2-derived) at a quite high yield (the single-pass carbon yield in the solid-form carbon-product produced from CO2 catalytic capture and conversion was more than 30% at a single-pass carbon-base). For comparison, when only pure carbon dioxide was introduced using the conventional CVD method without integrated process, no solid-form carbon-material product could be formed. In the addition of saturated steam at room temperature in the feed for CVD, there were much more end-opening carbon nano-tubes produced, at a slightly higher carbon yield. These inspiring works opened a remarkable and alternative new approach for carbon dioxide catalytic capture to solid-form product, comparing with that of CO2 sequestration (CCS) or CO2 mineralization (solidification), etc. As a result, there was much less body volume and almost no greenhouse effect for this solid-form carbon-material than those of primitive carbon dioxide.展开更多
Fused deposition modeling is one of the most adaptable additive production method as a result of the value-effectiveness and environment-friendly nature.However,FDM technique nevertheless possesses primary problems in...Fused deposition modeling is one of the most adaptable additive production method as a result of the value-effectiveness and environment-friendly nature.However,FDM technique nevertheless possesses primary problems in phrases of negative surface best due to including layer by using layer production method for the prototypes.It is acceptable to explore an efficient method for FDM elements to enhance the bad surface first-rate and dimensions precision.In the present research paper,an effort has been made to decorate the surface better and optimize the vital processing parameter of FDM based benchmark the use of vapor smoothing procedure(VSP).A comparative experimental take a look at has been completed by layout of experiments,Taguchi technique to analyse impact of input layout parameters at the floor finish of benchmark FDM parts.The outcomes of prevailing research display that VSP treatment improves the surface excellent of FDM components to micro stage with negligible dimensional variation.It is observed that improved floor excellent is observed in the 1,2,-Dichloroethane chemical at 90°component construct orientation,0.25 mm layer thickness,10%fill density and 90 sec Exposure times.展开更多
基金supported by the National Key Research and Development Program of China (2021YFC2101900 and 2019YFA0905000)National Natural Science Foundation of China (21908094, 21776130 and 22078150)+1 种基金Nanjing International Joint Research and Development Project (202002037)Top-notch Academic Programs Project of Jiangsu Higher Education Institutions。
文摘Due to the scale effect, the uniform distribution of reagents in continuous flow reactor becomes bad when the channel is enlarged to tens of millimeters. Microfluidic field strategy was proposed to produce high mixing efficiency in large-scale channel. A 3D spiral baffle structure(3SBS) was designed and optimized to form microfluidic field disturbed by continuous secondary flow in millimeter scale Y-shaped tube mixer(YSTM). Enhancement effect of the 3SBS in liquid-liquid homogeneous chemical processes was verified and evaluated through the combination of simulation and experiment. Compared with 1 mm YSTM, 10 mm YSTM with 3SBS increased the treatment capacity by 100 times, shortened the basic complete mixing time by 0.85 times, which proves the potential of microfluidic field strategy in enhancement and scale-up of liquid-liquid homogeneous chemical process.
基金Financial support for carrying out this work was provided by the Shandong Provincial Key Research and Development Program(2018YFJH0802)。
文摘Identification of abnormal conditions is essential in the chemical process.With the rapid development of artificial intelligence technology,deep learning has attracted a lot of attention as a promising fault identification method in chemical process recently.In the high-dimensional data identification using deep neural networks,problems such as insufficient data and missing data,measurement noise,redundant variables,and high coupling of data are often encountered.To tackle these problems,a feature based deep belief networks(DBN)method is proposed in this paper.First,a generative adversarial network(GAN)is used to reconstruct the random and non-random missing data of chemical process.Second,the feature variables are selected by Spearman’s rank correlation coefficient(SRCC)from high-dimensional data to eliminate the noise and redundant variables and,as a consequence,compress data dimension of chemical process.Finally,the feature filtered data is deeply abstracted,learned and tuned by DBN for multi-case fault identification.The application in the Tennessee Eastman(TE)process demonstrates the fast convergence and high accuracy of this proposal in identifying abnormal conditions for chemical process,compared with the traditional fault identification algorithms.
文摘The pilot scale experimental apparatus and the procedure of the chemical and biological flocculation process to verify the feasibility in treating Shanghai municipal sewage were introduced in this paper. In addition, the biological function of the process was discussed. The results of optimal running showed that in the reaction tank, the concentration of mixed liquor suspended solid(MLSS) was 2 g/L, hydraulic retention time(HRT) was 35 min, dosage of liquid polyaluminium chloride(PAC) was 60 mg/L, and the concentration of polyacrylamide(PAM) was 0 5 mg/L. The effluent average concentrations of COD Cr , TP, SS and BOD 5 were 50 mg/L, 0 62 mg/L, 18 mg/L, and 17 mg/L, respectively. These were better than the designed demand. In addition, the existence of biological degradation in this system was proven by several methods. The removal efficiencies of the chemical and biological flocculation process were 20% higher than that of the chemical flocculation process above at the same coagulant dosage. The treatment process under different situations was evaluated on a pilot scale experiment, and the results provided magnificent parameters and optimal condition for future operation of the plant.
基金supported by the National Natural Science Foundation of China (No.50678045)
文摘High-concentration nitrite-containing wastewater that presents extreme toxicity to human health and organisms is difficult to be treated using traditional biological process. In this study, a novel microwave-enhanced chemical reduction process (MECRP) using sulfarninic acid (SA) was proposed as a new manner to treat such type of wastewater. Based on lab-scale experiments, it was shown that 75%-80% nitrite (NO2-) could be removed within time as short as 4 min under 50 W microwave irradiation in pH range 5-10 when molar ratio of SA to nitrite (SA/NO2-) was 0.8. Pilot-scale investigations demonstrated that MECRP was able to achieve nitrite and chemical oxygen demand (COD) removal with efficiency up to 80% and 20%, respectively under operating conditions of SA concentration 80 kg/m3, SA/NO2- ratio 0.8, microwave power 3.4 kW, and stirring time 3 min. Five-day biological oxygen demand (BODs)/COD value of treated effluent after MECRP was increased from 0.05 to 0.36 (by 620%), which clearly suggested a considerable improvement of biodegradability for subsequent biological treatment. This study provided a demonstration of using microwave irradiation to enhance reaction between SA and nitrite in a short time, in which nitrite in wastewater was completely converted into nitrogen gas without leaving any sludge and secondary pollutants.
基金support from the National Science and Technology Innovation 2030 Major Project of the Ministry of Science and Technology of China(2018AAA0101605)the National Natural Science Foundation of China(21878171)。
文摘Intelligent fault recognition techniques are essential to ensure the long-term reliability of manufacturing.Due to the variations in material,equipment and environment,the process variables monitored by sensors contain diverse data characteristics at different time scales or in multiple operating modes.Despite much progress in statistical learning and deep learning for fault recognition,most models are constrained by abundant diagnostic expertise,inefficient multiscale feature extraction and unruly multimode condition.To overcome the above issues,a novel fault diagnosis model called adaptive multiscale convolutional neural network(AMCNN)is developed in this paper.A new multiscale convolutional learning structure is designed to automatically mine multiple-scale features from time-series data,embedding the adaptive attention module to adjust the selection of relevant fault pattern information.The triplet loss optimization is adopted to increase the discrimination capability of the model under the multimode condition.The benchmarks CSTR simulation and Tennessee Eastman process are utilized to verify and illustrate the feasibility and efficiency of the proposed method.Compared with other common models,AMCNN shows its outstanding fault diagnosis performance and great generalization ability.
基金the supports of the National Science Foundation of China (22008130, 22025801)the China Postdoctoral Science Foundation (2020M682124)+1 种基金the Qingdao Postdoctoral Researchers Applied Research Project Foundation (RZ2000001426)the Scientific Research Foundation for Youth Scholars from Qingdao University (DC1900014265) for this work
文摘The concept of“carbon neutrality”poses a huge challenge for chemical engineering and brings great opportunities for boosting the development of novel technologies to realize carbon offsetting and reduce carbon emissions.Developing high-efficient,low-cost,energy-efficient and eco-friendly microfluidicbased microchemical engineering is of great significance.Such kind of“green microfluidics”can reduce carbon emissions from the source of raw materials and facilitate controllable and intensified microchemical engineering processes,which represents the new power for the transformation and upgrading of chemical engineering industry.Here,a brief review of green microfluidics for achieving carbon neutral microchemical engineering is presented,with specific discussions about the characteristics and feasibility of applying green microfluidics in realizing carbon neutrality.Development of green microfluidic systems are categorized and reviewed,including the construction of microfluidic devices by bio-based substrate materials and by low carbon fabrication methods,and the use of more biocompatible and nondestructive fluidic systems such as aqueous two-phase systems(ATPSs).Moreover,low carbon applications benefit from green microfluidics are summarized,ranging from separation and purification of biomolecules,high-throughput screening of chemicals and drugs,rapid and cost-effective detections,to synthesis of fine chemicals and novel materials.Finally,challenges and perspectives for further advancing green microfluidics in microchemical engineering for carbon neutrality are proposed and discussed.
基金supported by the National Natural Science Foundation of China(21978203,21676183).
文摘Process optimization in equation-oriented(EO)modeling environments favors the gradient-based optimization algorithms by their abilities to provide accurate Jacobian matrices via automatic or symbolic differentiation.However,computational inefficiencies including that in initial-point-finding for Newton type methods have significantly limited its application.Recently,progress has been made in using a pseudo-transient(PT)modeling method to address these difficulties,providing a fresh way forward in EO-based optimization.Nevertheless,research in this area remains open,and challenges need to be addressed.Therefore,understanding the state-of-the-art research on the PT method,its principle,and the strategies in composing effective methodologies using the PT modeling method is necessary for further developing EO-based methods for process optimization.For this purpose,the basic concepts for the PT modeling and the optimization framework based on the PT model are reviewed in this paper.Several typical applications,e.g.,complex distillation processes,cryogenic processes,and optimizations under uncertainty,are presented as well.Finally,we identify several main challenges and give prospects for the development of the PT based optimization methods.
基金financially supported by the Ministry of Science and Technology of China(2018YFA0208603)the National Natural Science Foundation of China(21972144,91545204,91845109,91945302,22002090)+2 种基金the Chinese Academy of Sciences(QYZDJSSW-SLH054)the K.C.Wong Education(GJTD-2020-15)supported by ME2 project under contract no.11227902 from National Natural Science Foundation of China。
文摘The catalytic properties of non-reducible metal oxides have intrigued continuous interest in the past decades.Often time,catalytic studies of bulk non-reducible oxides focused on their high-temperature applications owing to their weak interaction with small molecules.Hereby,combining ambient-pressure scanning tunneling microscopy(AP-STM),AP X-ray photoelectron spectroscopy(AP-XPS)and density functional theory(DFT)calculations,we studied the activation of CO and CO_(2)on ZnO,a typical nonreducible oxide and major catalytic material in the conversion of C1 molecules.By visualizing the chemical processes on ZnO surfaces at the atomic scale under AP conditions,we showed that new adsorbate structures induced by the enhanced physisorption and the concerted interaction of physisorbed molecules could facilitate the activation of CO and CO_(2)on ZnO.The reactivity of ZnO towards CO could be observed under AP conditions,where an ordered(2×1)–CO structure was observed on ZnO(1010).Meanwhile,chemisorption of CO_(2)on ZnO(1010)under AP conditions was also enhanced by physisorbed CO_(2),which minimizes the repulsion between surface dipoles and causes a(3×1)–CO_(2)structure.Our study has brought molecular insight into the fundamental chemistry and catalytic properties of ZnO surfaces under realistic reaction conditions.
文摘The hydrodynamic research about the droplet condensing of the multi phase liquid state on the surface of the coal glass and water discusses the deepening process of convex shape curve and the formation of S shape, and puts emphasis on describing the diagram formation method of the later. In the induction period the active diagram of the micro droplet is decided by pH value forming as convex shape diagram or S shape diagram. When pH value is above 4.0, the damage of convex shape diagram cannot be recovered, in that case produce S shape activity diagram. When pH value is equal to or above 12.0, the hard surface with alkali liquid state loses adhesion, so that the micro droplet condensing of the multi phase liquid state stops completely. The research result shows that the water cleaning conditions of getting rid of the oil micro droplets can be decided by the pH value.
基金National Natural Science Foundations of China(Nos.61222303,21276078)National High-Tech Research and Development Program of China(No.2012AA040307)+1 种基金New Century Excellent Researcher Award Program from Ministry of Education of China(No.NCET10-0885)the Fundamental Research Funds for the Central Universities and Shanghai Leading Academic Discipline Project,China(No.B504)
文摘Dynamic multi-objective optimization is a complex and difficult research topic of process systems engineering. In this paper,a modified multi-objective bare-bones particle swarm optimization( MOBBPSO) algorithm is proposed that takes advantage of a few parameters of bare-bones algorithm. To avoid premature convergence,Gaussian mutation is introduced; and an adaptive sampling distribution strategy is also used to improve the exploratory capability. Moreover, a circular crowded sorting approach is adopted to improve the uniformity of the population distribution.Finally, by combining the algorithm with control vector parameterization,an approach is proposed to solve the dynamic optimization problems of chemical processes. It is proved that the new algorithm performs better compared with other classic multiobjective optimization algorithms through the results of solving three dynamic optimization problems.
基金the support of the National Key Research and Development Program of China(2021YFB4000505)Sichuan Science and Technology Program(2021YFS0301)。
文摘Accidents in chemical production usually result in fatal injury,economic loss and negative social impact.Chemical accident reports which record past accident information,contain a large amount of expert knowledge.However,manually finding out the key factors causing accidents needs reading and analyzing of numerous accident reports,which is time-consuming and labor intensive.Herein,in this paper,a semiautomatic method based on natural language process(NLP)technology is developed to construct a knowledge graph of chemical accidents.Firstly,we build a named entity recognition(NER)model using SoftLexicon(simplify the usage of lexicon)+BERT-Transformer-CRF(conditional random field)to automatically extract the accident information and risk factors.The risk factors leading to accident in chemical accident reports are divided into five categories:human,machine,material,management,and environment.Through analysis of the extraction results of different chemical industries and different accident types,corresponding accident prevention suggestions are given.Secondly,based on the definition of classes and hierarchies of information in chemical accident reports,the seven-step method developed at Stanford University is used to construct the ontology-based chemical accident knowledge description model.Finally,the ontology knowledge description model is imported into the graph database Neo4j,and the knowledge graph is constructed to realize the structu red storage of chemical accident knowledge.In the case of information extraction from 290 Chinese chemical accident reports,SoftLexicon+BERT-Transformer-CRF shows the best extraction performance among nine experimental models.Demonstrating that the method developed in the current work can be a promising tool in obtaining the factors causing accidents,which contributes to intelligent accident analysis and auxiliary accident prevention.
文摘A process of "Methanol or Dimethylether to Olefins" developed by Dalian Institute of Chemical Physics (DICP), designated as the DMTO process, has attained great success in industrial scaling up testing. DICP, by collaborating with the Xinxing Coal Chemical Co., Ltd. of Shaanxi Province and the Luoyang Petrochemical Engineering Co. of the SINOPEC Group, operated successfully a 50t(methanol)/d unit for the conversion of methanol to lower olefins, with a methanol conversion of close to 100%, and a selectivity to lower olefins(ethylene, propylene and butylenes) of higher than 90%. On 23rd August, the industrial test project has passed a state appraisal. The experts of the Appraisal Group, headed by Prof. YUAN Qingtang, academician of Chinese Academy of Engineering, drew the conclusions that the DMTO process, by utilizing a proprietary SAPO-34 catalyst system and a recycling fluidized bed reaction system for the production of lower olefins from methanol, is the first unit in the world having a capacity of producing nearly ten thousand tons lower olefins per year. The technological level of the industrial test is at a leading position internationally. This accomplishment will provide a sound base for the subsequent commercialization of the DMTO process.
基金Department for the technical and administrative support and the financial support from the Yayasan UTP grant(Cost centre:015LC0-132).
文摘Process monitoring techniques are of paramount importance in the chemical industry to improve both the product quality and plant safety.Small or incipient irregularities may lead to severe degradation in complex chemical processes,and the conventional process monitoring techniques cannot detect these irregularities.In this study to improve the performance of monitoring,an online multiscale fault detection approach is proposed by integrating multiscale principal component analysis(MSPCA) with cumulative sum(CUSUM) and exponentially weighted moving average(EWMA) control charts.The new Hotelling's T~2 and square prediction error(SPE) based fault detection indices are proposed to detect the incipient irregularities in the process data.The performance of the proposed fault detection methods was tested for simulated data obtained from the CSTR system and compared to that of conventional PCA and MSPCA based methods.The results demonstrate that the proposed EWMA based MSPCA fault detection method was successful in detecting the faults.Moreover,a comparative study shows that the SPEEWMA monitoring index exhibits a better performance with lower values of missed detections ranging from 0% to 0.80% and false alarms ranging from 0% to 21.20%.
基金The research is funded by the NEXT GENERATION EU–PNRR project ex D.M.352/2022.The authors would like to thank ENI S.p.A for supporting this research.
文摘Many industrial sectors exploit fossil sources to develop useful and necessary materials for our needs,such as bituminous paving materials.Bitumen,a key component of asphalt mixtures,is derived from oil refining and its properties are influenced by the crude oil source and refining process,resulting in a significant carbon footprint.With growing awareness of resource depletion and environmental concerns,pavement researchers are exploring sustainable alternatives to reduce dependence on fossil sources.This includes a rising trend in using renewable materials like biomasses to produce bio-based binders as substitutes for bitumen,aiming for a more sustainable approach.Biomasses,including vegetal and animal wastes,and waste cooking oils,as substitutes for crude oil in the production of bio-binders.Through thermochemical conversion(TCC),such as pyrolysis,biomasses can be converted into bio-char and bio-oils,which can replace fossil-based components in binders.Researchers have utilized these bio-products to reduce the dependency on fossil fuels in binders.However,there are no set minimum requirements for bio-components in bio-based binders.As the percentage of replaced bitumen increases,various types of binders are produced,including modified bitumen,extended bitumen,and alternative binders,where the fossil replacement is gradual.Overall rheological tests on bio-binders,reveal that those containing biochar exhibit increased viscosity,stiffness,rutting resistance,and sometimes antioxidant properties.Conversely,bio-binders with bio-oils as bitumen substitutes show poorer performance at high temperatures but improved behavior at low temperatures.These results suggest that bio-binders could provide versatile solutions for various climatic and loading conditions in road construction.However,the development of pavement mixtures based on bio-binders has not been studied in depth and requires further attention to unlock its full potential.As sustainability considerations,including life cycle assessments(LCA)and life cycle cost analyses(LCC),are crucial aspects for future studies.It is essential not only to collect data on the performance characteristics of bio-binders but also to understand their environmental impact and recyclability.In-depth evaluations using methods such as LCA and LCC will provide valuable insights into the overall sustainability and long-term viability of these products.
文摘This perspectives article is intended highlight the growing importance and emergence of shale gas as an energy resource and as a source of chemicals. Over the next decades huge amounts of newly discovered deposits of trapped gas are expected to be produced not only in the USA but elsewhere providing a wealth of methane and ethane not only used for energy production, but also for conversion to lower hydrocarbon chemicals. This manuscript seeks to focus on the potential of trapped natural gas around the world. The potential new volumes of trapped gas within shale or other mineral strata coming to the marketplace offer a tremendous opportunity if scientists can invent new, cost effective ways to convert this methane to higher value chemicals. Understanding how to selectively break a single C-H bond in methane while minimizing methane conversion to C02 is critical.
基金support of the National Natural Science Foundation of China(22038011,51976168)the K.C.Wong Education Foundation,China Postdoctoral Science Foundation(2019M653626)+2 种基金Foundation of State Key Laboratory of High-efficiency Utilization of Coal and Green Chemical Engineering(2020-KF-06)the Promotion Plan for Young People of Shaanxi Association for Science and Technology(20180402)the Technology Foundation for Selected Overseas Chinese Scholar in Shaanxi Province(2018015).
文摘The product distribution and kinetic analysis of low-rank coal vitrinite were investigated during the chemical looping gasification(CLG)process.The acid washing method was used to treat low-rank coal,and the density gradient centrifugation method was adopted to obtain the coal macerals.By combining thermogravimetric analysis and online mass spectrometry,the influence of the heating rate and oxygen carrier(Fe2O3)blending ratio on product distribution was discussed.The macroscopic kinetic parameters were solved by the Kissinger-Akahira-Sunose(KAS)method,and the main gaseous product formation kinetic parameters were solved by the iso-conversion method.The results of vitrinite during slow heating chemical looping gasification showed that the main weight loss interval was 400–600℃,and the solid yield of sample vitrinite-Fe-10 at different heating rates was 64.30%–69.67%.When b=20℃·min^(-1),the maximum decomposition rate of vitrinite-Fe-10 was 0.312%min1.The addition of Fe2O_(3)reduced the maximum decomposition rate,but by comparing the chemical looping conversion characteristic index,it could be inferred that the chemical looping gasification of vitrinite might produce volatile substances higher than the pyrolysis process of vitrinite alone.The average activation energy of the reaction was significantly reduced during chemical looping gasification of vitrinite,which was lower than the average activation energy of 448.69 kJ·mol^(-1) during the pyrolysis process of vitrinite alone.The gaseous products were mainly CO and CO_(2).When the heating rate was 10℃·min^(-1),the highest activation energy for CH4 formation was 21.353 kJ·mol^(-1),and the lowest activation energy for CO formation was 9.7333 kJ·mol^(-1).This study provides basic data for exploring coal chemical looping gasification mechanism and reactor design by studying the chemical looping gasification process of coal macerals。
基金Funded by the National Natural Science Foundation of China(No. 51171011)
文摘The chemical stripping method of titanium alloy oxide films was studied. An environment friendly solution hydrogen peroxide and sodium hydroxide without hydrofluoric acid or fluoride were used to strip the oxide films. The morphologies of the surface and cross-section of the oxide films before and after the films stripping were characterized by using scanning electron microscopy (SEM). The microstructure and chemical compositions of the oxide films before and after the films stripping were investigated by using Raman spectroscopy (Raman) and X-ray photoelectron spectroscopy (XPS). It was shown that the thickness of the oxide film was in the range of 5-6 μm. The oxide films were stripped for 2 to 8 min in the solution. Moreover, the effect of the stripping time on the efficiency of the film stripping was investigated, and the optimum stripping time was between 6-8 min. When the stripping solution completely dissolved the whole film, the α/β microstructure of the titanium alloy Ti-10V-2Fe-3Al was partly revealed. The stripping mechanism was discussed in terms of the dissolution of film delamination. The hydrogen peroxide had a significant effect on the dissolution of the titanium alloy anodic oxide film. The feasibility of the dissolution reaction also was evaluated.
基金the National Natural Science Foundation of China (52002157,51873083)the Natural Science Foundation of Jiangsu Province(BK20190976)+1 种基金the University Natural Science Research Project of Jiangsu Province (19KJB430017)the Opening Project of State Key Laboratory of Polymer Materials Engineering (Sichuan University)(sklpme2018-4-27)
文摘The emerging one-dimensional wire-shaped supercapacitors(SCs)with structural advantages of low mass/volume structural advantages hold great interests in wearable electronic engineering.Although graphene fiber(GF)has full of vigor and tremendous potentiality as promising linear electrode for wire-shaped SCs,simultaneously achieving its facile fabrication process and satisfactory electrochemical performance still remains challenging to date.Herein,two novel types of graphene hybrid fibers,namely ferroferric oxide dots(FODs)@GF and N-doped carbon polyhedrons(NCPs)@GF,have been proposed via a simple and efficient chemical reduction-induced fabrication.Synergistically coupling the electroactive units(FODs and NCPs)with conductive graphene nanosheets endows the fiber-shaped architecture with boosted electrochemical activity,high flexibility and structural integrity.The resultant FODs@GF and NCPs@GF hybrid fibers as linear electrodes both exhibit excellent electrochemical behaviors,including large volumetric specific capacitance,good rate capability,as well as favorable electrochemical kinetics in ionic liquid electrolyte.Based on such two linear electrodes and ionogel electrolyte,a highperformance wire-shaped SC is effectively assembled with ultrahigh volumetric energy density(26.9 mW·cm^(-3)),volumetric power density(4900 mW·cm^(-3))and strong durability over 10,000 cycles under straight/bending states.Furthermore,the assembled wire-shaped SC with excellent flexibility and weavability acts as efficient energy storage device for the application in wearable electronics.
基金the National 973 Program of Ministry of Sciences and Technologies of China(2011CB201202)the National Natural Science Foundation of China(20776089)
文摘Through our newly-developed "chemical vapor deposition integrated process (ISVD-IP)'" using carbon OlOXlae (t..u2) as me raw matenal and only carbon source introduced, CO2 could be catalytically activated and converted to a new solid-form product, i.e., carbon nanotubes (CO2-derived) at a quite high yield (the single-pass carbon yield in the solid-form carbon-product produced from CO2 catalytic capture and conversion was more than 30% at a single-pass carbon-base). For comparison, when only pure carbon dioxide was introduced using the conventional CVD method without integrated process, no solid-form carbon-material product could be formed. In the addition of saturated steam at room temperature in the feed for CVD, there were much more end-opening carbon nano-tubes produced, at a slightly higher carbon yield. These inspiring works opened a remarkable and alternative new approach for carbon dioxide catalytic capture to solid-form product, comparing with that of CO2 sequestration (CCS) or CO2 mineralization (solidification), etc. As a result, there was much less body volume and almost no greenhouse effect for this solid-form carbon-material than those of primitive carbon dioxide.
基金The authors would like to thank the CIPET:IPT Ahmedabad for the grant to provide a facility in which to carry out this study.
文摘Fused deposition modeling is one of the most adaptable additive production method as a result of the value-effectiveness and environment-friendly nature.However,FDM technique nevertheless possesses primary problems in phrases of negative surface best due to including layer by using layer production method for the prototypes.It is acceptable to explore an efficient method for FDM elements to enhance the bad surface first-rate and dimensions precision.In the present research paper,an effort has been made to decorate the surface better and optimize the vital processing parameter of FDM based benchmark the use of vapor smoothing procedure(VSP).A comparative experimental take a look at has been completed by layout of experiments,Taguchi technique to analyse impact of input layout parameters at the floor finish of benchmark FDM parts.The outcomes of prevailing research display that VSP treatment improves the surface excellent of FDM components to micro stage with negligible dimensional variation.It is observed that improved floor excellent is observed in the 1,2,-Dichloroethane chemical at 90°component construct orientation,0.25 mm layer thickness,10%fill density and 90 sec Exposure times.