In the field of automobile manufacture, during the aluminum alloy cutting, chip forming and breaking process are very complicated. It is affected by many facto rs. Automatic machining process can not be carried throug...In the field of automobile manufacture, during the aluminum alloy cutting, chip forming and breaking process are very complicated. It is affected by many facto rs. Automatic machining process can not be carried through if the chip enlaces t he workpiece or the tool. So the chip control and breaking are key technology. P CD tool has many traits, such as high cutting efficiency, machining precision an d wearability. It is desired that it be used for machining coloured metals.The p aper present the study of prediction of chip breaking when PCD Tool cutting alum inum alloy with chip breaker. In the process of cutting, the method of chip brea king is up-curl-dominant chip. Therefore, based on the theory of chip breaking with chip breaker, used the cutting condition of chip breaking, this paper dedu ce the chip breaking mathematical model when cutting aluminum alloy, that is to say, the chip breaker parameters(Angle of chip break,chip groove width, bevel a ngle, the normal rake angle of chip groove, tool cutting edge angle)influence th e critical feed rate. The following conclusion can be made from theoretic analys is. The critical feed rate will decrease when the Angle of chip break and bevel angle and the normal rake angle of chip groove and tool cutting edge angle incre ase. The critical feed rate will increase when chip groove width increase. The e xperimental results are well coincided with the theoretic ones, it is proved tha t the predicting system is correct.展开更多
The theoretical formula for estimating the side curling short spiral chips is simplified. On the basis of experiment, a practical formula for forecasting the chip breaking length is obtained. It is proved by experime...The theoretical formula for estimating the side curling short spiral chips is simplified. On the basis of experiment, a practical formula for forecasting the chip breaking length is obtained. It is proved by experiment that the result from the practical formula fits well with that from the experiments.展开更多
A two-dimensional （2D） dam-break flow numerical model was developed based on the finite-volume total variation diminishing （TVD） and monotone upstream-centered scheme for conservation laws （MUSCL）-Hancock scheme...A two-dimensional （2D） dam-break flow numerical model was developed based on the finite-volume total variation diminishing （TVD） and monotone upstream-centered scheme for conservation laws （MUSCL）-Hancock scheme, which has second-order accuracy in both time and space. A Harten-Lax-van Leer-contact （HLLC） approximate Riemann solver was used to evaluate fluxes. The TVD MUSCL-Hancock numerical scheme utilizes slope limiters, such as the minmod, double minmod, superbee, van Albada, and van Leer limiters, to prevent spurious oscillations and maintain monotonicity near discontinuities. A comparative study of the impact of various slope limiters on the accuracy of the numerical flow model was conducted with several dam-break examples including wet and dry bed cases. The numerical results of the superbee and double minmod limiters agree better with the theoretical solution and have higher accuracy than other limiters in one-dimensional （1D） space. The ratio of the downstream water depth to the upstream water depth was used to select the proper slope limiter. For the 2D numerical model, the superbee limiter should not be used, owing to significant numerical dispersion.展开更多
Using the limit surface slope as a criterion of wave breaking, a simple model for estimating the spatial fraction of breaking surface of sea at an instant, which is regarded as the whitecap coverge in this paper, is a...Using the limit surface slope as a criterion of wave breaking, a simple model for estimating the spatial fraction of breaking surface of sea at an instant, which is regarded as the whitecap coverge in this paper, is analytically derived from the probability density of surface slope based on Gaussian statistics. The resulting fraction is found depending on the fourth moment of wave spectum, m(4), as well as the critical threshold of surface slope. By expressing the fourth moment in terms of the Neumann spectrum, a formula linking the fraction and wind speed for fully developed sea states is obtianed. Another formula relating the fraction to both wind speed and fetch (or duration) is achieved by expressing m, in terms of the Krylov spectrum and applying the empirical relationships used in the SMB ocean wave predicting technique. A comparison between these results and the field data of whitecap coverage collected by Monahan and O'Muircheartuigh shows an encouraging agreement.展开更多
There has existed a great deal of theory researches in term of chip production and chip breaking characteristics under conventional cutting and high speed cutting conditions,however,there isn＇t sufficient research on...There has existed a great deal of theory researches in term of chip production and chip breaking characteristics under conventional cutting and high speed cutting conditions,however,there isn＇t sufficient research on chip formation mechanism as well as its influence on cutting state regarding large workpieces under extreme load cutting.This paper presents a model of large saw-tooth chip through applying finite element simulation method,which gives a profound analysis about the characteristics of the extreme load cutting as well as morphology and removal of the large chip.In the meantime,a calculation formula that gives a quantitative description of the saw-tooth level regarding the large chip is established on the basis of cutting experiments on high temperature and high strength steel2.25Cr-lMo-0.25V.The cutting experiments are carried out by using the scanning electron microscope and super depth of field electron microscope to measure and calculate the large chip produced under different cutting parameters,which can verify the validity of the established model.The calculating results show that the large saw-toothed chip is produced under the squeezing action between workpiece and cutting tools.In the meanwhile,the chip develops a hardened layer where contacts the cutting tool and the saw-tooth of the chip tend to form in transverse direction.This research creates the theoretical model for large chip and performs the cutting experiments under the extreme load cutting condition,as well as analyzes the production mechanism of the large chip in the macro and micro conditions.Therefore,the proposed research could provide theoretical guidance and technical support in improving productivity and cutting technology research.展开更多
In the implementation of CARS nanoscopy, signal strength decreases with focal volume size decreasing. A crucial problem that remains to be solved is whether the reduced signal generated in the suppressed focal volume ...In the implementation of CARS nanoscopy, signal strength decreases with focal volume size decreasing. A crucial problem that remains to be solved is whether the reduced signal generated in the suppressed focal volume can be detected. Here reported is a theoretical analysis of detection limit （DL） to time-resolved CARS （T-CARS） nanoscopy based on our proposed additional probe-beam-induced phonon depletion （APIPD） method for the low concentration samples. In order to acquire a detailed shot-noise limited signal-to-noise （SNR） and the involved parameters to evaluate DL, the T-CARS process is described with full quantum theory to estimate the extreme power density levels of the pump and Stokes beams determined by saturation behavior of coherent phonons, which are both actually on the order of ~ 109 W/cm2. When the pump and Stokes intensities reach such values and the total intensity of the excitation beams arrives at a maximum tolerable by most biological samples in a certain suppressed focal volume （40-nm suppressed focal scale in APIPD method）, the DL correspondingly varies with exposure time, for example, DL values are 103 and 102 when exposure times are 20 ms and 200 ms respectively.展开更多
文摘In the field of automobile manufacture, during the aluminum alloy cutting, chip forming and breaking process are very complicated. It is affected by many facto rs. Automatic machining process can not be carried through if the chip enlaces t he workpiece or the tool. So the chip control and breaking are key technology. P CD tool has many traits, such as high cutting efficiency, machining precision an d wearability. It is desired that it be used for machining coloured metals.The p aper present the study of prediction of chip breaking when PCD Tool cutting alum inum alloy with chip breaker. In the process of cutting, the method of chip brea king is up-curl-dominant chip. Therefore, based on the theory of chip breaking with chip breaker, used the cutting condition of chip breaking, this paper dedu ce the chip breaking mathematical model when cutting aluminum alloy, that is to say, the chip breaker parameters(Angle of chip break,chip groove width, bevel a ngle, the normal rake angle of chip groove, tool cutting edge angle)influence th e critical feed rate. The following conclusion can be made from theoretic analys is. The critical feed rate will decrease when the Angle of chip break and bevel angle and the normal rake angle of chip groove and tool cutting edge angle incre ase. The critical feed rate will increase when chip groove width increase. The e xperimental results are well coincided with the theoretic ones, it is proved tha t the predicting system is correct.
文摘The theoretical formula for estimating the side curling short spiral chips is simplified. On the basis of experiment, a practical formula for forecasting the chip breaking length is obtained. It is proved by experiment that the result from the practical formula fits well with that from the experiments.
基金supported by the National Natural Science Foundation of China(Grants No.51679170,51379157,and 51439007)
文摘A two-dimensional （2D） dam-break flow numerical model was developed based on the finite-volume total variation diminishing （TVD） and monotone upstream-centered scheme for conservation laws （MUSCL）-Hancock scheme, which has second-order accuracy in both time and space. A Harten-Lax-van Leer-contact （HLLC） approximate Riemann solver was used to evaluate fluxes. The TVD MUSCL-Hancock numerical scheme utilizes slope limiters, such as the minmod, double minmod, superbee, van Albada, and van Leer limiters, to prevent spurious oscillations and maintain monotonicity near discontinuities. A comparative study of the impact of various slope limiters on the accuracy of the numerical flow model was conducted with several dam-break examples including wet and dry bed cases. The numerical results of the superbee and double minmod limiters agree better with the theoretical solution and have higher accuracy than other limiters in one-dimensional （1D） space. The ratio of the downstream water depth to the upstream water depth was used to select the proper slope limiter. For the 2D numerical model, the superbee limiter should not be used, owing to significant numerical dispersion.
基金This work was financially supported by the National Science Foundation of China(No.49476270,49706067)
文摘Using the limit surface slope as a criterion of wave breaking, a simple model for estimating the spatial fraction of breaking surface of sea at an instant, which is regarded as the whitecap coverge in this paper, is analytically derived from the probability density of surface slope based on Gaussian statistics. The resulting fraction is found depending on the fourth moment of wave spectum, m(4), as well as the critical threshold of surface slope. By expressing the fourth moment in terms of the Neumann spectrum, a formula linking the fraction and wind speed for fully developed sea states is obtianed. Another formula relating the fraction to both wind speed and fetch (or duration) is achieved by expressing m, in terms of the Krylov spectrum and applying the empirical relationships used in the SMB ocean wave predicting technique. A comparison between these results and the field data of whitecap coverage collected by Monahan and O'Muircheartuigh shows an encouraging agreement.
基金Supported by National Natural Science Foundation of China(Grant No.51175131)
文摘There has existed a great deal of theory researches in term of chip production and chip breaking characteristics under conventional cutting and high speed cutting conditions,however,there isn＇t sufficient research on chip formation mechanism as well as its influence on cutting state regarding large workpieces under extreme load cutting.This paper presents a model of large saw-tooth chip through applying finite element simulation method,which gives a profound analysis about the characteristics of the extreme load cutting as well as morphology and removal of the large chip.In the meantime,a calculation formula that gives a quantitative description of the saw-tooth level regarding the large chip is established on the basis of cutting experiments on high temperature and high strength steel2.25Cr-lMo-0.25V.The cutting experiments are carried out by using the scanning electron microscope and super depth of field electron microscope to measure and calculate the large chip produced under different cutting parameters,which can verify the validity of the established model.The calculating results show that the large saw-toothed chip is produced under the squeezing action between workpiece and cutting tools.In the meanwhile,the chip develops a hardened layer where contacts the cutting tool and the saw-tooth of the chip tend to form in transverse direction.This research creates the theoretical model for large chip and performs the cutting experiments under the extreme load cutting condition,as well as analyzes the production mechanism of the large chip in the macro and micro conditions.Therefore,the proposed research could provide theoretical guidance and technical support in improving productivity and cutting technology research.
基金Project supported by the National Basic Research Program of China(Grant No.2012CB825802)the Major Scientific Instruments Equipment Development of China(Grant No.2012YQ15009203)+1 种基金the National Natural Science Foundation of China(Grant Nos.60878053 and 11004136)the State Key Laboratory of Precision Measurement Technology and Instruments,Tsinghua University,China(Grant No.DL12-01)
文摘In the implementation of CARS nanoscopy, signal strength decreases with focal volume size decreasing. A crucial problem that remains to be solved is whether the reduced signal generated in the suppressed focal volume can be detected. Here reported is a theoretical analysis of detection limit （DL） to time-resolved CARS （T-CARS） nanoscopy based on our proposed additional probe-beam-induced phonon depletion （APIPD） method for the low concentration samples. In order to acquire a detailed shot-noise limited signal-to-noise （SNR） and the involved parameters to evaluate DL, the T-CARS process is described with full quantum theory to estimate the extreme power density levels of the pump and Stokes beams determined by saturation behavior of coherent phonons, which are both actually on the order of ~ 109 W/cm2. When the pump and Stokes intensities reach such values and the total intensity of the excitation beams arrives at a maximum tolerable by most biological samples in a certain suppressed focal volume （40-nm suppressed focal scale in APIPD method）, the DL correspondingly varies with exposure time, for example, DL values are 103 and 102 when exposure times are 20 ms and 200 ms respectively.
