An analytical model based on the rigid-plastic finite-element formulation for slightly compressible materials is newly proposed to examine the bonding behavior at the roll gap during clad metal sheets rolling. The int...An analytical model based on the rigid-plastic finite-element formulation for slightly compressible materials is newly proposed to examine the bonding behavior at the roll gap during clad metal sheets rolling. The interfacial elements inserted between the two metals, which are characteristic of the shear-susceptible deformation with the help of the shear factor in the expression of effective strain rate,are used to model the relative slidding at the interface. It is found that the proposed method is applicable to the simulation of clad metal sheets rolling.展开更多
With 2 kW continuous wave Nd-YAG laser, SiC ceramic powder was laser-cladded on the AA6061 aluminium alloy surface. Within the range of process parameters investigated, the parameters were optimized to produce the SiC...With 2 kW continuous wave Nd-YAG laser, SiC ceramic powder was laser-cladded on the AA6061 aluminium alloy surface. Within the range of process parameters investigated, the parameters were optimized to produce the SiC_p reinforced metal matrix composites(MMC) modified layer on AA6061 alloy surface. After being treated, the modified layer is crack-free, porosity-free, and has good metallurgical bond with the substrate. The microstructure and chemical composition of the modified layer were analyzed by such detection devices as scanning electronic microscope(SEM-EDX) and X-ray diffractometer(XRD). The performance of electrochemical corrosion and cavitation erosion and their mechanism were estimated by the microhardness tester, potentiostat and (ultrasonic-)(induced) cavitation device.展开更多
Large-area in-situ synthesized TiB2(TiB, Fe2B)—Fe metal-ceramic composite coating has been fabricated on medium carbon steel by laser cladding with the optimal laser parameters and overlapping coefficient. The bondin...Large-area in-situ synthesized TiB2(TiB, Fe2B)—Fe metal-ceramic composite coating has been fabricated on medium carbon steel by laser cladding with the optimal laser parameters and overlapping coefficient. The bonding interfaces between the cladding layer and the matrix and among different tracks are excellent. Microanalysis on the cladding layer shows that the morphology is a little different from each other and the element distribution and the mechanical properties are unanimous in each track while the mechanical property of the cladding layer shows a gradual change from the surface to the matrix. The in-situ separating out thin ceramic phases in the coating contribute to the improving of its properties greatly.展开更多
We propose a novel optical intensity modulator based on the combination of a symmetrical metal cladding optical waveguide (SMCW) and ferrofluid, where the ferrofluid is sealed in the waveguide to act as a guiding la...We propose a novel optical intensity modulator based on the combination of a symmetrical metal cladding optical waveguide (SMCW) and ferrofluid, where the ferrofluid is sealed in the waveguide to act as a guiding layer. The light matter interaction in the ferrofluid film leads to the formation of a regular nanoparticle pattern, which changes the phase match condition of the ultrahigh order modes in return. When two lasers are incident on the same spot of the waveguide chip, experiments illustrate all-optical modulation of one laser beam by adjusting the intensity of the other laser. A possible theoretical explanation may be due to the optical trapping and Soret effect since the phenomenon is considerable only when the control laser is effectively coupled into the waveguide.展开更多
The coarse WC particles ceramic-metal com- posite coatings with WC density of 67 wt-% and thickness of 1.0-1.2 mm have been cladded on 20Ni4Mo steel surface by a 2 kW CO_2 laser.The sintered WC particles with the size...The coarse WC particles ceramic-metal com- posite coatings with WC density of 67 wt-% and thickness of 1.0-1.2 mm have been cladded on 20Ni4Mo steel surface by a 2 kW CO_2 laser.The sintered WC particles with the size of 600-1000 μm are chosen as the main strengthening phase, Ni-base self-flux alloy as the binder in the compo- site coatings.The microstructure and microhardness of both WC particles and binder are analysed.The rigid ball indention with acoustic emission technique is used to evaluate the brittleness of the coating.Finally,the abrasive wear resistance of the coating is tested.Besides,the coatings with the same ratio and size of WC parti- cles in low carbon steel tube rod were cladded on 20Ni4Mo steel by atomic hydrogen welding tech- nique and analysed by the same way,their results are compared.展开更多
This paper reports that Goos-Hǎnchen (GH) shifts occurring on a symmetrical metal-cladding waveguide are experimentally identified. It was found that there exists a critical thickness of the upper metal layer, hcr,...This paper reports that Goos-Hǎnchen (GH) shifts occurring on a symmetrical metal-cladding waveguide are experimentally identified. It was found that there exists a critical thickness of the upper metal layer, hcr, above which negative shift is observed and, reversely, positive shift occurs. Both positive and negative GH shifts near the critical thickness do not vary dramatically and can achieve a maximum on the submillimeter scale, which is different from simulated results using the stationary-phase method. It also shows that this critical thickness, hcr, can be obtained at the position for zero reflectivity by setting the intrinsic damping to be the same as the radiative damping. The GH effects observed near the critical thickness are produced by extreme distortion of the reflected beam profiles, which limits the amplitude of the GH shift and, further, the sensitivity of the GH optical sensor based on the symmetrical metal-cladding waveguide.展开更多
The 2205 duplex stainless + DH36 clad steel plate was welded by gas metal arc welding(GMAW), and the welding performance of the clad steel plate was investigated. The results show that the adaptability of the weldi...The 2205 duplex stainless + DH36 clad steel plate was welded by gas metal arc welding(GMAW), and the welding performance of the clad steel plate was investigated. The results show that the adaptability of the welding procedure for the base metal of carbon steel, the transition layer, and the cladding material is excellent. The test results indicate that the phase proportion and component dilution of the GMAW-welded joints of clad steel plate can be effectively controlled to yield joints with good mechanical properties and corrosion resistance.展开更多
Interface morphology has important influence on the bond quality of titanium clad steel plates. The mechanical properties of titanium clad steel plates with wavy and straight interfaces were investigated by tensile-sh...Interface morphology has important influence on the bond quality of titanium clad steel plates. The mechanical properties of titanium clad steel plates with wavy and straight interfaces were investigated by tensile-shear tests and bending tests. The interface morphology of the plates was examined by optical microscopy (OM) and scanning electron microscopy (SEM). The experimental results show that the shear strength of a wavy interface is higher than that of a straight interface. A wavy interface is the guarantee for obtaining high shear strength to provide a greater shear resistance. During the maerobending process, cracks appear in the swirl of the wave tip and ferrotitanium intermetallies. For in-situ observing the bending process by SEM, the wave tip of a wavy interface and the massive ferrotitartium intermetallies of a straight interface are places where cracks initiate and propagate. The results are the same as those observed in the macrobending process. Became of high hardness, the wave tip and the massive ferrotitanium intermetallies are hard in terms of compatible deformation.展开更多
The steady-state temperature field of horizontal core-filling continuous casting (HCFC) for producing copper cladding aluminum rods was simulated by finite element method to investigate the effects of key processing...The steady-state temperature field of horizontal core-filling continuous casting (HCFC) for producing copper cladding aluminum rods was simulated by finite element method to investigate the effects of key processing parameters on the positions of solid-liquid interfaces (SLIs) of copper and aluminum. It is found that mandrel tube length and mean withdrawing speed have significant effects on the SLI positions of both copper and aluminum. Aluminum casting temperature (TAI) (1003-1123 K) and secondary cooling water flux (600-900 L.h-1) have little effect on the SLI of copper but cause the SLI of aluminum to move 2-4 mm. When TA1 is in a range of 1043-1123 K, the liquid aluminum can fill continuously into the pre-solidified copper tube. Based on the numerical simulation, reasonable processing parameters were determined.展开更多
This article introduces an element diffusion behavior model for a titanium/steel explosive clad plate characterized by a typical curved interface during the heat-treatment process. A series of heat-treatment experimen...This article introduces an element diffusion behavior model for a titanium/steel explosive clad plate characterized by a typical curved interface during the heat-treatment process. A series of heat-treatment experiments were conducted in the temperature range from 750℃ to 950℃, and the effects of heat-treatment parameters on the microstructural evolution and diffusion behavior were investigated by optical microscopy, scanning electron microscopy, X-ray diffraction analysis, and electron-probe microanalysis. Carbon atoms within the steel matrix were observed to diffuse toward the titanium matrix and to aggregate at the bonding interface at 850℃ or lower; in contrast, when the temperature exceeded 850℃, the mutual diffusion of Ti and Fe occurred, along with the diffusion of C atoms, resulting in the for- marion of Ti-Fe intermetallics (Fe2Ti/FeTi). The diffusion distances of C, Ti, and Fe atoms increased with increasing heating temperature and/or holding time. On the basis of this diffusion behavior, a novel diffusion model was proposed. This model considers the effects of various factors, including the curvature radius of the curved interface, the diffusion coefficient, the heating temperature, and the holding rime. The experimental results show good agreement with the calculated values. The proposed model could clearly provide a general prediction of the elements' diffusion at both straight and curved interfaces.展开更多
To measure the surface stress of thin laser cladding coatings with Rayleigh waves based on the cross correlation function, this pa- per introduced the influence of cross correlation step length on the stress measureme...To measure the surface stress of thin laser cladding coatings with Rayleigh waves based on the cross correlation function, this pa- per introduced the influence of cross correlation step length on the stress measurement. Flat-shaped specimens made of laser cladding Fe314 alloy coatings were performed by static tensile tests, and Rayleigh wave signals were collected during the test process with an ultrasonic pulser and receiver instrument combined with two Rayleigh wave transducers. The difference in time of flight between two signals was de- termined based on the cross correlation function. The microstructure was observed by scanning electronic microscopy. The influence of the stress on the propagation velocity of Rayleigh waves and the relationship between the difference in time of flight and tensile stress under dif- ferent cross correlation step lengths were analyzed. The inhomogeneous deformation of the coatings affects the relationship between the dif- ference in time of flight and tensile stress; the stress measurement of the coatings is nearly constant with the increase of cross correlation step length when it attains one cycle.展开更多
Copper-clad aluminum (CCA) flat bars produced by the continuous casting-rolling process were subjected to continuous induction heating annealing (CIHA), and the effects of induction heating temperature and holding...Copper-clad aluminum (CCA) flat bars produced by the continuous casting-rolling process were subjected to continuous induction heating annealing (CIHA), and the effects of induction heating temperature and holding time on the microstructure, interface, and mechanical properties of the fiat bars were investigated. The results showed that complete recrystallization of the copper sheath occurred under CIHA at 460℃ for 5 s, 480℃ for 3 s, or 500℃ for 1 s and that the average grain size in the copper sheath was approximately 10.0 μm. In the case of specimens subjected to CIHA at 460-500℃ for longer than 1 s, complete recrystallization occurred in the aluminum core. In the case of CIHA at 460-500℃ for 1-5 s, a continuous interracial layer with a thickness of 2.5-5.5 μm formed and the thickness mainly increased with increasing annealing temperature. After CIHA, the interracial layer consisted primarily of a Cu9A14 layer and a CuA12 layer; the average interface shear strength of the CCA flat bars treated by CIHA at 460-500℃ for 1-5 s was 45-52 MPa. After full softening annealing, the hardness values of the copper sheath and the aluminum core were HV 65 and HV 24, respectively, and the hardness along the cross section of the CCA flat bar was uniform.展开更多
文摘An analytical model based on the rigid-plastic finite-element formulation for slightly compressible materials is newly proposed to examine the bonding behavior at the roll gap during clad metal sheets rolling. The interfacial elements inserted between the two metals, which are characteristic of the shear-susceptible deformation with the help of the shear factor in the expression of effective strain rate,are used to model the relative slidding at the interface. It is found that the proposed method is applicable to the simulation of clad metal sheets rolling.
基金Project(2002AA305203) supported by Hi tech Research and Development Program of China Project(20031024) suppor ted by Liaoning Scientific and Technological Development Foundation Project(2004D011) supported by Liaoning Educational CommitteeResearch
文摘With 2 kW continuous wave Nd-YAG laser, SiC ceramic powder was laser-cladded on the AA6061 aluminium alloy surface. Within the range of process parameters investigated, the parameters were optimized to produce the SiC_p reinforced metal matrix composites(MMC) modified layer on AA6061 alloy surface. After being treated, the modified layer is crack-free, porosity-free, and has good metallurgical bond with the substrate. The microstructure and chemical composition of the modified layer were analyzed by such detection devices as scanning electronic microscope(SEM-EDX) and X-ray diffractometer(XRD). The performance of electrochemical corrosion and cavitation erosion and their mechanism were estimated by the microhardness tester, potentiostat and (ultrasonic-)(induced) cavitation device.
文摘Large-area in-situ synthesized TiB2(TiB, Fe2B)—Fe metal-ceramic composite coating has been fabricated on medium carbon steel by laser cladding with the optimal laser parameters and overlapping coefficient. The bonding interfaces between the cladding layer and the matrix and among different tracks are excellent. Microanalysis on the cladding layer shows that the morphology is a little different from each other and the element distribution and the mechanical properties are unanimous in each track while the mechanical property of the cladding layer shows a gradual change from the surface to the matrix. The in-situ separating out thin ceramic phases in the coating contribute to the improving of its properties greatly.
基金supported by the National Natural Science Foundation of China (Grant Nos. 11274091 and 11274092)the Fundamental Research Funds for the Central Universities of Hohai University, China (Grant No. 2011B11014)
文摘We propose a novel optical intensity modulator based on the combination of a symmetrical metal cladding optical waveguide (SMCW) and ferrofluid, where the ferrofluid is sealed in the waveguide to act as a guiding layer. The light matter interaction in the ferrofluid film leads to the formation of a regular nanoparticle pattern, which changes the phase match condition of the ultrahigh order modes in return. When two lasers are incident on the same spot of the waveguide chip, experiments illustrate all-optical modulation of one laser beam by adjusting the intensity of the other laser. A possible theoretical explanation may be due to the optical trapping and Soret effect since the phenomenon is considerable only when the control laser is effectively coupled into the waveguide.
文摘The coarse WC particles ceramic-metal com- posite coatings with WC density of 67 wt-% and thickness of 1.0-1.2 mm have been cladded on 20Ni4Mo steel surface by a 2 kW CO_2 laser.The sintered WC particles with the size of 600-1000 μm are chosen as the main strengthening phase, Ni-base self-flux alloy as the binder in the compo- site coatings.The microstructure and microhardness of both WC particles and binder are analysed.The rigid ball indention with acoustic emission technique is used to evaluate the brittleness of the coating.Finally,the abrasive wear resistance of the coating is tested.Besides,the coatings with the same ratio and size of WC parti- cles in low carbon steel tube rod were cladded on 20Ni4Mo steel by atomic hydrogen welding tech- nique and analysed by the same way,their results are compared.
基金Project supported by the Research Fund for Selecting and Training Excellent Young Teachers in Universities of Shanghai, Shanghai Municipal Education Commission (Grant No slg08006)"Chen Guang" project of Shanghai Municipal Education Commission and Shanghai Education Development Foundation (Grant No 09CG49)+2 种基金Dawn Project of Education Committee of Shanghai and Shanghai Education Development Foundation (Grant No 08SG48)Innovation Program of Shanghai Municipal Education Commission (Grant No 09YZ221)the Program from Shanghai Committee of Science and Technology, China (Grant Nos 07DZ22026 and 08ZR1415400)
文摘This paper reports that Goos-Hǎnchen (GH) shifts occurring on a symmetrical metal-cladding waveguide are experimentally identified. It was found that there exists a critical thickness of the upper metal layer, hcr, above which negative shift is observed and, reversely, positive shift occurs. Both positive and negative GH shifts near the critical thickness do not vary dramatically and can achieve a maximum on the submillimeter scale, which is different from simulated results using the stationary-phase method. It also shows that this critical thickness, hcr, can be obtained at the position for zero reflectivity by setting the intrinsic damping to be the same as the radiative damping. The GH effects observed near the critical thickness are produced by extreme distortion of the reflected beam profiles, which limits the amplitude of the GH shift and, further, the sensitivity of the GH optical sensor based on the symmetrical metal-cladding waveguide.
文摘The 2205 duplex stainless + DH36 clad steel plate was welded by gas metal arc welding(GMAW), and the welding performance of the clad steel plate was investigated. The results show that the adaptability of the welding procedure for the base metal of carbon steel, the transition layer, and the cladding material is excellent. The test results indicate that the phase proportion and component dilution of the GMAW-welded joints of clad steel plate can be effectively controlled to yield joints with good mechanical properties and corrosion resistance.
文摘Interface morphology has important influence on the bond quality of titanium clad steel plates. The mechanical properties of titanium clad steel plates with wavy and straight interfaces were investigated by tensile-shear tests and bending tests. The interface morphology of the plates was examined by optical microscopy (OM) and scanning electron microscopy (SEM). The experimental results show that the shear strength of a wavy interface is higher than that of a straight interface. A wavy interface is the guarantee for obtaining high shear strength to provide a greater shear resistance. During the maerobending process, cracks appear in the swirl of the wave tip and ferrotitanium intermetallies. For in-situ observing the bending process by SEM, the wave tip of a wavy interface and the massive ferrotitartium intermetallies of a straight interface are places where cracks initiate and propagate. The results are the same as those observed in the macrobending process. Became of high hardness, the wave tip and the massive ferrotitanium intermetallies are hard in terms of compatible deformation.
基金financially supported by the National High Technology Research and Development Program of China (No. 2013AA030706 and No. 2009AA03Z532)the Fundamental Research Funds for the Central Universities of China (No. FRF-TP-12-146A)
文摘The steady-state temperature field of horizontal core-filling continuous casting (HCFC) for producing copper cladding aluminum rods was simulated by finite element method to investigate the effects of key processing parameters on the positions of solid-liquid interfaces (SLIs) of copper and aluminum. It is found that mandrel tube length and mean withdrawing speed have significant effects on the SLI positions of both copper and aluminum. Aluminum casting temperature (TAI) (1003-1123 K) and secondary cooling water flux (600-900 L.h-1) have little effect on the SLI of copper but cause the SLI of aluminum to move 2-4 mm. When TA1 is in a range of 1043-1123 K, the liquid aluminum can fill continuously into the pre-solidified copper tube. Based on the numerical simulation, reasonable processing parameters were determined.
文摘This article introduces an element diffusion behavior model for a titanium/steel explosive clad plate characterized by a typical curved interface during the heat-treatment process. A series of heat-treatment experiments were conducted in the temperature range from 750℃ to 950℃, and the effects of heat-treatment parameters on the microstructural evolution and diffusion behavior were investigated by optical microscopy, scanning electron microscopy, X-ray diffraction analysis, and electron-probe microanalysis. Carbon atoms within the steel matrix were observed to diffuse toward the titanium matrix and to aggregate at the bonding interface at 850℃ or lower; in contrast, when the temperature exceeded 850℃, the mutual diffusion of Ti and Fe occurred, along with the diffusion of C atoms, resulting in the for- marion of Ti-Fe intermetallics (Fe2Ti/FeTi). The diffusion distances of C, Ti, and Fe atoms increased with increasing heating temperature and/or holding time. On the basis of this diffusion behavior, a novel diffusion model was proposed. This model considers the effects of various factors, including the curvature radius of the curved interface, the diffusion coefficient, the heating temperature, and the holding rime. The experimental results show good agreement with the calculated values. The proposed model could clearly provide a general prediction of the elements' diffusion at both straight and curved interfaces.
文摘To measure the surface stress of thin laser cladding coatings with Rayleigh waves based on the cross correlation function, this pa- per introduced the influence of cross correlation step length on the stress measurement. Flat-shaped specimens made of laser cladding Fe314 alloy coatings were performed by static tensile tests, and Rayleigh wave signals were collected during the test process with an ultrasonic pulser and receiver instrument combined with two Rayleigh wave transducers. The difference in time of flight between two signals was de- termined based on the cross correlation function. The microstructure was observed by scanning electronic microscopy. The influence of the stress on the propagation velocity of Rayleigh waves and the relationship between the difference in time of flight and tensile stress under dif- ferent cross correlation step lengths were analyzed. The inhomogeneous deformation of the coatings affects the relationship between the dif- ference in time of flight and tensile stress; the stress measurement of the coatings is nearly constant with the increase of cross correlation step length when it attains one cycle.
基金financial support from the National High-Tech Research and Development Program of China (No. 2013AA030706)Beijing Science and Technology Project (No. Z141100004214003)Yunnan Province Sciencial and Technology Cooperation Project (No. 2015IB012)
文摘Copper-clad aluminum (CCA) flat bars produced by the continuous casting-rolling process were subjected to continuous induction heating annealing (CIHA), and the effects of induction heating temperature and holding time on the microstructure, interface, and mechanical properties of the fiat bars were investigated. The results showed that complete recrystallization of the copper sheath occurred under CIHA at 460℃ for 5 s, 480℃ for 3 s, or 500℃ for 1 s and that the average grain size in the copper sheath was approximately 10.0 μm. In the case of specimens subjected to CIHA at 460-500℃ for longer than 1 s, complete recrystallization occurred in the aluminum core. In the case of CIHA at 460-500℃ for 1-5 s, a continuous interracial layer with a thickness of 2.5-5.5 μm formed and the thickness mainly increased with increasing annealing temperature. After CIHA, the interracial layer consisted primarily of a Cu9A14 layer and a CuA12 layer; the average interface shear strength of the CCA flat bars treated by CIHA at 460-500℃ for 1-5 s was 45-52 MPa. After full softening annealing, the hardness values of the copper sheath and the aluminum core were HV 65 and HV 24, respectively, and the hardness along the cross section of the CCA flat bar was uniform.