To improve the penetrating ability and the welding quality of keyhole plasma arc welding, a novel penetration closed loop control system was established. In the system, welding current and plasma gas flow rate were se...To improve the penetrating ability and the welding quality of keyhole plasma arc welding, a novel penetration closed loop control system was established. In the system, welding current and plasma gas flow rate were selected as adjusting variables. The wavelet method was used to detect penetration status from welding arc voltage in real time. The control strategy of one keyhole per pulse was adapted to fulfill stable and high quality welding process. Experimental results show that the developed system can apparently increase the penetrating force of plasma arc and keyhole plasma arc welding is realized successfully in stainless steel with 10 mm in thickness. Moreover, the disturbances of gradual change and break change from 3 mm to 6 mm in thickness are come over due to the good response property of the developed system.展开更多
Colormetric method of images by using two different wavelength images is a new measuring method for welding temperature field on the basis of ordinary colorimetric method, which depends little on the measuring distanc...Colormetric method of images by using two different wavelength images is a new measuring method for welding temperature field on the basis of ordinary colorimetric method, which depends little on the measuring distance, emissivity of body etc. In this paper the real time measuring system and measuring principle of welding temperature field are described, the whole welding temperature field is real time measured, so the temperature distribution at the welding direction and its cross section is obtained, then parameters of thermal cycle. With data from the temperature closed loop control system of the parameters of temperature field is developed and tested. Experimental results prove that it has high measurement speed (time of a field within 0.5 s ) and good dynamic response quality. Weld penetration can be controlled satisfactorily under the variation of welding condition such as welding thickness, welding speed and weldment gap etc.展开更多
Realizing of weld penetration control in gas tungsten arc welding requires establishment of a model describing the relationship between the front-side geometrical parameters of weld pool and the back-side weld width w...Realizing of weld penetration control in gas tungsten arc welding requires establishment of a model describing the relationship between the front-side geometrical parameters of weld pool and the back-side weld width with sufficient accuracy. A neural network model is developed to attain this aim. Welding experiments are conducted to obtain the training data set (including 973 groups of geometrical parameters of the weld pool and back-side weld width) and the verifying data set (108 groups). Two data sets are used for training and verifying the neural network, respectively. The testing results show that the model has sufficient accuracy and can meet the requirements of weld penetration control.展开更多
This paper presents a technique for controlling the pressure of a molten metal when using a new type of iron casting method called sand mold press casting to realize high productivity and obtain high-quality products....This paper presents a technique for controlling the pressure of a molten metal when using a new type of iron casting method called sand mold press casting to realize high productivity and obtain high-quality products.The past test results using this method showed a casting yield of 90% to 95%,while conventional methods only show a casting yield of 60% to 70%.Although the press casting method does not require a sprue cup or runner channel casting defects such as metal penetration are often caused by the high pressure in the high-velocity pressing part of this casting process.Therefore,we proposed a pressure control method with a mathematical model of molten metal pressure,and with it we achieved experimental confirmation of the successful production of brake drums at different pressing temperatures.Results show that the proposed pressing control method can realize sound,penetration-free casting production.However,the theoretical analysis and design of this pressing process had not previously been studied sufficiently,and therefore this paper presents the theoretical design algorithm for the process as well as its experimental confirmation.展开更多
An intelligent system including both a neural network(NN) and a self adjusting fuzzy controller(FC) for modeling and control of the penetration depth during gas tungsten arc welding(GTAW) process is presented in this...An intelligent system including both a neural network(NN) and a self adjusting fuzzy controller(FC) for modeling and control of the penetration depth during gas tungsten arc welding(GTAW) process is presented in this paper. The discussion is mainly focused on two parts. One is the modeling of the penetration depth with NN. A visual sensor CCD is used to obtain the image of the molten pool. A neural network model is established to estimate the penetration depth from the welding current, pool width and seam gap. It is demonstrated that the proposed neural network can produce highly complex nonlinear multi variable model of the GTAW process that offer the accurate prediction of welding penetration depth. Another is the control for the penetration depth with FC.A self adjusting fuzzy controller is proposed,which used for controlling the penetration depth.The control parameters are adjusted on line automatically according to the controlling errors of penetration and the errors can be decreased sharply. The effectiveness of the proposed intelligent methods is demonstrated by the real experiments and the improved performance results are obtained.展开更多
The influence of plate thickness on the penetration in GTAW was investigated and a theoretical heat flow model for a plate of finite thickness has been utilized to investigate the relationship between front and back p...The influence of plate thickness on the penetration in GTAW was investigated and a theoretical heat flow model for a plate of finite thickness has been utilized to investigate the relationship between front and back pool widths.Then,front pool width penetration control approach approach has been studied, which controls penetration under the variation of plate thickness.A penetration control system for autogenous GTA welding has been utilized which includes a coaxial weld pool imaging system and computer vision processing system to sense the front width of the GTA weld pool.Empirical results show the good performance of this penetration control approach in the presence of variations in joint plant thickness of 1 mm 0.04 inch) to 3 mm(0.125 inch)展开更多
Presents penetration control by weld pool resonance which occurs when the natural frequency of weld pool is equal to the frequency of sine wave current while the weld pool is excited into oscillation by superimposing ...Presents penetration control by weld pool resonance which occurs when the natural frequency of weld pool is equal to the frequency of sine wave current while the weld pool is excited into oscillation by superimposing sine wave current with definite frequency or regular frequency on DC current, and experiments carried out on detecting resonance signals during both stationary and travelling arc welding with variant frequency pulse current, and concludes with experimental results that penetration control can be realized by weld pool resonance when welding speed is lower than 80mm/min, and this control method is applicable to welding thin (0.5~3.0 mm) plates of carbon steel, low alloy steel, high strength steel and superhigh strength steel, and suitable for alternating polarity welding of stainless steel, titanium alloy steel and aluminum alloy.展开更多
A dynamics-based adaptive control approach is proposed for a planar dual-arm space robot in the presence of closed-loop constraints and uncertain inertial parameters of the payload. The controller is capable of contro...A dynamics-based adaptive control approach is proposed for a planar dual-arm space robot in the presence of closed-loop constraints and uncertain inertial parameters of the payload. The controller is capable of controlling the po- sition and attitude of both the satellite base and the payload grasped by the manipulator end effectors. The equations of motion in reduced-order form for the constrained system are derived by incorporating the constraint equations in terms of accelerations into Kane's equations of the unconstrained system. Model analysis shows that the resulting equations perfectly meet the requirement of adaptive controller design. Consequently, by using an indirect approach, an adaptive control scheme is proposed to accomplish position/attitude trajectory tracking control with the uncertain parameters be- ing estimated on-line. The actuator redundancy due to the closed-loop constraints is utilized to minimize a weighted norm of the joint torques. Global asymptotic stability is proven by using Lyapunov's method, and simulation results are also presented to demonstrate the effectiveness of the proposed approach.展开更多
A type of single neuron adaptive PID regulator with auto-tuning gain is proposed and applied to the work control of fans, waterpumps and air-pressers etc. in Handan Iron & Steel Compel China. The robusthess of ind...A type of single neuron adaptive PID regulator with auto-tuning gain is proposed and applied to the work control of fans, waterpumps and air-pressers etc. in Handan Iron & Steel Compel China. The robusthess of induStrial parameter closed-loop process controlsystems is improved, and the work quality of the systems bettered.展开更多
In this paper, we propose a smart step closed-loop power control (SSPC) algorithm and a base station assignment method based on minimizing the transmitter power (BSA-MTP) technique in a direct sequence-code division m...In this paper, we propose a smart step closed-loop power control (SSPC) algorithm and a base station assignment method based on minimizing the transmitter power (BSA-MTP) technique in a direct sequence-code division multiple access (DS-CDMA) receiver with frequency-selective Rayleigh fading. This receiver consists of three stages. In the first stage, with constrained least mean squared (CLMS) algorithm, the desired users’ signal in an arbitrary path is passed and the inter-path interference (IPI) is reduced in other paths in each RAKE finger. Also in this stage, the multiple access interference (MAI) from other users is reduced. Thus, the matched filter (MF) can use for more reduction of the IPI and MAI in each RAKE finger in the second stage. Also in the third stage, the output signals from the matched filters are combined according to the conventional maximal ratio combining (MRC) principle and then are fed into the decision circuit of the desired user. The simulation results indicate that the SSPC algorithm and the BSA-MTP technique can significantly reduce the network bit error rate (BER) compared to the other methods. Also, we observe that significant savings in total transmit power (TTP) are possible with our methods.展开更多
A integrated intelligent system for seam tracking and penetration control is given. The system received information of welding seam error and penetration depth from only one sensor, then, it realized seam tracking and...A integrated intelligent system for seam tracking and penetration control is given. The system received information of welding seam error and penetration depth from only one sensor, then, it realized seam tracking and penetration control simultaneously. This paper introduces constitution of the system, methods of information recognition, design of the neural fuzzy controller and results practically.展开更多
A three dimensional analytical model for heat conduction in a plate of finite size with a Gaussian distributed moving heat source, is obtained using the Heat Cumulating Principle and the Method of Image in arc we...A three dimensional analytical model for heat conduction in a plate of finite size with a Gaussian distributed moving heat source, is obtained using the Heat Cumulating Principle and the Method of Image in arc welding, and an estimated method of back width of seam is introduced by making use of the model and the measured top face information of temperature field . To prove the validity of the model, a series of GTA bead on plate welding were performed on a medium carbon steel under various welding conditions, the experimental results show that the theoretical prediction can provide acceptable accuracy, so the next penetration control will be based on the model.展开更多
This paper explores the model reference adaptive control problem for a class of switched linear systems under arbitrary switching with no need for the measurability of the system state.Based on the state of reference ...This paper explores the model reference adaptive control problem for a class of switched linear systems under arbitrary switching with no need for the measurability of the system state.Based on the state of reference model and the measurable output error, adaptive laws and controllers are designed for switched systems.Each subsystem may have its individual reference model and controller, which increases the design flexibility.The introduction of the closed-loop reference model is to get a better transient performance of the whole switched systems.A numerical example is provided to verify the effectiveness of the main results.展开更多
The interference reduction capability of antenna arrays and the power control algorithms have been considered separately as means to decrease the interference in wireless communication networks. In this paper, we prop...The interference reduction capability of antenna arrays and the power control algorithms have been considered separately as means to decrease the interference in wireless communication networks. In this paper, we propose smart step closed-loop power control (SSPC) algorithm in wireless networks in a 2D urban environment with constrained least mean squared (CLMS) algorithm. This algorithm is capable of efficiently adapting according to the environment and able to permanently maintain the chosen frequency response in the look direction while minimizing the output power of the array. Also, we present switched-beam (SB) technique for enhancing signal to interference plus noise ratio (SINR) in wireless networks. Also, we study an analytical approach for the evaluation of the impact of power control error (PCE) on wireless networks in a 2D urban environment. The simulation results indicate that the convergence speed of the SSPC algorithm is faster than other algorithms. Also, we observe that significant saving in total transmit power (TTP) are possible with our proposed algorithm. Finally, we discuss three parameters of the PCE, number of antenna elements, and path-loss exponent and their effects on capacity of the system via some computer simulations.展开更多
In the fifth generation(5G)wireless system,a closed-loop power control(CLPC)scheme based on deep Q learning network(DQN)is introduced to intelligently adjust the transmit power of the base station(BS),which can improv...In the fifth generation(5G)wireless system,a closed-loop power control(CLPC)scheme based on deep Q learning network(DQN)is introduced to intelligently adjust the transmit power of the base station(BS),which can improve the user equipment(UE)received signal to interference plus noise ratio(SINR)to a target threshold range.However,the selected power control(PC)action in DQN is not accurately matched the fluctuations of the wireless environment.Since the experience replay characteristic of the conventional DQN scheme leads to a possibility of insufficient training in the target deep neural network(DNN).As a result,the Q-value of the sub-optimal PC action exceed the optimal one.To solve this problem,we propose the improved DQN scheme.In the proposed scheme,we add an additional DNN to the conventional DQN,and set a shorter training interval to speed up the training of the DNN in order to fully train it.Finally,the proposed scheme can ensure that the Q value of the optimal action remains maximum.After multiple episodes of training,the proposed scheme can generate more accurate PC actions to match the fluctuations of the wireless environment.As a result,the UE received SINR can achieve the target threshold range faster and keep more stable.The simulation results prove that the proposed scheme outperforms the conventional schemes.展开更多
In the synthesis of the control algorithm for complex systems, we are often faced with imprecise or unknown mathematical models of the dynamical systems, or even with problems in finding a mathematical model of the sy...In the synthesis of the control algorithm for complex systems, we are often faced with imprecise or unknown mathematical models of the dynamical systems, or even with problems in finding a mathematical model of the system in the open loop. To tackle these difficulties, an approach of data-driven model identification and control algorithm design based on the maximum stability degree criterion is proposed in this paper. The data-driven model identification procedure supposes the finding of the mathematical model of the system based on the undamped transient response of the closed-loop system. The system is approximated with the inertial model, where the coefficients are calculated based on the values of the critical transfer coefficient, oscillation amplitude and period of the underdamped response of the closed-loop system. The data driven control design supposes that the tuning parameters of the controller are calculated based on the parameters obtained from the previous step of system identification and there are presented the expressions for the calculation of the tuning parameters. The obtained results of data-driven model identification and algorithm for synthesis the controller were verified by computer simulation.展开更多
文摘To improve the penetrating ability and the welding quality of keyhole plasma arc welding, a novel penetration closed loop control system was established. In the system, welding current and plasma gas flow rate were selected as adjusting variables. The wavelet method was used to detect penetration status from welding arc voltage in real time. The control strategy of one keyhole per pulse was adapted to fulfill stable and high quality welding process. Experimental results show that the developed system can apparently increase the penetrating force of plasma arc and keyhole plasma arc welding is realized successfully in stainless steel with 10 mm in thickness. Moreover, the disturbances of gradual change and break change from 3 mm to 6 mm in thickness are come over due to the good response property of the developed system.
文摘Colormetric method of images by using two different wavelength images is a new measuring method for welding temperature field on the basis of ordinary colorimetric method, which depends little on the measuring distance, emissivity of body etc. In this paper the real time measuring system and measuring principle of welding temperature field are described, the whole welding temperature field is real time measured, so the temperature distribution at the welding direction and its cross section is obtained, then parameters of thermal cycle. With data from the temperature closed loop control system of the parameters of temperature field is developed and tested. Experimental results prove that it has high measurement speed (time of a field within 0.5 s ) and good dynamic response quality. Weld penetration can be controlled satisfactorily under the variation of welding condition such as welding thickness, welding speed and weldment gap etc.
基金the Shandong Provincial Natural Science Foundation of China (No. Z2003F05 ).
文摘Realizing of weld penetration control in gas tungsten arc welding requires establishment of a model describing the relationship between the front-side geometrical parameters of weld pool and the back-side weld width with sufficient accuracy. A neural network model is developed to attain this aim. Welding experiments are conducted to obtain the training data set (including 973 groups of geometrical parameters of the weld pool and back-side weld width) and the verifying data set (108 groups). Two data sets are used for training and verifying the neural network, respectively. The testing results show that the model has sufficient accuracy and can meet the requirements of weld penetration control.
文摘This paper presents a technique for controlling the pressure of a molten metal when using a new type of iron casting method called sand mold press casting to realize high productivity and obtain high-quality products.The past test results using this method showed a casting yield of 90% to 95%,while conventional methods only show a casting yield of 60% to 70%.Although the press casting method does not require a sprue cup or runner channel casting defects such as metal penetration are often caused by the high pressure in the high-velocity pressing part of this casting process.Therefore,we proposed a pressure control method with a mathematical model of molten metal pressure,and with it we achieved experimental confirmation of the successful production of brake drums at different pressing temperatures.Results show that the proposed pressing control method can realize sound,penetration-free casting production.However,the theoretical analysis and design of this pressing process had not previously been studied sufficiently,and therefore this paper presents the theoretical design algorithm for the process as well as its experimental confirmation.
文摘An intelligent system including both a neural network(NN) and a self adjusting fuzzy controller(FC) for modeling and control of the penetration depth during gas tungsten arc welding(GTAW) process is presented in this paper. The discussion is mainly focused on two parts. One is the modeling of the penetration depth with NN. A visual sensor CCD is used to obtain the image of the molten pool. A neural network model is established to estimate the penetration depth from the welding current, pool width and seam gap. It is demonstrated that the proposed neural network can produce highly complex nonlinear multi variable model of the GTAW process that offer the accurate prediction of welding penetration depth. Another is the control for the penetration depth with FC.A self adjusting fuzzy controller is proposed,which used for controlling the penetration depth.The control parameters are adjusted on line automatically according to the controlling errors of penetration and the errors can be decreased sharply. The effectiveness of the proposed intelligent methods is demonstrated by the real experiments and the improved performance results are obtained.
文摘The influence of plate thickness on the penetration in GTAW was investigated and a theoretical heat flow model for a plate of finite thickness has been utilized to investigate the relationship between front and back pool widths.Then,front pool width penetration control approach approach has been studied, which controls penetration under the variation of plate thickness.A penetration control system for autogenous GTA welding has been utilized which includes a coaxial weld pool imaging system and computer vision processing system to sense the front width of the GTA weld pool.Empirical results show the good performance of this penetration control approach in the presence of variations in joint plant thickness of 1 mm 0.04 inch) to 3 mm(0.125 inch)
文摘Presents penetration control by weld pool resonance which occurs when the natural frequency of weld pool is equal to the frequency of sine wave current while the weld pool is excited into oscillation by superimposing sine wave current with definite frequency or regular frequency on DC current, and experiments carried out on detecting resonance signals during both stationary and travelling arc welding with variant frequency pulse current, and concludes with experimental results that penetration control can be realized by weld pool resonance when welding speed is lower than 80mm/min, and this control method is applicable to welding thin (0.5~3.0 mm) plates of carbon steel, low alloy steel, high strength steel and superhigh strength steel, and suitable for alternating polarity welding of stainless steel, titanium alloy steel and aluminum alloy.
基金supported by the National Natural Science Foundation of China(11272027)
文摘A dynamics-based adaptive control approach is proposed for a planar dual-arm space robot in the presence of closed-loop constraints and uncertain inertial parameters of the payload. The controller is capable of controlling the po- sition and attitude of both the satellite base and the payload grasped by the manipulator end effectors. The equations of motion in reduced-order form for the constrained system are derived by incorporating the constraint equations in terms of accelerations into Kane's equations of the unconstrained system. Model analysis shows that the resulting equations perfectly meet the requirement of adaptive controller design. Consequently, by using an indirect approach, an adaptive control scheme is proposed to accomplish position/attitude trajectory tracking control with the uncertain parameters be- ing estimated on-line. The actuator redundancy due to the closed-loop constraints is utilized to minimize a weighted norm of the joint torques. Global asymptotic stability is proven by using Lyapunov's method, and simulation results are also presented to demonstrate the effectiveness of the proposed approach.
文摘A type of single neuron adaptive PID regulator with auto-tuning gain is proposed and applied to the work control of fans, waterpumps and air-pressers etc. in Handan Iron & Steel Compel China. The robusthess of induStrial parameter closed-loop process controlsystems is improved, and the work quality of the systems bettered.
文摘In this paper, we propose a smart step closed-loop power control (SSPC) algorithm and a base station assignment method based on minimizing the transmitter power (BSA-MTP) technique in a direct sequence-code division multiple access (DS-CDMA) receiver with frequency-selective Rayleigh fading. This receiver consists of three stages. In the first stage, with constrained least mean squared (CLMS) algorithm, the desired users’ signal in an arbitrary path is passed and the inter-path interference (IPI) is reduced in other paths in each RAKE finger. Also in this stage, the multiple access interference (MAI) from other users is reduced. Thus, the matched filter (MF) can use for more reduction of the IPI and MAI in each RAKE finger in the second stage. Also in the third stage, the output signals from the matched filters are combined according to the conventional maximal ratio combining (MRC) principle and then are fed into the decision circuit of the desired user. The simulation results indicate that the SSPC algorithm and the BSA-MTP technique can significantly reduce the network bit error rate (BER) compared to the other methods. Also, we observe that significant savings in total transmit power (TTP) are possible with our methods.
文摘A integrated intelligent system for seam tracking and penetration control is given. The system received information of welding seam error and penetration depth from only one sensor, then, it realized seam tracking and penetration control simultaneously. This paper introduces constitution of the system, methods of information recognition, design of the neural fuzzy controller and results practically.
文摘A three dimensional analytical model for heat conduction in a plate of finite size with a Gaussian distributed moving heat source, is obtained using the Heat Cumulating Principle and the Method of Image in arc welding, and an estimated method of back width of seam is introduced by making use of the model and the measured top face information of temperature field . To prove the validity of the model, a series of GTA bead on plate welding were performed on a medium carbon steel under various welding conditions, the experimental results show that the theoretical prediction can provide acceptable accuracy, so the next penetration control will be based on the model.
基金Sponsored by the National Natural Science Foundation of China(Grant No.61233002)the 111 Project(Grant No.B16009)the IAPI Fundamental Research Funds(Grant No.2013ZCX03-01)
文摘This paper explores the model reference adaptive control problem for a class of switched linear systems under arbitrary switching with no need for the measurability of the system state.Based on the state of reference model and the measurable output error, adaptive laws and controllers are designed for switched systems.Each subsystem may have its individual reference model and controller, which increases the design flexibility.The introduction of the closed-loop reference model is to get a better transient performance of the whole switched systems.A numerical example is provided to verify the effectiveness of the main results.
文摘The interference reduction capability of antenna arrays and the power control algorithms have been considered separately as means to decrease the interference in wireless communication networks. In this paper, we propose smart step closed-loop power control (SSPC) algorithm in wireless networks in a 2D urban environment with constrained least mean squared (CLMS) algorithm. This algorithm is capable of efficiently adapting according to the environment and able to permanently maintain the chosen frequency response in the look direction while minimizing the output power of the array. Also, we present switched-beam (SB) technique for enhancing signal to interference plus noise ratio (SINR) in wireless networks. Also, we study an analytical approach for the evaluation of the impact of power control error (PCE) on wireless networks in a 2D urban environment. The simulation results indicate that the convergence speed of the SSPC algorithm is faster than other algorithms. Also, we observe that significant saving in total transmit power (TTP) are possible with our proposed algorithm. Finally, we discuss three parameters of the PCE, number of antenna elements, and path-loss exponent and their effects on capacity of the system via some computer simulations.
文摘In the fifth generation(5G)wireless system,a closed-loop power control(CLPC)scheme based on deep Q learning network(DQN)is introduced to intelligently adjust the transmit power of the base station(BS),which can improve the user equipment(UE)received signal to interference plus noise ratio(SINR)to a target threshold range.However,the selected power control(PC)action in DQN is not accurately matched the fluctuations of the wireless environment.Since the experience replay characteristic of the conventional DQN scheme leads to a possibility of insufficient training in the target deep neural network(DNN).As a result,the Q-value of the sub-optimal PC action exceed the optimal one.To solve this problem,we propose the improved DQN scheme.In the proposed scheme,we add an additional DNN to the conventional DQN,and set a shorter training interval to speed up the training of the DNN in order to fully train it.Finally,the proposed scheme can ensure that the Q value of the optimal action remains maximum.After multiple episodes of training,the proposed scheme can generate more accurate PC actions to match the fluctuations of the wireless environment.As a result,the UE received SINR can achieve the target threshold range faster and keep more stable.The simulation results prove that the proposed scheme outperforms the conventional schemes.
文摘In the synthesis of the control algorithm for complex systems, we are often faced with imprecise or unknown mathematical models of the dynamical systems, or even with problems in finding a mathematical model of the system in the open loop. To tackle these difficulties, an approach of data-driven model identification and control algorithm design based on the maximum stability degree criterion is proposed in this paper. The data-driven model identification procedure supposes the finding of the mathematical model of the system based on the undamped transient response of the closed-loop system. The system is approximated with the inertial model, where the coefficients are calculated based on the values of the critical transfer coefficient, oscillation amplitude and period of the underdamped response of the closed-loop system. The data driven control design supposes that the tuning parameters of the controller are calculated based on the parameters obtained from the previous step of system identification and there are presented the expressions for the calculation of the tuning parameters. The obtained results of data-driven model identification and algorithm for synthesis the controller were verified by computer simulation.