Recovery of alumina from circulating fluidized bed combustion Al-rich fly ash using mild hydrochemical process

To utilize CFBC Al-rich fly ash, a mild hydrochemical extraction process was investigated for recovery of alumina. An alumina extraction efficiency of 92.31%was attained using a 45%NaOH solution, an original caustic ratio （molar ratio of Na2O to Al2O3 in the sodium aluminate solution） of 25, a molar ratio of CaO to SiO2 in the fly ash of 1.1, a liquid volume to solid mass ratio of 9, a reaction temperature of 280 ℃, and a residence time of 1 h when treating fly ash with an alumina to silica mass ratio （A/S） of 0.78 and an alumina content of 32.43%. Additionally, the alumina leaching mechanism was explored via structural and chemical analysis, which revealed that after alkaline digestion, the main solid phase containing silica was NaCaHSiO4 with a theoretical A/S of zero.

Emission control for precursors causing acid rain(V): Improvement of acid soil with the bio-briquette combustion ash

The bio-briquette technique which mixes coal, biomass and sulfur fixation agent and bio-briquettes under 3—5 t/cm 2 line pressure has aroused people's attention in view of controlling the air pollution and the acid rain. In this paper, the physicochemical properties of bio-briquette and its ash were investigated. And the acid soil was improved by the bio-briquette combustion ash, which contained nutritive substances such as P, N, K and had the acid-neutralizing capacity(ANC). The pH, EC, effective nutrient elements(Ca, Mg, K, P and N), heavy metal elements(Al, Cu, Cd, Cr, Zn and Mn) and acid-neutralizing capacity change of ash-added soils within the range of 0—10%, were also studied. Specially, when 5% bio-briquette combustion ash was added to the tested soil, the content of the effective elements such as Ca, Mg and K rose by 100 times, 7 times and twice, respectively. The total nitrogen also increased by about twice. The results showed the oxyanions such as that of Al, Cu, Cd, Cr, Zn and Mn were not potentially dangerous, because they were about the same as the averages of them in Chinese soil. It is shown that the ANC became stronger, though the ANC hardly increases in the ash-added soil. On the basis of the evaluation indices, it is concluded that the best mixture ratio is to add 2.5%—8% of the bio-briquette combustion ash to the tested soil.

An Evaluation on the Physical and Chemical Composition of Coal Combustion Ash and Its Co-Placement with Coal-Mine Waste Rock

In the last few decades, the utilization of coal to generate electricity was rapidly increasing. Consequently, the production of coal combustion ash (CCA) as a by-product of coal utilization as primary energy sources was increased. The physical and geochemical characteristics of CCA were site-specific which determined by both inherent coal-source quality and combustion condition. This study was intended to characterize the physical, chemical and mineralogical properties of a coal-combustion ash (CCA) from a site specific power plant and evaluate the leachate characteristic of some scenario on the co-placement of CCA with coal-mine waste rock. The physical properties such as specific gravity, dry density, porosity and particle size distribution were determined. Chemically, the CCA sample is enriched mainly in silica, aluminum, iron, and magnesium along with a little amount of calcium and sodium which includes in the class C fly ash category. Moreover, it is found that the mineral phases identified in the sample were quartz, mullite, aragonite, magnetite, hematite, and spinel. Co-placement experiment with mudstone waste rock shows that the CCA, though it has limited contribution to the decreasing permeability, has important contributed to increase the quality of leachate through releasing higher alkalinity. Moreover, addition of CCA did not affect to the increase of the trace metal element in the leachate. Hence, utilization of CCA by co-placement with coal mine waste rock in the dumping area is visible to be implemented.

Slagging characteristics of molten coal ash on silicon-aluminum combustion liners of boiler

In order to study the slagging characteristics of boiler combustion liners during pulverized coal stream combustion, the slag samples on the surface of combustion liner were investigated by X-ray diffractometry, scan electron microscopy and energy dispersive X-ray analysis, and the transformation characteristics of the compositions and crystal phases were studied. The results show that the size of slag granules decreases as the slagging temperature increases; the crystallinity of coal ash I reduces to about 48.6% when the temperature is increased up to 1 350 ℃, and that of the coal ash II reduces to about 65% when the temperature is increased up to 1 500 ℃; the encroachment of molten coal ash to the combustion liner is strengthened. At the same time, the diffusion and the segregation of the compositions in combustion liners have selectivity, which is in favor of enhancing the content of crystal phases, weakening the conglutination among molten slag compositions and combustion liner, and avoiding yielding big clinkers. But the diffusion of the compositions in combustion liners increases the porosity and decreases the mechanical intensity of combustion liner, and makes the slag encroachment to the liner become more serious.

有机醇胺TEA-M-无机盐体系对固硫灰渣活性激发的影响

固硫灰渣的处理以及环保型激发剂材料的开发是防止环境二次污染的有效途径。本文开发了一种有机醇胺TEA-无机激发剂M-无机盐复合激发剂,通过SEM、FTIR、XRD等测试方法对所制备的复合激发剂进行表征,先后探索了M、TEA-M、TEA-M-无机盐三个系列的激发剂对水泥胶砂流动度比和抗压活性指数的影响。结果表明,TEA的助磨作用改善了颗粒的粒径,无机激发剂M能影响参与水化反应的Ca(OH)_(2)含量,无机盐CaSiO_(3)后期会产生C-S-H并提供碱性条件。复合激发剂中的不同材料间的协同作用使水泥胶砂7和28 d的抗压活性指数分别提高了29个和18个百分点(与空白样相比),并且胶砂净浆的流动度比仍然保持在较高水平。本文为固硫灰渣提供了一种环保型的复合激发剂材料,促进了固硫灰渣的绿色化应用。

Strength and thermal behavior of low weight foam geopolymer using circulating fluidized bed combustion fly ash

A comparative study of the influence of elevated temperature on foam geopolymer using circulating fluidized bed combustion fly ash（CFA） was reported. Foam geopoymers were prepared with different amounts of foam agent and different Si O2/Al2O3 molar ratios of 3.1, 3.4, and 3.8. The mechanical, thermo-physical properties and microstructure of the foam geopolymers before and after exposure to elevated temperature of 800, 1000, and 1200 ℃ were investigated. The specimen with Si O2/Al2O3 molar ratio of 3.8 exhibits the highest compressive strength, better microstructure and dimension stability before and after firing. Carnegeite, nepheline, and zeolite crystalline phases appearing after exposure may contribute to the good post-exposure strength. Low weight foam geopolymer using CFA can increase strength and maintain higher stability as high as 1000 ℃.

A novel suspension-floating-circulating fluidized combustion technology for coal slurry

A novel suspension-floating-circulating fluidized combustion technology is proposed for burning coal slurry fuel in traditional circulating ftuidized bed boilers （CFBB）. This technology can solve some existing problems in large- capacity CFBB burning coal slurry. The principles of the suspension-floating-circulating fluidized combustion technology were introduced in detail in this paper. A 130 t/h CFBB was retrofitted based on the technology, and the retrofitted system mainly includes a long-distance transport sub-system, a bed-material conveying sub-system with a wind-seal device invented by the authors, a superheater thermoregulation device using a novel temperature regulator, a return loop flu- idization facility, and a pneumatic ash conveying sub-system with sealed pump. The achieved performance of the retro- fitted CFBB shows that the thermal efficiency is 89.83 %, the combustion efficiency is 96.24 %, and the blending proportion of slurry is 94 %.

Synthesis and characterization of SrCe_(0.95)Y_(0.05)O_(3-δ) nano powders by low temperature combustion

Nanosized SrCe0.95Y0.05O3-δ powders with homogeneous composition were synthesized by the low temperature combustion process based on the Pechini method. A polymeric precursor sol was formed by using citric acid and ethylene glycol as the chelating agents of metal ions. The perovskite-type SrCe0.95Y0.05O3-δpowders with uniform shape and smaller than 25 nm in size were obtained through the combustion of the polymeric precursor sol at the existence of nitric acid and ammonium hydroxide. It was found that modulating the quantifies of nitric acid and ammonium hydroxide could control the particle size, and the quantities of residue carbonate ions were also affected by the quantifies of citric acid and ethylene glycol.

The Combustion Synthesis Process of Al-Ti-C System in an Elevated-temperature Al-melt

One of the main disadvantages of combustion synthesis of ceramic/metal composite materials is the relatively high level of porosity present in the products. To synthesize TiC/Al composites with a dense structure, this paper proposes a novel application of an elevated-temperature Al-melt to directly ignite and simultaneously infiltrate Al-Ti-C preform dipped in the melt. The emphasis was placed on the combustion synthesis process and mi-crostructural evolution of the preform in the melt, by a liquid quenching test combined with the measurement of the temperature history of the dipped preform. The results show that the combustion synthesis process of the preform in the elevated-temperature melt involves a series of reactions, and that higher temperature of the melt is favourable for the formation of TiC. The synthesized TiC/Al composites exhibit a dense structure, which is attributed to the infiltration of the melt into the preform.

Modification of Melting Combustion Kinetic Model of Fine Ash from Entrained-Flow Gasifier

Coal gasification technology is a prominent technology in the coal chemical industry and serves as the fundamental basis for various process industries,including coal-based chemicals,coal-based liquid fuels,Integrated Gasification Combined Cycle(IGCC) power generation,multi-generation systems,hydrogen production,and fuel cells.The gasification process generates significant quantities of ash residue,with annual emissions exceeding tens of millions of tons and accumulation reaching hundreds of millions of tons.Accordingly,there is an urgent need to investigate methods for its disposal.The combustion of gasified fine ash(GFA) was conducted in a tube furnace,and the conventional shrinking core model was modified to accurately predict the combustion behaviors at different temperatures(900℃-1500℃).We divided the reaction temperatures into three ranges,which is defined as unmelted combustion(TFT) and mixed combustion(DTFT),the surface ash of GFA grains fell off,and the residual carbon and gas-phase reactants were nearly no longer affected by the diffusion resistance,thus significantly accelerated the reaction of internal residual carbon.In order to predict the melt combustion process more accurately,the time term of the shrinkage core model(SCM) is modified,and the effective diffusion coefficient of T>FT is defined.

A New Combustion Process for Nanosized BaCe_(0.95)Y_(0.05)O_(3-δ) Powders

Nanosized BaCe_(0.95)Y_(0.05)O_(3-δ) powders with the homogeneous composition were synthesized by a new combustion process based on the Pechini method. A polymeric precursor sol was formed by use of citric acid and ethylene glycol as the chelating agents of metal ions. The perovskite-type BaCe_(0.95)Y_(0.05)O_(3-δ) powders with uniform shape and smaller than 40 nm in sized were obtained through the combustion of the polymeric precursor sol at the existence of nitric acid and ammonium hydroxide. It was found the particle size could be controlled by modulating the quantities of nitric acid and ammonium hydroxide, the quantities of the residue, carbonate ions were also affected by the quantities of the citric acid and ethylene glycol.

THE EXPERIMENTAL INVESTIGATION OF COAL COMBUSTION CHARACTERISTICS IN A FBC WITH FLY ASH RECYCLE

In order to seek the effective method of increasing the coal combustion effi-ciency and to obtain the dcsign data for a certain kind of coal in fluidized bed combustors(FBCs),the experiments of coal combustion characteristics were conducted in a FBC facil-ity with the cross-section of 0.3m×0.3m and 6m in height.The variations of carbon con-tent of particles with recycle ratio,particle diameter,sample location and flow direction,the effects of bed temperature and fluidizing velocity on combustion efficiency and the va-riations of the temperature characteristic and combustion fraction in freeboard were inves-tigated.The experimental results indicate that using fly ash recycle not only can increasethe combustion efficiency,but also can improve the operation performances obviously.

Mineralogy of clean coal combustion by-products

Coal combustion technologies are changing in order to burn coal more cleanly.Many 'clean combustion' and post-combustion technologies are developed to remove SO_2 and NO_xgases, particulate matter during combustion, or from the flue gases leaving the furnace. This paperfocuses on three types of fly ash (flue gas desulfurization (FGD) residuals, atmospheric fluidizedbed combustion (AFBC) residuals and sorbent duct injection (SDI) residuals) which produced by 'theclean combustion' and post-combustion technologies. The residuals formed by FGD are PCFA (pulverizedcoal fly ash) grains entrained with reacted and unre-acted sorbent and have lower bulk densitiesthan PCFA grains because it contains higher concentrations of calcium and sulfur, and lowerconcentrations of silicon, aluminum and iron than PCFAs. AFBC residuals consist of spent bed whichis a heterogeneous mixture of coarse-grained bed material and irregularly shaped, unfused, sphericalPCFAs. The main crystalline phases in AFBC residuals are anhydrite (reacted sorbent), quartz andlime (unreacted sobent), calcite, hematite, periclase, magnetite and feldspars. The residualsproduced by SDI contained 65 percent-70 percent PCFA with the larger sizes material beingirregularly shaped, fused or rough-edged. The reaction products of sorbent (portlandite and lime)included calcium sulfate (anhydrite) and calcium sulfate. The chemical properties of these residualsare similar to those of high calcium PCFAs because of the high alkalinity and high pH of theseresiduals.

Sintering of Pellets, Compound by Fly Ash, Clay and Charcoal in a Fixed Bed Combustion Reactor

Normally, industries in general, produce waste at its majority toxic, such as fly ash, for example, which damage the environment. The aim of this paper is to investigate the evolution of the temperature in a combustion reactor, full of pellets manufactured with fly ash, clay and charcoal powder, after sintering, to obtainment synthetic aggregates for use in civil construction. The pellets were produced in a cement mix. For realization of the work, a co-current combustion reactor was made in order to analyze the temperatures profile and investigate if the values of these temperatures would be sufficient to initiate the process of sintering of the pellets. Temperatures reached in the reactor varied in the range of 800 ℃-1,290 ℃. These values are sufficient to initiate the process of sintering of the pellets. For the experiment realized, parameters such as inlet velocity of the fluid （air）, diameters of the pellets and size of charcoal crushed in a disk mill were varied and the effect of variations of these parameters were analyzed for the experiment. The historical temperatures were recorded by a data acquisition instrument and subsequently plotted for analysis.

Adsorption properties of CFBC ash-cement pastes as compared with PCC fly ash-cement pastes

Circulating fluidized bed combustion （CFBC） ash can be potentially used as supplementary cementitious materials for concrete production due to its desirable pozzolanic activity. The adsorption properties of CFBC ash-cement pastes were studied, and ordinary pulverized coal combustion （PCC） fly ash-cement pastes were used as control. The water-adsorption and superplasticizer （SP）-adsorption properties of the pastes were evaluated by water demand and UV-visible absorption spectroscopy respectively. The results show that CFBC ash-cement system has greater compressive strength as compared with PCC fly ash-cement system at a given curing age, although the water demand of the former is significantly higher than that of the latter. CFBC ash-cement pastes possess higher adsorption ability of aliphatic SP than PCC fly ash-cement pastes and the adsorption amount increases with an increase in ash replacement ratio. CFBC ash- cement pastes exhibit lower workability with higher slump loss. It is concluded that CFBC ash can be potentially used as supplementary cementitious material in concrete production, but the mix design of CFBC ash concrete needs to be appropriately adjusted. It is suggested that CFBC ash is used for the production of the concrete needing low flowability.

Stable CuO/La_(2)Sn_(2)O_(7) catalysts for soot combustion:Study on the monolayer dispersion behavior of CuO over a La_(2)Sn_(2)O_(7) pyrochlore support

To understand the dispersion behavior of metal oxides on composite oxide supports and with the expectation of developing more feasible catalysts for soot oxidation,CuO/La_(2)Sn_(2)O_(7)samples containing varied CuO loadings were fabricated and characterized by different techniques and density functional theory calculations.In these catalysts,a spontaneous dispersion of CuO on the La_(2)Sn_(2)O_(7)pyrochlore support formed,having a monolayer dispersion capacity of 1.90 mmol CuO/100 m^(2) La_(2)Sn_(2)O_(7)surface.When loaded below this capacity,CuO exists in a sub-monolayer or monolayer state.X-ray photoelectron spectroscopy(XPS),Raman spectroscopy,and Bader charge and density of states analyses indicate that there are strong interactions between the sub-monolayer/monolayer CuO and the La_(2)Sn_(2)O_(7)support,mainly through the donation of electrons from Cu to Sn at the B-sites of the structure.In contrast,Cu has negligible interactions with La at the A-sites.This suggests that,in composite oxide supports containing multiple metals,the supported metal oxide interacts preferentially with one kind of metal cation in the support.The Raman,in situ diffuse reflectance infrared Fourier transform spectroscopy,and XPS results confirmed the formation of both O2^(-)and O2^(2-)as the active sites on the surfaces of the CuO/La_(2)Sn_(2)O_(7)catalysts,and the concentration of these active species determines the soot combustion activity.The number of active oxygen anions increased with increase in CuO loading until the monolayer dispersion capacity was reached.Above the monolayer dispersion capacity,microsized CuO crystallites formed,and these had a negative effect on the generation of active surface oxygen sites.In summary,a highly active catalyst can be prepared by covering the surface of the La_(2)Sn_(2)O_(7)support with a CuO monolayer.

Mapping Subsurface Seepage Flow Patterns in Proximity to a Coal Combustion Residual Landfill Using Electrical Resistivity Tomography

Electrical resistivity tomography data were acquired in proximity to the coal combustion residual landfill in an effort to image and analyze seepage pathways through the shallow residual soil and underlying karsted limestone bedrock. The water table is at a depth of more than 45 m. The most prominent subsurface seepage pathways identified on the acquired electrical resistivity tomography data are located immediately adjacent to the toe of the landfill and are attributed to stormwater run-off. The moisture content of the limestone appears to decrease gradually with increasing distance from the toe of the landfill, suggesting there is also a horizontal component of moisture flow in the subsurface. Shallow limestone with higher moisture content generally underlies or is in close proximity to anthropogenic features such as drainage ditches and clay berms that are designed to channel run-off. At one location, electrical resistivity tomography data were acquired along essentially the same traverse at different times of the year, and the resistivity of shallow limestone overall was lower on the data acquired after heavy rains.

Effect of Fe_(2)O_(3) on the Formation of Micro Glass Beads under Air Staged Combustion

The effect of Fe_(2)O_(3) on the formation of micro glass beads(MGBs)under air staged combustion was studied.The experimental temperature was 1450℃,and Hegang bituminous coal was used as the experimental object.X⁃ray diffractometer(XRD),ash fusion tester,viscosity formula and scanning electron microscopy(SEM)were used to analyze the fly ash.Nano Measurer 1.2 software was used to measure the diameter of MGBs.The results showed that with the increase of Fe_(2)O_(3) in Hegang coal,the glass phase in fly ash first increased and then decreased.When the amount of Fe_(2)O_(3) was 15%,the content of the glass phase was the highest,which was 51.26%.The ash melting point first decreased and then increased,while the viscosity gradually decreased and the particles gradually became spherical.With the increase of Fe_(2)O_(3),the proportion of MGBs with particle size less than 10μm increased gradually.From the above results,it can be concluded that the addition of Fe_(2)O_(3) is conducive to the formation of MGBs and the reduction of particle size.

Liming Characteristics of a High-Calcium Dry Flue Gas Desulfurization By-Product and a Class-C Fly Ash

Due to coal’s availability and low cost, coal combustion continues to be the United States’ primary energy source. However, coal combustion produces large quantities of waste material. Some coal combustion by-products (CCBs) have chemical and physical characteristics that make them potentially useful as soil amendments. The objectives of this study were to characterize a relatively new, high-calcium dry flue gas desulfurization (DFGD) by-product and compare its agronomic liming potential to a Class-C fly ash (FA) and reagent-grade calcium carbonate (CaCO3). Calcium car-bonate equivalence (CCE), degree of fineness (DOF), and effective neutralizing value (ENV) for each CCB were determined using standard methods. The CCBs and CaCO3 were also incubated with an acidic (~4.5) clay sub-soil at application rates equiva-lent to 0, 0.5, 1, and 2 times the soil’s lime requirement and compared to an una-mended control. Soil pH was then measured periodically during a 40-day incubation. The ENV of 79.4% for the DFGD by-product and 57.3% for the FA were comparable to those of commercially available liming materials, but were significantly lower (P < 0.05) than that of reagent-grade CaCO3. After 40 days of incubation at the 0.5× ap-plication rate, both CCBs raised the pH of the clay soil to only 5.0, while the CaCO3 raised the pH to 6.5. After 40 days at the 1× rate, all three materials had raised the soil pH to between 6.5 and 7.0, although the FA increased the soil pH more slowly than did the other two materials. At the 2× rate, both CCBs increased the soil pH to between 7.5 and 8.0, while the CaCO3 increased the soil pH to only 7.0. Both CCBs appear to be useful as soil liming materials, although care should be taken to avoid over-application, as this may make the soil too alkaline for optimum plant growth.

Preparation of Single Phase Na-X Zeolite from Oil Shale Ash by Melting Hydrothermal Method

A single phrase Na - X zeolite was synthesized from pretreated oil shale ash by alkaline fusion and hydrotherreal treatment. Eff3cts of the NaOH concentration, crystallization time ant temperature on the formation of Na-X zeolite were studied in detail. The single phase Na- X zeolite powders can. be prepared by alkaline fusion o.f pretreated oil shale ash at 600 ℃ .for 1 h, and crystalli-zation at 80 - 100 ℃ .for 8 - 10 h with NaOH concentration of 3 -3. 5 tool · L-1. Na - A zeolite appears when decreasing NaOH concentration, crystallization time or temperature, ant an unnamed zeolite emerges when prolonging crystallization time or raising crystalli-zation, temperature. SEM micrographs suggest that the aggregates of Na-X zeolite particles have perfect dispersity and uniform granular with about 1.5 μm in size, and most of the Na-X zeolite crystals display a regular octahedral structure with the size of about 500 nm. The specific surface area of the powders with single Na-X zeolite phase reaches the maximum value of 488. 163 2 m2· g -1, larger than that of multiple zeolite powders.