Investigation into the operation of an autothermal two-section subbituminous coal fluidized bed gasifier

Using a newly developed experimental setup,the features and advantages of an autothermal single-casing atmospheric sub-bituminous coal fluidized bed air-blown gasifier,combining a combustion and gasification section,and mixing the dispersed phase(inert material,char)and heat exchange between them through an annular transfer device,have been revealed.To increase the efficiency of the gasifier,an experimental-computational method was developed find the conditions for optimal operation,combining changing the annular flow's geometry and regulating the primary air for gasification.A simple and reliable multizone thermodynamic calculation model makes it possible to predict the composition of char and syngas in the gasification section with acceptable accuracy.This method confirmed that a two-section fluidized bed gasifier can provide efficient gasification of solid fuels and is suitable for use in small-scale cogeneration plants.Syngas with a heating value of 3.6-4.5 MJ/m^(3)and CGE of 38.2%-42.3%was obtained in the experimental setup without optimizing the primary air flow rate.With optimization,the indicators increased to the heating value of syngas of 5.20-5.34 MJ/m^(3)and CGE of 42.5%-50.0%.With heat regeneration of 0.8,CGE increases to 70%.

Influences of Temperature and Coal Particle Size on the Flash Pyrolysis of Coal in a Fast-entrained Bed

The experiments on the flash pyrolysis of a lignite were carried out in a fast-entrained bed reactor as a basic study on a so-called ＇ coal topping process＇. The investigation focused on the effects of pyrolysis temperature and coal particle size on the product distribution and composition. The experimental results show that an increase in the pyrolysis temperature results in a higher yield of gaseous products while a larger particle size leads to a decrease of the liquid yield. An optimum temperature for the liquid yield was found to be 650℃. A certain amount of phenol groups was found in the liquid products, which may be used to produce high-valued fine chemicals. The FTIR analyses of the coal and chars show that aliphatic structures in the chars are gradually replaced by aromatic structures with the increasing of pyrolysis temperature and coal particle size. The results of this study provide fundamental data and optimal conditions to maximize light oils yields for the coal topping process.

Co-pyrolysis of bituminous coal and biomass in a pressured fluidized bed

An experimental study on co-pyrolysis of bituminous coal and biomass was performed in a pressured fluidized bed reactor.The blend ratio of biomass in the mixture was varied between 0 and 100 wt%,and the temperature was over a range of 550–650℃ under 1.0 MPa pressure with different atmospheres.On the basis of the individual pyrolysis behavior of bituminous coal and biomass,the influences of the biomass blending ratio,temperature,pressure and atmosphere on the product distribution were investigated.The results indicated that there existed a synergetic effect in the co-pyrolysis of bituminous coal and biomass in this pressured fluidized bed reactor,especially when the condition of bituminous coal and biomass blend ratio of 70:30(w/w),600℃,and 0.3 MPa was applied.The addition of biomass influenced the tar and char yields and gas and tar composition during co-pyrolysis.The tar yields were higher than the calculated values from individual pyrolysis of each fuel,and consequently the char yields were lower.The experimental results showed that the composition of the gaseous products was not in accordance with those of their individual fuel.The improvement of composition in tar also indicated synergistic effect in the co-pyrolysis.

加压流化床Co-Ca催化煤焦加氢气化反应动力学

煤催化加氢气化是极具发展潜力的煤制天然气技术,包括煤催化加氢热解和煤焦催化加氢气化2个步骤,其中煤焦催化加氢气化的反应速率远小于煤催化加氢热解的反应速率,是整个气化过程的速率控制步骤,因此建立适宜的煤焦催化加氢气化反应动力学对该技术的应用具有重要的意义。在小型加压流化床中,研究了Co-Ca催化煤焦加氢气化过程中煤焦颗粒密度和孔隙结构随碳转化率的变化规律,发现随反应进行煤焦颗粒密度减小,孔隙总比表面积与反应速率线性相关,表明Co-Ca催化煤焦加氢气化反应符合随机孔模型的特征。通过调控反应温度、氢分压和Co负载量,获得了煤焦中碳转化率的变化规律。结果表明:650~850℃反应仍处于动力学控制阶段;反应温度超过750℃后,反应速率显著提升,进一步提升温度至850℃时,碳转化率由650℃时的16.32%增至95.32%。随氢分压升高,碳转化率增大,氢气分压由0.6 MPa增至2.5 MPa时,碳转化率由19.49%提高至94.11%。随Co催化剂负载量由1%提高至3%,碳转化率持续提升,继续增加Co负载量至5%,碳转化率变化较小。采用扩展随机孔模型,引入经验参数c和p对试验数据进行分析,得到煤焦催化加氢气化反应的活化能为122.7 kJ/mol,反应级数为1.54。模型预测的反应速率值与试验值之间的平均偏差为4.81%。

Co-firing of coal and biomass in oxy-fuel fluidized bed for CO2 capture: A review of recent advances

The co-firing of coal and biomass in oxy-fuel fluidized beds is one of the most promising technologies for capturing CO2.This technology has attracted wide attention from academia and industry in recent years as a negative emission method to capture CO2 produced by carbon contained in biomass.In the past decades,many studies have been carried out regarding experiments and numerical simulations under oxy-fuel combustion conditions.This paper firstly briefly discusses the techno-economic viability of the biomass and coal co-firing with oxycombustion and then presents a review of recent advancements involving experimental research and computational fluid dynamics(CFD)simulations in this field.Experimental studies on mechanism research,such as thermogravimetric analysis and tube furnace experiments,and fluidized bed experiments based on oxy-fuel fluidized beds with different sizes as well as the main findings,are summarized as a part of this review.It has been recognized that CFD is a useful approach for understanding the behaviors of the co-firing of coal and biomass in oxyfuel fluidized beds.We summarize a recent survey of published CFD research on oxy-fuel fluidized bed combustion,which categorized into Eulerian and Lagrangian methods.Finally,we discuss the challenges and interests for future research.

A Comprehensive Appraisal on the Characteristics of Coal-Bed Methane Reservoir in Turpan-Hami Basin

The rich coal-bed methane resources in the Turpan-Hami Basin are mainly located in the Shisanjianfang,Hami,Shanshan,Sha'erhu,Kekeya,Kerjian,Aidinghu inclines and the Dananhu coal-bed methane reservoirs. The big-ger coal-bed reservoirs are sitting at a depth of less than 1500 m. The coalbed methane generation,storage and confin-ing conditions of the Turpan-Hami basin can be indicated by eight key parameters. They are coal-bed thickness,coal rank,missing period,permeability,Langmuir volume,rock covering ability,structural confinement and hydrodynamic sealing environment. These parameters constitute a comprehensive appraisal index system of the coal-bed methane res-ervoir characteristics of the Turpan-Hami basin. In these parameters,the missing period of coal-bed methane is indi-cated by a stratum missing intensity factor. It reflects the relative exposure period of coal series. The results of a fuzzy comprehensive judgment showed that the Shisanjianfang coal-bed methane reservoir has the best prospects for exploita-tion and the Sha'erhu,Shanshan,Hami coal-bed methane reservoirs are next in line.

大宁-吉县区块深层煤层水平井坍塌压力分布研究

为了研究大宁-吉县地区深层8#煤层水平井整体坍塌压力分布,提出水平井钻井施工方向建议。首先,基于斜井坍塌压力计算模型及实际煤层参数,采用数值编程程序对水平井JS6-5P03的8#煤层进行分段坍塌压力计算;其次,分别计算得出了约60井次的不同方位角下8#煤层坍塌压力,并以此为基础,利用序贯高斯插值法,得到整个区块的坍塌压力分布。结果表明:JS6-5P03井8#煤层坍塌压力当量密度应不小于1.376 g/cm^(3),才可避免坍塌;以不同方位角进行水平井钻进时,根据坍塌压力大小,整个大宁-吉县区块8#煤层均可被划分为低风险坍塌区、中风险坍塌区和高风险坍塌区;大宁-吉县区块中部适合钻井方位角为180°左右,上部和下部钻井方位角建议为160°左右。

Experimental Study of Integrated Ebullated-bed and Fixed-bed for Hydrotreating Mid-Low Temperature Coal Tar to Clean Fuel

A new hydrotreating technology integrating the ebullated-bed(EB) and the fixed-bed(FB) hydrogenation was proposed to investigate the efficiency for hydrotreating mid- low-temperature coal tar to clean fuel, and multiple tests at the bench scale were carried out. The results showed that the distillates obtained from EB reactors were greatly upgraded and could meet the requirements of FB unit without discarding any tail oil. The naphtha produced from FB reactors could be fed to the catalytic reforming unit, while a high quality diesel was also obtained. The unconverted oil(UCO) could be further hydrocracked to clean fuel. It is found that the removal of impurities from the coal tar oil is related with the molecular aggregation structure and composition of the coal tar. Application of the integrated hydrotreating technology to the hightemperature coal tar processing demonstrated that more than half of heavy components could be effectively upgraded.

Prediction of geotemperatures in coal-bearing strata and implications for coal bed methane accumulation in the Bide-Santang basin,western Guizhou,China

The geothermal fields of coal-bearing strata have become a key topic in geological research into coal and coal bed methane(CBM).Based on temperature data from 135 boreholes that penetrate the Upper Permian coal-bearing strata in the Bide-Santang basin,western Guizhou,the precisions of geothermal predictions made using a geothermal gradient model and a gray sequence GM(1,1)model are analyzed and compared.The results indicate that the gray sequence GM(1,1)model is more appropriate for the prediction of geothermal fields.The GM(1,1)model is used to predict the geothermal field at three levels with depths of 500,1000,and 1500 m,as well as within the No.6,No.16,and No.27 coal seams.The results indicate that the geotemperatures of the 500 m depth level are between 21.0 and 30.0°C,indicating no heat damage;the geotemperatures of the 1000 m depth level are between 29.4 and 44.7°C,indicating the first level of heat damage;and the geotemperatures of the 1500 m depth level are between35.6 and 63.4°C,indicating the second level of heat damage.The CBM contents are positively correlated with the geotemperatures of the coal seams.The target area for CBM development is identified.

A continuous and high-efficiency process to separate coal bed methane with porous ZIF-8 slurry:Experimental study and mathematical modelling

Coal bed methane has been considered as an important energy resource.One major difficulty of purifying coal bed methane comes from the similar physical properties of CH_4 and N_2.The ZIF-8/water-glycol slurry was used as a medium to separate coal bed methane by fluidifying the solid adsorbent material.The sorption equilibrium experiment of binary mixture(CH_4/N_2)and slurry was conducted.The selectivity of CH_4 to N_2 is within the range of 2-6,which proved the feasibility of the slurry separation method.The modified Langmuir equation was used to describe the gas-slurry phase equilibrium behavior,and the calculated results were in good agreement with the experimental data.A continuous absorption-adsorption and desorption process on the separation of CH_4/N_2 in slurry is proposed and its mathematical model is also developed.Sensitivity analysis is conducted to determine the operation conditions and the energy performance of the proposed process was also evaluated.Feed gas contains 30 mol%of methane and the methane concentration in product gas is 95.46 mol%with the methane recovery ratio of 90.74%.The total energy consumption for per unit volume of product gas is determined as 1.846 kWh Nm^(-3).Experimental results and process simulation provide basic data for the design and operation of pilot and industrial plant.

Co-combustion of municipal solid waste and coal gangue in a circulating fluidized bed combustor

Mixed incineration of municipal solid waste (MSW) in existing coal gangue power plant is a potentially highefficiency and low-cost MSW disposal way. In this paper, the co-combustion and pollutants emission characteristic of MSW and coal gangue was investigated in a circulating fluidized bed (CFB) combustor. The effect of MSW blend ratio, bed temperature and excess air ratio was detailedly studied. The results show the NOX and HC1 emission increases with the increasing MSW blend ratio and the SO2 emission decreases. With the increase of bed temperature, the CO emission decreases while the NOX and SO2 emission increases. The HC1 emission is nearly stable in the temperature range of 850-950℃. The increase of excess air ratio gradually increases the NOX emission but has no significant effect on the SO2 emission. The HC1 emission firstly increases and then decreases with the increase of excess air ratio. For a typical CFB operating condition with excess air ratio of 1.4, bed temperature of 900℃ and MSW blend ratio of 10%, the original CO, NOX, SO2 and HC1 emissions are 52, 181, 3373 and 58 mg/Nm^3 respectively.

Accumulation of coal-bed gas in the Wangying-Liujia area of the Fuxin basin

The gas enrichment conditions in the Fuxin basin are compared to those of the Powder River basin.The coal bed depth,the gas content,the individual coal bed layer thickness,and the overall structure thickness of the Powder River basin in the U.S.were examined.The main factors affecting gas enrichment were examined.These factors include the coal-forming environment,the gas sources,the geological structure,the presence of magmatic activity,and the local hydrology.The coal-bed gas enrichment area in the Wangying-Liujia block of the Fuxin basin is then discussed by analogy.A hydrodynamic-force/dike-plugging model based on a magma fractured bed is proposed to explain the gas enrichment in this part of the Fuxin basin.High gas production is predicted in areas having similar conditions.This work will aid future coal-bed gas exploration and development.

Simulation Study on Influence of Steam on Co-gasification of Biomass and Coal in a Fluidized Bed

生物质与煤共气化可解决生物质不易稳定流化以及气化气焦油含量高的问题。文中利用Aspen Plus软件对流化床生物质与煤共气化进行模拟。为了更真实地反映流化床内的实际反应情况，采用嵌入 FORTRAN 气化反应动力学及流体动力学子程序的连续搅拌釜式反应器来代替惯用的Gibbs反应器，结果表明该模型的模拟值与试验值吻合较好。利用灵敏度分析功能研究了水蒸气/物料质量比（S/F）对产气组分、热值和气化效率等参数的影响，结果表明：增大水蒸气与物料质量比有利于氢气产率的提高，当S/F值取0.35~0.45时，气化效率和产气热值较高。

Modularized dry coal beneficiation technique based on gas-solid fluidized bed

A 40-60 t/h modularized dry coal beneficiation process with a novel method to control the bed was designed around a gas-solid fluidized bed separator. Furthermore,the hydrodynamics of medium-solids consisting of wide-size-range magnetite powder (0.3-0.06 mm) and <1 mm fine coal were numerically studied. The simulation results show that the fluidization performance of the wide-size-range medium-solid bed is good. The separation performance of the modularized system was then investigated in detail using a mixture of <0.3 mm magnetite powder (mass fraction of 0.3-0.06 mm particles is 91.38 %) and <1 mm fine coal as solid media. The experimental results show that at separation densities of 1.33 g/cm3 or 1.61 g/cm3,50-6 mm coal can be separated effectively with probable error,E,values of 0.05 g/cm3 and 0.06 g/cm3,respectively. This technique is beneficial for saving water resources and for the clean utilization of coal.

Research regarding coal-bed wellbore stability based on a discrete element model

Wellbore instability is a key problem restricting efficient production of coal-bed methane. In order to perform thorough and systematic research regarding coal-bed wellbore stability problems, a new discrete element model which fully considers the features of cleat coal-beds is established based on the Kirsch equation. With this model, the safe pipe tripping speed, drilling fluid density window and coal- bed collapse/fracture pressure are determined; in addition, the relationships between pipe tripping speed and pipe size, cleat size, etc. and wellbore stability are analyzed in the coal-bed drilling and pipe tripping processes. The case studies show the following results： the wellbore collapses （collapse pressure： 4.33 MPa） or fractures （fracture pressure： 12.7 MPa） in certain directions as a result of swab or surge pressure when the pipe tripping speed is higher than a certain value; the cleat face size has a great influence on wellbore stability, and if the drilling fluid pressure is too low, the wellbore is prone to collapse when the ratio of the face cleat size to butt cleat size is reduced; however, if the drilling fluid pressure is high enough, the butt cleat size has no influence on the wellbore fracture; the factors influencing coal-bed stability include the movement length, pipe size, borehole size.

深部煤层注气强化开采的流-固-热耦合数值模拟研究

为研究温度效应对深部煤层注CO_(2)增抽瓦斯的影响规律,根据煤体变形特征和瓦斯渗流特性基本理论,建立了同时考虑非等温吸附、二元气体竞争吸附、气体渗流和扩散、热传递和热对流的注CO_(2)强化煤层抽采的流-固-热耦合模型,探究了温度效应对煤储层参数和产气演化规律的影响。结果表明:煤层温度降低引起的煤基质收缩促进了CH_(4)解吸,忽略温度效应的流-固耦合模型会低估瓦斯产气量;在初始渗透率为3.95×10^(-17) m^(2),CO_(2)注气压力为8 MPa时,对于韩城矿区3#煤层埋深1400 m的深部煤体而言,考虑温度效应(319.5 K)的流-固-热耦合模型相比流-固耦合模型,瓦斯抽采3650 d,煤层平均瓦斯压力下降0.69%,A点渗透率增幅11.02%,产气速率增幅13.51%,累计产气量增幅13.76%。

A critical review on direct catalytic hydrogasification of coal into CH_(4):catalysis process configurations,evaluations,and prospects

Coal catalytic hydrogasification(CCHG)is a straightforward approach for producing CH_(4),which shows advantages over the mature coal-to-CH_(4) technologies from the perspectives of CH_(4) yield,thermal efficiency,and CO_(2) emission.The core of CCHG is to make carbon in coal convert into CH_(4) efficiently with a catalyst.In the past decades,intensive research has been devoted to catalytic hydrogasification of model carbon(pitch coke,activated carbon,coal char).However,the chemical process of CCHG is still not well understood because the coal structure is more complicated,and CCHG is a combination of coal catalytic hydropyrolysis and coal char catalytic hydrogasification.This review seeks to shed light on the catalytic process of raw coal during CCHG.The configuration of suitable catalysts,operating conditions,and feedstocks for tailoring CH_(4) formation were identified,and the underlying mechanisms were elucidated.Based on these results,the CCHG process was evaluated,emphasizing pollutant emissions,energy efficiency,and reactor design.Furthermore,the opportunities and strategic approaches for CCHG under the restraint of carbon neutrality were highlighted by considering the penetration of“green”H2,biomass,and CO_(2) into CCHG.Preliminary investigations from our laboratories demonstrated that the integrated CCHG and biomass/CO_(2) hydrogenation process could perform as an emerging pathway for boosting CH_(4) production by consuming fewer fossil fuels,fulfilling the context of green manufacturing.This work not only provides systematic knowledge of CCHG but also helps to guide the efficient hydrogenation of other carbonaceous resources such as biomass,CO_(2),and coal-derived wastes.

Experimental study on the activation of coal gasification fly ash from industrial CFB gasifiers

Coal gasification fly ash(CGFA)is an industrial solid waste from the coal circulating fluidized bed(CFB)gasification process,and it needs to be effectively disposed to achieve sustainable development of the environment.To realize the application of CGFA as a precursor of porous carbon materials,the physicochemical properties of three kinds of CGFA from industrial CFB gasifiers are analyzed.Then,the activation potential of CGFA is acquired via steam activation experiments in a tube furnace reactor.Finally,the fluidization activation technology of CGFA is practiced in a bench-scale CFB test rig,and its advantages are highlighted.The results show that CGFA is characterized by a high carbon content in the range of 54.06%–74.09%,an ultrafine particle size(d50:16.3–26.1 μm),and a relatively developed pore structure(specific surface area SSA:139.29–551.97 m^(2)·g^(-1)).The proportion of micropores in CGFA increases gradually with the coal rank.Steam activation experiments show that the pore development of CGFA mainly includes three stages:initial pore development,dynamic equilibrium between micropores and mesopores and pore collapse.The SSA of lignite fly ash(LFA),subbituminous fly ash(SBFA)and anthracite fly ash(AFA)is maximally increased by 105%,13%and 72%after steam activation;the order of the largest carbon reaction rate and decomposition ratio of steam among the three kinds of CGFA is SBFA>LFA>AFA.As the ratio of oxygen to carbon during the fluidization activation of LFA is from 0.09 to 0.19,the carbon conversion ratio increases from 14.4%to 26.8%and the cold gas efficiency increases from 6.8%to 10.2%.The SSA of LFA increases by up to 53.9%during the fluidization activation process,which is mainly due to the mesoporous development.Relative to steam activation in a tube furnace reactor,fluidization activation takes an extremely short time(seconds)to achieve the same activation effect.It is expected to further improve the activation effect of LFA by regulating the carbon conversion ratio range of 27%–35%to create pores in the initial development stage.

The experiment study on slippage effect of the coal-bed methane transfusion

When the gas flow in the compact porous medium at low speed,it has slippage effect which is caused by the gas molecular collision whit the solidskeleton.Using the gas transfusion slippage effect at researching the coal bed transfusion rule,established the transfusion mathematical model of the coal bed which had considered the slippage effect. Observing the influence of the different toencircle presses,the different hole press and the different actual stress to the coal bed by using the three-axles permeameter.Thus sum- marized the transfusion rule of the coal bed.The experiment indicates that the bigger of the surrounding pressure,the more obvious of the slippage effect.At the same condition of axial pressure and the surrounding pressure,with the increase of the hole pressure,the coal permeability became bigger and then smaller.The coal body effective tress and the permeability curve nearly also has the same change tendency.Thus we can draws the conclusion that the transfusion of the gas in the coal bed generally has the slippage effect.

Balance Analysis of Profit and Loss on Exploiting Coal-Bed Gas in China

Models about four aspects according to the balance principle and practice in China were established, which involve the minimum production scale, alert production scale, safe running scale, and the goal production scale for specified profit level. It provides an effective quantitative analyzing method for the investors of coal bed gas exploitation project.