Multi-criteria comparative analysis of the pressure drop on coal gangue fly-ash slurry at different parts along an L-shaped pipeline

Disposing of coal gangue and fly-ash on the surface is a risky method with tremendous potential catastrophic consequences for the environment.Backfill mining is a promising practice for turning those hazardous wastes into functional backfill materi-als.Unfortunately,how to efficiently deliver the slurry to the desired places remains under-researched.To address this issue,the computational fluid dynamics software Fluent was used in the current study in addition to a laboratory rheological test to simulate the impact of various parameters on the evolution of pressure at a particular section of the pipeline.Furthermore,the response surface method was employed to investigate how the various components and their corresponding influencing weights interact to affect the pressure drop.This study demonstrates that the pressure drop of the slurry is highly influenced by slurry concentration,speed,and pipe diameter.While conveying speed is the main component in the bend section,pipe diameter takes over in the horizontal and vertical pipe sections.

Effect of slurry conditioning on flocculant-aided filtration of coal tailings studied by low-field nuclear magnetic resonance and X-ray micro-tomography

The present work aimed to study the effect of slurry conditioning on flocculant-aided filtration of coal tailings by the analysis of filtration kinetics and filter cake structure.Laboratory filtration tests of the coal tailings showed that both the shear rate and agitation time have significant effects on filtration rate and cake moisture.Moderate agitation at the shear rate of 92 s^-1 was favorable for fast filtration,but high cake moisture was encountered.The low-field 1H nuclear magnetic resonance(NMR)measurements of the filter cake showed that the slurry conditioning has a significant effect on the residual water in large pores and a negligible effect on the residual water in small pores.The X-ray micro-tomography(XRM)measurements indicated that the filter cake formed at the shear rate of 92 s^-1 has more macro-pores and higher porosity than that formed at the shear rate of 53 s1,hence more residual water was entrapped in filter cake.The slurry conditioning in the presence of flocculant will change the structure of filter cake and affect the filtration performance.There was a paradox between fast filtration rate and low filter cake moisture.The findings enable better understanding of the effect of slurry conditioning on flocculant-aided filtration of coal tailings.

Characteristics of coal sludge slurry prepared by a wet-grinding process

Coal sludge slurry(CSS) is an alternative fuel and a potential competitive method for sludge reduction.Based on the researches of coal water slurry, we studied CSSs by using a wet-grinding process with different types of regional municipal sludge(sludge) in an orthogonal experiment. The sludge type,sludge mixing proportion, dosage of dispersant, and grinding time were tested in this study. The results show that water content and its occurrence characteristics in the sludge have primary hindering influences on slurry ability. The range of fixed-viscosity concentrations with raw wet sludge is from 50.78%to 44.40%(by weight), while the range is from 53.35% to 51.51%(by weight) with dry sludge. All of the CSSs exhibit shear-thinning behaviors with different variation trends, especially the CSSs with more than 15%(by weight) raw wet sludge in it. Adding the same proportion of raw wet sludge increases the thixotropic properties of CSSs and the highest area of thixotropy loop is 3065 Pa/s, while the highest value of dry sludge is 1798 Pa/s. Hydrophilic group plays an important role in adsorbing water and building three-dimension networks with other particles, which is the main reason for CSS properties.Therefore, the mechanism can be used to find the way for making high quality CSS.

Effect of the benzene ring of the dispersant on the rheological characteristics of coal-water slurry:Experiments and theoretical calculations

In this study,low-rank coal-water slurry(LCWS)was prepared using polyoxyethylene dodecylphenol ether(PDPE)and polyoxyethylene lauryl ether(PLE),respectively.A combination of experiments and simulations was used to investigate the pulping properties and microscopic mechanism of the LCWS samples prepared using the two agents,so as to explore the influence of benzene ring on the performance of dispersant.The results of the LCWS preparation experiments revealed that the pulp-forming performance of PDPE exceeded that of PLE.When LCWS concentration is 62%,64%,and 66%,the apparent viscosity corresponding to PDPE is 247.80,504.17,and 653.10 mPa·s,and the apparent viscosity corresponding to PLE is 548.10,1470.61,and 1549.98 mPa·s,respectively.The C_(1000)(When the apparent viscosity is 1000 mPa·s,the corresponding concentration of LCWS is defined as C_(1000))values of PDPE and PLE are 67.60%and 62.95%,respectively.In addition to the van der Waals forces and hydrogen bonds between the PDPE and/or PLE molecules and coal,the benzene rings of PDPE presentπ-πstacking effect with the aromatic rings of coal.That could facilitate and strengthen the adsorption of PDPE on coal,which would be conducive to further improving the dispersion of coal particles.The two dispersants have no significant difference in effect on the pyrolysis of LCWS.The simulation results indicated that the times for PDPE and PLE molecules to reach flat adsorption state on coal are approximately 290 and 565 ps,respectively.The self-diffusion coefficient(D)of the PDPE and PLE on coal is 3.16 x 10^(-6)and6.57×10^(-6)m~2/s,respectively,and their interaction energies with coal are 785.71 and 648.60 kcal/mol,respectively.The results of the simulation calculations demonstrated that PDPE adsorbed on coal easier than PLE,and its binding is more stable than that of PLE owing to theπ-πstacking effect,which is conducive to uniform dispersion of coal in solution.The simulation results confirmed the experimental results.

Settling,consolidation and shear strength behaviour of coal tailings slurry

The volume change and shear strength behaviour of tailings slurry with the changes in gravimetric moisture content is important to effectively utilise the storage volume and analysis of dam failure potential.Consolidation testing of tailings from a slurry-like to soil-like state is a critical task,and conventional consolidation apparatus does not have the capability of doing such testing,as the tailings slurries contain high water content.Settling tests conducted on slurries having a 25%solids concentration showed very low efficiency;final sediment was still slurry-like.An intrinsic point was identified based on pore water pressure dissipation during consolidation tests in a slurry consolidometer that can define two states of the tailings i.e.slurry-like and soil-like.In the slurry-like state,the volume change was greater for Slurry 2 than Slurry 1,while the inverse was observed in the soil-like state.The evolution of peak vane shear strength with the changes in moisture content was almost similar for both samples and obeyed the power function.Regression models have been developed and validated to predict the shear strength of materials at any gravimetric moisture content or void ratio.

Synthesis, characterization and application of a dispersant based on rosin for coal-water slurry

A rosin derivative and maleopimaric acid diethanolamide(MAD), was synthesized, characterized by FTIR and1 H NMR, and applied as dispersant for the coal-water slurry(CWS) prepared from Chinese Shenfu coal. The CWS application performance investigation shows that the MAD dispersant has better abilities in reducing CWS viscosity and stabilizing the slurry than a commercial dispersant—sulfonated naphthalene-formaldehyde condensate(SNF). The physicochemical property investigation of the two tested dispersants shows that the adsorption amount of the MAD at coal-water interface is much larger than that of SNF, and the MAD has better wetting property than the SNF on the coal surface. It indicated that the excellent capabilities of MAD are related to the adsorption mode of standing upright on the coal surface. Based on the above, the mechanism of dispersion and stabilization of the CWS prepared from MAD dispersant is presented.

Effects of Main Parameters on Rheological Properties of Oil-Coal Slurry

Oil-coal slurry prepared in coal direct liquefaction is a dispersed solid-liquid suspension system. In this paper, some factors such as solvent properties, solid concentrations and temperatures, which affect viscosity change of oil-coal slurry, were studied. The viscosity of coal slurry was measured using rotary viscometer, and the rheological properties have been investigated. The viscosity and rheological curves were plotted and regressed, respectively. The results show that the coal slurry behaves a pseudoplastic and thixotropic property. The rheological type of coal slurry was ascertained and its rheological equations were educed. The oil-coal slurry changes to non-Newtonian fluid from Newtonian fluid with the increasing of solid concentration.

Rheological behavior of Shengli coal-solvent slurry at low-temperatures and atmospheric pressure

We report the results from systematic studies of Shengli lignite coal-solvent slurries. Solvent type, temperature, coal to solvent ratio, particle granularity, shear rate and shear time were investigated. The viscosity of the solvents is time independent. However, the slurries are thixotropic. A change from pseudo-plastic to Newtonian behavior occurs as the temperature, or as the solvent to coal ratio, increases. The solvent used in the slurry affects the point at which the rheology changes from pseudo-plastic to Newtonian. The REC slurry changes at 1:1.2 coal to solvent ratio and at 40 °C. The HAR slurry changes at a 1:1.5 ratio and at 60 °C. The rheology of the slurries is pseudo-plastic at low shear rates but Newtonian at high shear rates.

A comparative investigation of the properties of coal-water slurries prepared from Australia and Shenhua coals

Two coal samples of similar rank were chosen from Australia and China to investigate the differences in Coal-Water Slurry (CWS) made from them. The effect of ash content and particle size gradation on these properties was also studied. Different grinding times were used when grinding the two coals and particle size analysis of these ground coals was used to select samples with a ''double-peak'' particle size distribution. All the ''double-peak'' samples were used to prepare a CWS. The concentration, viscosity, fluidity, and stability of each CWS were measured. The results show that the properties of a CWS prepared from a coal sample with a ''double-peak'' size distribution are better than those CWS prepared from samples with a mono-modal particle distribution. The ash content of Australian coal is 21.72% higher than the ash content of Shenhua coal. The highest coal concentration in slurry from the Australia coal is 11.01% higher than in CWS from the Shenhua coal. The fluidity and stability of the CWS prepared from the Australian coal are both better than the fluidity and stability of slurry prepared from Shenhua coal. High ash content in the Australian coal improves the pulping results of a CWS made from it.

Characterization of coal water slurry prepared for PRB coal

Powder River Basin(PRB)coal,which accounts for over 40%of the coal consumed for power generation in the United States,was investigated for preparation of coal water slurry(CWS).The static stability and rheology of the CWS were characterized as a function of loading.The coal loading was varied from 30%to 50%and both ionic(sodium polystyrene sulphonate(PSS))and nonionic(Triton X-100)surfactants were employed as additives.The addition of PSS to PRB slurries was found to yield poor static stability.On the other hand,Triton X-100 was found to be an effective surfactant,reducing the sedimentation by more than 50%compared to the one without surfactant in 45%CWS.Adding Triton X-100 reduces the viscosity of the CWS for coal loadings of30%and 40%.Although the viscosities for coal loading of 42.5%and 45%are higher when Triton X-100 is added,the static stability is significantly better than for samples without surfactant.The highest coal loading for PRB slurry with acceptable viscosity for pumping is 42.5%.

Blended coals for improved coal water slurries

Three coal samples of different ranks were used to study the effect of coal blending on the preparation of Coal Water Slurry (CWS). The results show that by taking advantage of two kinds of coal, the coal concentration in slurry made from hard-to-pulp coal can be effectively improved and increased by 3%–5% generally. DLT coal (DaLiuTa coal mine) is very poor in slurryability and the stability and rheology of the resulting slurry are not very good. When the amount of easily slurried coal is more than 30%, all properties of the CWS improve and the CWS meets the requirements for use as fuel. Coalification, porosity, surface oxygenic functional groups, zeta potential and grindability have a great effect on the performance of blended coal CWS. This leads to some differences in performance between the slurry made from a single coal and slurry made from blended coal.

Artificial neural network approach for rheological characteristics of coal-water slurry using microwave pre-treatment

Detailed experimental investigations were carried out for microwave pre-treatment of high ash Indian coal at high power level(900 W) in microwave oven. The microwave exposure times were fixed at60 s and 120 s. A rheology characteristic for microwave pre-treatment of coal-water slurry(CWS) was performed in an online Bohlin viscometer. The non-Newtonian character of the slurry follows the rheological model of Ostwald de Waele. The values of n and k vary from 0.31 to 0.64 and 0.19 to 0.81 Pa·sn,respectively. This paper presents an artificial neural network(ANN) model to predict the effects of operational parameters on apparent viscosity of CWS. A 4-2-1 topology with Levenberg-Marquardt training algorithm(trainlm) was selected as the controlled ANN. Mean squared error(MSE) of 0.002 and coefficient of multiple determinations(R^2) of 0.99 were obtained for the outperforming model. The promising values of correlation coefficient further confirm the robustness and satisfactory performance of the proposed ANN model.

Form transition of sodium during combustion of black liquor coal slurry

Several typical ash samples from a 0.25 MW test furnace fired black liquor coal slurry were selected for investigation. The phases and compounds containing sodium in ash samples were acquired from X-ray diffraction analyses. As well, detailed analyses of the amounts of major mineral elements along thickness gradients of representative ash samples were carried out. The elements, including Na, Si, Al, S and Cl were analyzed by the advanced electron probe microanalyzer equipment, which provid evidence and interpretation for the analytical results of XRD. The findings indicate that the occurrence form of sodium has experi- enced important changes during the combustion of black liquor coal slurry, which translated into nepheline, thenardite, sodium sulfate, sodium chloride, sodium silicoaluminate, hauyne and other phases containing sodium, from NaOH, Na2CO3 and Na2S in raw fuel. Of all the sodium compounds, nepheline, thenardite and sodium sulfate are the most important forms of Na in solid combustion residues. Such a transformation of Na during the combustion of black liquor coal slurry resulted in a considerable impact on ash deposition and is not only different from the raw coal and papermaking black liquors, but is also affected by local circumstances in the combustion furnace. Amounts of Na, S and Cl in ash deposits from low temperature zones were larger than those from high temperature zones. Our findings should provide important theoretical instructions for industrial applications of black liquor coal slurry.

Off-design Characteristics of IGCC System Based on Two-stage Coal-slurry Gasification Technology

整体煤气化联合循环（integrated gasification combinedcycle,IGCC）机组在一定情况下处于非设计工况运行。为了研究IGCC系统变工况特性,采用ThermoFlex软件建立基于两段式水煤浆气化技术的200 MW级整体煤气化联合循环系统模型,主要考查燃气轮机负荷、整体空分系数Xas、大气温度、大气压力对系统性能的影响。研究结果表明,降低燃气轮机负荷或者提高大气温度系统效率均呈先升高而后降低的趋势。整体空分系数Xas增加,机组发电效率降低。大气压力对系统效率影响较小。上述条件下采用两段水煤浆气化技术,系统性能可以得到有效改善。研究结果可为采用两段式水煤浆气化技术的IGCC系统的设计、运行提供参考。

Life Cycle Assessment of Ultra-clean Micronized Coal Oil Water Slurry

Life cycle assessment is applied to assess the ultra-clean micronized coal oil water slurry (UCMCOWS) with SimaPro and the environmental impact of UCMCOWS on its whole life cycle is also analyzed. The result shows that the consumption of energy and products are increasing along with the deepening of UCMCOWS processing, UCMCOWS making and combustion are the two periods which have a bigger impact on eco-system and human health. As a new substitute of fuel, UCMCOWS merits to be utilized more efficiently and reasonably.