A Gasification Technology to Combine Oil Sludge with Coal-Water Slurry:CFD Analysis and Performance Determination

The development of more environment-friendly ways to dispose of oil sludge is currently regarded as a hot topic.In this context,gasification technologies are generally seen as a promising way to combine oil sludge with coal–water slurry(CWS)and generate resourceful fuel.In this study,a novel five-nozzle gasifier reactor was analyzed by means of a CFD(Computational fluid dynamic)method.Among several influential factors,special attention was paid to the height-to-diameter ratio of the gasifier and the mixing ratio of oil sludge,which are known to have a significant impact on the flow field,temperature distribution and gasifier performances.According to the numerical results,the optimal height-to-diameter ratio and oil mixing ratio are about 2.4:1 and 20%,respectively.Furthermore,the carbon conversion rate can become as high as 98.55%with the hydrolysis rate reaching a value of 53.88%.The consumption of raw coal and oxygen is generally reduced,while the effective gas production is increased to 50.93 mol/%.

Analysis of the Risk of Water Breakout in the Bottom Plate of High-Intensity Mining of Extra-Thick Coal Seams

In order to clarify the danger of water breakout in the bottom plate of extra-thick coal seam mining, 2202 working face of a mine in the west is taken as the research object, and it is proposed to use the on-site monitoring means combining borehole peeping and microseismic monitoring, combined with the theoretical analysis to analyze the danger of water breakout in the bottom plate. The results show that: 1) the theoretically calculated maximum damage depth of the bottom plate is 27.5 m, and its layer is located above the Austrian ash aquifer, which has the danger of water breakout;2) the drill hole peeping at the bottom plate of the working face shows that the depth of the bottom plate fissure development reaches 26 m, and the integrity of the water barrier layer has been damaged, so there is the risk of water breakout;3) for the microseismic monitoring of the anomalous area, the bottom plate of the return air downstream channel occurs in the field with a one-week lag, which shows that microseismic monitoring events may reflect the water breakout of the underground. This shows that the microseismic monitoring events can reflect the changes of the underground flow field, which can provide a reference basis for the early warning of water breakout. The research results can provide reference for the prediction of sudden water hazard.

Experimental and numerical investigation on failure characteristics and mechanism of coal with different water contents

Water injection, as a widely used technique to prevent coal burst, can restrain the fractured coal seam and released the energy storage. In this study, laboratory tests were frstly carried out on standard coal specimens with fve diferent water contents (i.e., 0%, 0.6%, 1.08%, 1.5%, 2.0%, and 2.3%). The failure mode, fragment size, and energy distribution characteristics of coal specimens were investigated. Experimental results show that strength, elastic strain energy, dissipated energy, brittleness index, as well as impact energy index decrease with increasing water content. Besides, the failure mode transitions gradually from splitting ejection to tensile-shear mixed failure mode as water content increases, and average fragment size shows positively related to water content. Moreover, scanning electron microscope tests results indicate that water in coal sample mainly causes the mineral softening and defects increase. Furthermore, a numerical model containing roadway excavation was established considering the water on coal burst prevention. Modelling results revealed that water injection can reduce degree of coal burst and ejection velocity of coal blocks, while it will raise up the depth of crack zone and surface displacement of roadway. Combined with laboratory tests and numerical results, the micro mechanism, energy mechanism, and engineering signifcance of water injection on coal burst prevention were fnally analyzed.

Simulation analysis of ammonia distribution in methanol production from coal water slurry gasification

Aspen plus software was employed to simulate process. The system concludes gasification scrubbing system the opposed multi-burner gasifier （OMB） methanol production and purification shift system. The distributions of ammonia con- centration in streams were obtained. The study demonstrates that ammonium crystallization problem caused by ammonia ac- cumulation, and if the process has ammonia exports its concentration will greatly reduced and the ammonia salt problem will effectively alleviate. Aspen plus simulation is a useful tool strengthening the ammonia recycling use and reducing pollutant for improving water quality, maintaining stable production, emissions.

Effect of the benzene ring of the dispersant on the rheological characteristics of coal-water slurry:Experiments and theoretical calculations

In this study,low-rank coal-water slurry(LCWS)was prepared using polyoxyethylene dodecylphenol ether(PDPE)and polyoxyethylene lauryl ether(PLE),respectively.A combination of experiments and simulations was used to investigate the pulping properties and microscopic mechanism of the LCWS samples prepared using the two agents,so as to explore the influence of benzene ring on the performance of dispersant.The results of the LCWS preparation experiments revealed that the pulp-forming performance of PDPE exceeded that of PLE.When LCWS concentration is 62%,64%,and 66%,the apparent viscosity corresponding to PDPE is 247.80,504.17,and 653.10 mPa·s,and the apparent viscosity corresponding to PLE is 548.10,1470.61,and 1549.98 mPa·s,respectively.The C_(1000)(When the apparent viscosity is 1000 mPa·s,the corresponding concentration of LCWS is defined as C_(1000))values of PDPE and PLE are 67.60%and 62.95%,respectively.In addition to the van der Waals forces and hydrogen bonds between the PDPE and/or PLE molecules and coal,the benzene rings of PDPE presentπ-πstacking effect with the aromatic rings of coal.That could facilitate and strengthen the adsorption of PDPE on coal,which would be conducive to further improving the dispersion of coal particles.The two dispersants have no significant difference in effect on the pyrolysis of LCWS.The simulation results indicated that the times for PDPE and PLE molecules to reach flat adsorption state on coal are approximately 290 and 565 ps,respectively.The self-diffusion coefficient(D)of the PDPE and PLE on coal is 3.16 x 10^(-6)and6.57×10^(-6)m~2/s,respectively,and their interaction energies with coal are 785.71 and 648.60 kcal/mol,respectively.The results of the simulation calculations demonstrated that PDPE adsorbed on coal easier than PLE,and its binding is more stable than that of PLE owing to theπ-πstacking effect,which is conducive to uniform dispersion of coal in solution.The simulation results confirmed the experimental results.

Application of coal-water slurry on the rotary calcining kiln of pedgion magnesium reduction process

Energy saving has been an important concept in modern industry especially to the countries and regions with energy shortage such as China and Japan. Utilization of Coal-Water Slurry （CWS） can improve the burning efficiency of coal and reduce the pollutions of soot, sulfide and the nitride by burning lump coal directly. The CWS is a promising energy saving technique and the effectual substitute of oil. The study on the preparation and application of the CWS has made progresses in many aspects. The present paper studied the basal problems for applying the CWS on the rotary kilns during the calcining-dolomite process in the magnesium factory, summarized the key points for the application process of the CWS and gave the corresponding solutions.

Life Cycle Assessment of Ultra-clean Micronized Coal Oil Water Slurry

Life cycle assessment is applied to assess the ultra-clean micronized coal oil water slurry (UCMCOWS) with SimaPro and the environmental impact of UCMCOWS on its whole life cycle is also analyzed. The result shows that the consumption of energy and products are increasing along with the deepening of UCMCOWS processing, UCMCOWS making and combustion are the two periods which have a bigger impact on eco-system and human health. As a new substitute of fuel, UCMCOWS merits to be utilized more efficiently and reasonably.

Multi-criteria comparative analysis of the pressure drop on coal gangue fly-ash slurry at different parts along an L-shaped pipeline

Disposing of coal gangue and fly-ash on the surface is a risky method with tremendous potential catastrophic consequences for the environment.Backfill mining is a promising practice for turning those hazardous wastes into functional backfill materi-als.Unfortunately,how to efficiently deliver the slurry to the desired places remains under-researched.To address this issue,the computational fluid dynamics software Fluent was used in the current study in addition to a laboratory rheological test to simulate the impact of various parameters on the evolution of pressure at a particular section of the pipeline.Furthermore,the response surface method was employed to investigate how the various components and their corresponding influencing weights interact to affect the pressure drop.This study demonstrates that the pressure drop of the slurry is highly influenced by slurry concentration,speed,and pipe diameter.While conveying speed is the main component in the bend section,pipe diameter takes over in the horizontal and vertical pipe sections.

Theoretical Models of Light Scattering Applied in Sizing Particles in Coal Water Slurry

Advantges and disadvantage of Mie scattering model and Fraunhofer diffraction model are discussed. The result shows that 1) the Fraunhofer diffraction model is simple in design and fast in operation, which is quite suitable for on-line control and 2) the intensity and energy distribution of diffracted light of both the Mie scattering model and the Fraunhofer theoretical model are compared and researched. Feasibility of using the Fraunhofer diffraction model to replace the Mie scattering model in measuring particles in coal water slurry is demonstrated.

Characterization of coal water slurry prepared for PRB coal

Powder River Basin(PRB)coal,which accounts for over 40%of the coal consumed for power generation in the United States,was investigated for preparation of coal water slurry(CWS).The static stability and rheology of the CWS were characterized as a function of loading.The coal loading was varied from 30%to 50%and both ionic(sodium polystyrene sulphonate(PSS))and nonionic(Triton X-100)surfactants were employed as additives.The addition of PSS to PRB slurries was found to yield poor static stability.On the other hand,Triton X-100 was found to be an effective surfactant,reducing the sedimentation by more than 50%compared to the one without surfactant in 45%CWS.Adding Triton X-100 reduces the viscosity of the CWS for coal loadings of30%and 40%.Although the viscosities for coal loading of 42.5%and 45%are higher when Triton X-100 is added,the static stability is significantly better than for samples without surfactant.The highest coal loading for PRB slurry with acceptable viscosity for pumping is 42.5%.

Main Influencing Factors on Service Life of High Chrome Refractories for Coal Water Slurry Gasifiers

The main characteristics of high chrome refractories for coal water slurry gasifiers were introduced. The damage mechanism of the refractories was analyzed by observing the microstructure of the used high chrome refractories with the aid of SEM. The main influencing factors on the service life of the refractories were summarized.

Macroscopic and microscopic mechanical behavior and seepage characteristics of coal under hydro-mechanical coupling

Understanding the physical,mechanical behavior,and seepage characteristics of coal under hydro-mechanical coupling holds significant importance for ensuring the stability of surrounding rock formations and preventing gas outbursts.Scanning electron microscopy,uniaxial tests,and triaxial tests were conducted to comprehensively analyze the macroscopic and microscopic physical and mechanical characteristics of coal under different soaking times.Moreover,by restoring the stress path and water injection conditions of the protective layer indoors,we explored the coal mining dynamic behavior and the evolution of permeability.The results show that water causes the micro-surface of coal to peel off and cracks to expand and develop.With the increase of soaking time,the uniaxial and triaxial strengths were gradually decreased with nonlinear trend,and decreased by 63.31%and 30.95%after soaking for 240 h,respectively.Under different water injection pressure conditions,coal permeability undergoes three stages during the mining loading process and ultimately increases to higher values.The peak stress of coal,the deviatoric stress and strain at the permeability surge point all decrease with increasing water injection pressure.The results of this research can help improve the understanding of the coal mechanical properties and seepage evolution law under hydro-mechanical coupling.

Combustion and Sulfur-fixing Performance of Pulping Black Liquor Coal-water Slurry

The effects of adding pulping black liquor and other additives to coal-water slurry(CWS) on the sulfur-fixing performance of the resultant mixture(pulping black liquor coal-water slurry) were evaluated. The experimental results demonstrated that the ash content of the black liquor coalwater slurry decreased as the addition of pulping black liquor in the mixture increased. Nevertheless, the addition amount should be appropriately selected to ensure that the black liquor coal-water slurry had a moderate calorific value. Addition of black liquor improved the combustion performance of CWS by lowering the ignition point and stabilizing the combustion process; moreover, the sulfur-fixation ratio after combustion increased by 12 to 16 percentage points than that of CWS, and the content of high-melting-point salt in the ash from CWS after adding black liquor was low. The sulfur-fixing ratio of CWS after adding a sulfur-fixing agent was effectively increased by 25 to 30 percenatge points, but with compromise of the fluidity and stability of the CWS; thus, the addition amount of a sulfur-fixing agent should be optimized.

Coal and gas outburst prevention using new high water content cement slurry for injection into the coal seam

As coal and gas outburst is one of the most serious mine disasters, it is very important to at least control it if not prevent it from occurring. Injecting cement slurry or grouting into the coal seam can strengthen the seam, increase its rigidity coefficient(f), and reduce the volumetric expansion due to gas energy release.This paper reports the results of laboratory experiments on cement-based high water content slurry having different water-cement ratios(W/C) to be used for coal injection. The results show that as the W/C increases, the mobility of the slurry and its setting time increase. The compressive strength and rupture strength, however, are reduced. Furthermore, high W/C grout shows early strength after 7 days, which can be 80% of its 14-day compressive strength. To achieve rapid setting and early strength, the addition of Na_2SiO_3has proven to give the best result, when the concentration of the additive is 3%. The initial and final setting times are 13 and 21 min shorter than samples without Na_2SiO_3, while the compressive strength is more than double. As a retarder, the initial setting time can be extended to 83 min when tartaric acid of 0.4% concentration is added. Through the orthogonal experiment, the optimum recipe of the new high water content slurry has been determined to be: W/C = 2, tartaric acid = 0.2%, Na_2SiO_3= 3%, and12% bentonite. Reinforcement by injection simulation experiments show that the grouting radius of the new slurry mix is 250 mm when the applied grouting pressure is 60 k Pa, 7-day rupture strength and compressive strength are 5.2 and 6.4 MPa, respectively, and are 37% and 88% higher than ordinary cement grout. It can be concluded that the newly developed slurry mix is more effective than the ordinary mix for reinforcing coal and controlling gas outburst.

CORRECTION OF WALL SLIP EFFECTS AND RHEOLOGICAL MEASUREMENT OF HIGH CONCENTRATED COAL WATER SLURRY

Coal-water slurry, a ncw liquid fuel, began to appcar during the world-wide petroleum crisis in the seventies of this century. Its applications to substitute petroleum drew great attention on the investigations of its preparation, combustion and transportation, etc. The rheological behavior is an important quality index for the fuel. However, the conventional viscosimeters designed for true fluids are not suited to the high concentrated slurry due to the complicated rheological bchavior. A special viscosimeter of tube type was rcpresented, which was designed and set up by the authors for the measurement of the theology of high concentrated coal-water slurry and experiments were conducted with two kinds of slurries from P. R. China. In consideration of the wall sliD effects the correction of the experimental data were made.

Atomization parameters of coal water paste measured by PIV technique

The particle image velocity (PIV) technique is introduced to measure theatomization angle, particle size and size distribution of the atomization coal water paste (CWP) ina cold state model. Due to high-density atomization spray, wide size distribution and large-scaleexperimental setup in CWP experiments, a commercial PIV system is updated with a 600-mm-long focallength camera and a convex lens used with a laser beam. This long focal length camera makes the PIVsystem capable of taking the images of micro particles. The measured minimum diameter is about 15μm. The convex lens has the benefit of centralising the sector laser beam of the PIV system, sothat the measurement window of the high density CWP field sectored by the laser beam is brighter andthe images taken by the camera are clearer. The experimental results show that it is a useful andefficient tool for the PIV technique to measure the atomization prosperities of CWP.

Effects of fractal surface on rheological behavior and combustion kinetics of modified brown coal water slurries

The paper reports the effects of surface fractal structures on the rheological behavior and combustion kinetics of raw brown coal and three modified coal water slurries （CWSs）. The results show that the fractal structures and physicochemical properties of samples are dependent on various modification processes. The apparent viscosities of the coal water slurries increase with increasing surface fractal dimensions （D）, especially with decreasing shear rates. Fur- thermore, it has been proved that the ignition temperatures and apparent activation energies of modified CWSs are lower than that of raw coal water slurry. Compared with the traditional qualitative analysis of the effect of pore structures on CWSs properties, D can more efficiently indicate the quantificational effect of pore structures on the rheological behavior and combustion kinetics of CWSs.

Influential factors and control of water inrush in a coal seam as the main aquifer

In this paper, a combination of field measurement, theoretical analysis and numerical simulation were used to study the main control factors of coal mine water inrush in a main aquifer coal seam and its control scheme. On the basis of revealing and analyzing the coal seam as the main aquifer in western coal mine of Xiao Jihan coal mine, the simulation software of PHASE-2D was applied to analyze the water inflow under different influencing factors. The results showed that water inflow increases logarithmically with the coal seam thickness, increases as a power function with the permeability coefficient of the coal seam, and increases linearly with the coal seam burial depth and the head pressure; The evaluation model for the factors of coal seam water inrush was gained by using nonlinear regression analysis with SPSS. The mine water inrush risk evaluation partition within the scope of the mining field was obtained,through the engineering application in Xiao Jihan coal mine. To ensure the safe and efficient production of the mine, we studied the coal mine water disaster prevention and control measures of a main aquifer coal seam in aspects of roadway driving and coal seam mining.

Hydrogeochemical Characteristics and Groundwater Inrush Source Identification for a Multi-aquifer System in a Coal Mine

Correct identification of water inrush sources is particularly important to prevent and control mine water disasters.Hydrochemical analysis,Fisher discriminant analysis,and geothermal verification analysis were used to identify and verify the water sources of the multi-aquifer groundwater system in Gubei coal mine,Anhui Province,North China.Results show that hydrochemical water types of the Cenozoic top aquifer included HCO3-Na+K-Ca,HCO3-Na+K-Mg and HCO3-Na+K,and this aquifer was easily distinguishable from other aquifers because of its low concentration of Na++K+and Cl-.The Cenozoic middle and bottom aquifers,the Permian fissure aquifer,and the Taiyuan and Ordovician limestone aquifers were mainly characterized by the Cl-Na+K and SO4-Cl-Na+K or HCO3-Cl-Na+K water types,and their hydrogeochemistries were similar.Therefore,water sources could not be identified via hydrochemical analysis.Fisher model was established based on the hydrogeochemical characteristics,and its discrimination rate was 89.19%.Fisher discrimination results were improved by combining them with the geothermal analysis results,and this combination increased the identification rate to 97.3%and reasonably explained the reasons behind two water samples misjudgments.The methods described herein are also applicable to other mines with similar geological and hydrogeological conditions in North China.

Effect of slurry conditioning on flocculant-aided filtration of coal tailings studied by low-field nuclear magnetic resonance and X-ray micro-tomography

The present work aimed to study the effect of slurry conditioning on flocculant-aided filtration of coal tailings by the analysis of filtration kinetics and filter cake structure.Laboratory filtration tests of the coal tailings showed that both the shear rate and agitation time have significant effects on filtration rate and cake moisture.Moderate agitation at the shear rate of 92 s^-1 was favorable for fast filtration,but high cake moisture was encountered.The low-field 1H nuclear magnetic resonance(NMR)measurements of the filter cake showed that the slurry conditioning has a significant effect on the residual water in large pores and a negligible effect on the residual water in small pores.The X-ray micro-tomography(XRM)measurements indicated that the filter cake formed at the shear rate of 92 s^-1 has more macro-pores and higher porosity than that formed at the shear rate of 53 s1,hence more residual water was entrapped in filter cake.The slurry conditioning in the presence of flocculant will change the structure of filter cake and affect the filtration performance.There was a paradox between fast filtration rate and low filter cake moisture.The findings enable better understanding of the effect of slurry conditioning on flocculant-aided filtration of coal tailings.