Comparison of Coarse Graining DEM Models Based on Exact Scaling Laws

The simulation of a large number of particles requires unacceptable computational time that is the most criticalproblem existing in the industrial application of the DEM. Coarse graining is a promising approach to facilitatethe application of DEM to industrial problems. While the current coarse graining framework is often developedin an ad-hoc manner, leading to different formulations and different solution accuracy and efficiency. Therefore,in this paper, existing coarse graining techniques have been carefully analysed by the exact scaling law which canprovide the theory basis for the upscaling method. A proper scaling rule for the size of particles and samples as wellas interaction laws have been proposed. The scaling rule is applied to a series simulations of biaxial compressiontests with different scale factors to investigate the precision of the coarse graining system. The error between theoriginal system and the coarse system shows a growing tendency as the scale factor increases. It can be concludedthat the precision of the coarse graining system is accepted when applying scaling rules based on the exact scalinglaws.

Effects of physical properties of supercritical water on coarse graining of particle cluster

The coarse graining of particle cluster is of great significance to the study of a fluidized bed. The effects of variations in the physical properties of supercritical water on the coarse graining of particle cluster are investigated in this work. The drag coefficient distributions of the particle cluster are not influenced by the physical properties. However, the physical properties have effects on the values of drag coefficient. The effects of physical properties are weaker in the case of large particle concentrations. Furthermore, the physical properties lead to that the effect of particle cluster wake on the drag of downstream particles being significantly different from that of constant property flow. The variation trend of drag of coarse graining particle is consistent with that of isolated particle. The physical properties lead to significant differences in the values of drag. In this paper, the dominance of the effects of physical properties in a variety of cases is confirmed. Finally, a physical properties effect model is developed accordingly.

Research on Heredity of Coarse Ferrite Grains

The changes in austenite grain size of the specimens with coarse ferrite grains under different heat treatment process were investigated.The focus was on studying the effect of annealing on refining coarse ferrite grains,as well as the influence of the ferrite grain size on the main technical indicators of gas carburizing.The results show that coarse ferrite grains may not necessarily cause the coarse austenite grains,but may result in mixed austenite grains.After annealing treatment,the coarse ferrite grains can be significantly refined and homogenized.Moreover,the coarse ferrite grains have no significant effects on hardnessand intergranular oxidationof gas carburizing.

Visualization study on the coarse graining DEM for large-scale N gas-solid flow systems

Gas-solid flows are ubiquitous in industrial systems.The coupled model of the discrete element method(DEM)and computational fluid dynamics(CFD)is one of the techniques for the simulation of the gas-solid flows.To enhance the applicability of the DEM-CFD method,the coarse graining DEM has been developed to simulate large-scale powder systems.The coarse graining DEM is a scaling law model and hence can simulate large-scale systems using a smaller number of particles than the actual one.Although the coarse graining DEM enables to effectively simulate large-scale powder systems on a single PC,visualized image is lack of reality due to reduced spatial resolution.Here a novel visualization method is developed to produce realistic images.In the proposed technique,the virtual particles are located by considering the motion and location of the coarse grain particles.To show the adequacy of the proposed method,two types of visualization based on the computational results are made:a blow-up of powder due to injected gas flow and a spouted bed.In these systems,the visualized images are shown to be improved by the proposed visualization technique.The effectiveness of the proposed method is proved by the agreement of the images based on the calculation results between the standard DEM-CFD method and coarse graining DEM.

Precision Grinding of Reaction Bonded Silicon Carbide Using Coarse Grain Size Diamond Wheels

Reaction bonded SiC（RBSiC） is attractive for optical application because of its favorable properties and low fabrication cost. However, the difficultness and cost involved in RBSiC grinding limit its application. The investigation on high efficient and low-cost machining with good grinding quality is desired. Generally, high efficient machining for RBSiC is realized by using coarse grain size grinding wheels, but serious grinding damage is inevitable. In this paper, monolayer nickel electroplated coarse grain size diamond grinding wheels with grain sizes of 46 μm, 91 μm, and 151 μm were applied to the grinding of RBSiC. An electrolytic in-process dressing（ELID） assisted conditioning technique was first developed by using cup shape copper bonded conditioning wheels with grain sizes of 15 μm and 91 μm to generate the conditioned coarse grain size wheels with minimized wheel run-out error within 2 μm, constant wheel peripheral envelop as well as top-flattened diamond grains. Then, the grinding experiments on RBSiC were carried out to investigate the grinding performance and material removal mechanism. The experimental results indicate that the developed conditioning technique is applicable and feasible to condition the coarse grain size diamond wheels under optimal conditioning parameters, and the material removal mechanism involved in RBSiC grinding is the combination of brittle fracture and ductile deformation to generate smooth ground surface. This research is significant for the high efficient and low-cost precision grinding of RBSiC with good ground surface quality.

Effect of titanium content on the refinement of coarse columnar austenite grains during the solidification of peritectic steel

The effect of titanium content on the refinement of austenite grain size in as-cast peritectic carbon steel was investigated by fast directional solidification experiments with simulating the solidification and growth of surface and subsurface austenite in continuously cast slabs.Transmission electron microscope(TEM)and scanning electron microscope(SEM)were used to analyze the size and distribution of Ti(C,N)precipitates during solidification.Based on these results,the pinning pressure of Ti(C,N)precipitates on the growth of coarse columnar grains(CCGs)was studied.The results show that the austenite microstructure of as-cast peritectic carbon steel is mainly composed of the regions of CCGs and fine columnar grains(FCGs).Increasing the content of titanium reduces the region and the short axis of the CCGs.When the content of titanium is 0.09wt%,there is no CCG region.Dispersed microscale particles will firstly form in the liquid,which will decrease the transition temperature from FCGs to CCGs.The chain-like nanoscale Ti(C,N)will precipitate with the decrease of the transition temperature.Furthermore,calculations shows that the refinement of the CCGs is caused by the pinning effect of Ti(C,N)precipitates.

Experimental study on permanent deformation characteristics of coarse-grained soil under repeated dynamic loading

Practical assessment of subgrade settlement induced by train operation requires developing suitable models capable of describing permanent deformation characteristics of subgrade filling under repeated dynamic loading.In this paper,repeated load triaxial tests were performed on coarse-grained soil(CGS),and the axial permanent strain of CGS under different confining pressures and dynamic stress amplitudes was analysed.Permanent deformation behaviors of CGS were categorized based on the variation trend of permanent strain rate with accumulated permanent strain and the shakedown theory.A prediction model of permanent deformation considering stress state and number of load cycles was established,and the ranges of parameters for different types of dynamic behaviors were also divided.The results indicated that the variational trend of permanent strain rate with accumulated permanent strain can be used as a basis for classifying dynamic behaviors of CGS.The stress state(confining pressure and dynamic stress amplitude)has significant effects on the permanent strain rate.The accumulative characteristics of permanent deformation of CGS with the number of load cycles can be described by a power function,and the model parameters can reflect the influence of confining pressure and dynamic stress amplitude.The study’s results could help deepen understanding of the permanent deformation characteristics of CGS.

Influence of different microstructural features on impact toughness and crack initiation behavior of coarse grain heat-affected zone in X80 pipeline steel

Coarse grain heat-affected zone samples of X80 pipeline steel under different heat inputs were obtained through thermal welding simulation experiments with Gleeble 3500.Charpy impact tests and a combination of multiscale characterizations were conducted to investigate the influence of various microstructural features on impact toughness and crack initiation behavior.The results prove that, as the heat input increases, the number of M/A components increases, thereby degrading toughness and increasing hardness.Meanwhile, more M/A constituents tend to aggregate on prior austenite grain boundaries(PAGBs),and the overall dimensions of M/A and the width and volume fraction of the lath martensite substructure inside M/A islands would increase as well.These changes make intersections between boundary M/As and PAGBs become one of the preferred sites for crack initiation.In addition, only large-sized grotesque inclusions can act as a direct inducement of crack initiation.

Influence of the secondary welding thermal cycle on the microstructure and property of coarse grain heat-affected zone in an X100 pipeline steel

The influence of the secondary thermal cycle on the microstructure of coarse grain heat-affected zone in an XIO0 pipeline steel was investigated by means of a thermal simulation technique and microscopic analysis method. The property of coarse grain heat-affected zone was characterized by Charpy V-Notch impact properties testing. The results indicated that the experimental steel exhibited local brittleness of intercritically reheated coarse-grained heat-affected zone when the peak tempera- ture of secondary thermal cycle was in the range of two phases region （ ~ and 3/）. There were two main reasons for the local brittleness. The first was that the microstructures of intercritically reheated coarse-grained heat-affected zone were not fined although partial grain recrystallization occurred. The second was that M-A islands, which had the higher content, larger size and higher hardness, existed in intercritically reheated coarse-grained heat-affected zone.

Residual stress measurement of coarse-grain aluminum alloy using X-ray diffraction method

When measuring residual stress of coarse-grain aluminum alloy using X-ray diffraction method, the diffraction profile shows two peaks and position of measured 20 will be changed, which lead to an inaccurate measurement result. Hence, in this paper, some methods were employed to improve the measurement accuracy. During the measuring process, different parameters （diameter of irradiated area, Ψ-oscillation range and exposure time） were selected and profile peak shift method was utilized. Moreover, when the 20 of profiles was determined, different calculation methods were used to calculate the residual stress. The results show that diameter of irradiated area and Ψ-oscillation range have significant influence on the measuring result. For stress value calculated directly from the test equipment, cross correlation method is more accurate than the absolute peak. Furthermore, another two calculation methods of slope with 2θ- sin^2Ψ and ε- sin^2Ψwere used to calculate the stress based on parameters （2θ, ε） obtained from cross correlation method. It is concluded that 2θ - sin^2Ψ method can further improve the measurement accuracy.

Effects of arc-excited ultrasonic on microstructures and properties of weld

To control the solidification process of metal, a new method, arc ultrasonic, was developed. A high frequency exciting supply was electromagnetically coupled with conventional welding supply. An arc excited ultrasonic emission was induced successfully in arc combustion process. Some signals with different frequencies and currents were used in submerged arc welding and CO 2 gas shielded arc welding. The effects of arc ultrasonic on the structures and properties of the weld (including the fusion zone, coarse grain zone and heat affected zone) were studied. The results show that more acicular ferrites form in the fusion zone, the toughness is improved under the arc ultrasonic of different frequency, and the coarse microstructures in the partially melted zone is refined. [

Thermal simulation of single thermal cycle for high strength steel pipe

Single thermal cycle simulation tests were carried out for X80 high strength steel pipes from three steel mills by a Gleeble 3500HS thermal simulation test machine,and coincidence degree of the thermal simulation curve with the set curve under heat inputs of 6–30 kJ/cm was observed;The relationship between different heat inputs and microstructure,impact toughness and hardness of steel pipe CGHAZ(coarse grain heat affected zone)was studied by metallographic examination,impact test and hardness test.The results show that with the increase of heat input,original austenite grain size increases gradually,the lath bainite ratio decreases and the granular bainite ratio increases.The impact toughness of C steel pipe is lower than those of A and B steel pipe,and the impact toughness of CGHAZ from the three steel pipes show different trends:for A steel pipe CGHAZ,impact toughness increases first and then decreases,with the highest value of 270–320 J under 20–25 kJ/cm;for B steel pipe CGHAZ,impact toughness decreases slightly;for C steel pipe CGHAZ,impact toughness increases,with the highest value of 260–300 J under 25 kJ/cm.As the heat input increases,the hardness of three X80 steel pipes CGHAZ shows a decreasing trhighend,and C steel pipe has the largest decreasing range.

Combined effects of headgroup charge and tail unsaturation of lipids on lateral organization and diffusion of lipids in model biomembranes

Lateral organization and dynamics of lipids in plasma membranes are crucial for several cellular processes such as signal transduction across the membrane and still remain elusive.In this paper,using coarse-grained molecular dynamics simulation,we theoretically study the combined effects of headgroup charge and tail unsaturation of lipids on the lateral organization and diffusion of lipids in ternary lipid bilayers.In neutral ternary lipid bilayers composed of saturated lipids,unsaturated lipids,and cholesterols,under the conditions of given temperature and components,the main factor for the phase separation is the unsaturation of unsaturated lipids and the bilayers can be separated into liquid-ordered domains enriched in saturated lipids and cholesterols and liquid-disordered domains enriched in unsaturated lipids.Once the headgroup charge is introduced,the electrostatic repulsion between the negatively charged lipid headgroups will increase the distance between the charged lipids.We find that the lateral organization and diffusion of the lipids in the（partially） charged ternary lipid bilayers are determined by the competition between the headgroup charge and the unsaturation of the unsaturated lipids.In the bilayers containing unsaturated lipids with lower unsaturation,the headgroup charge plays a crucial role in the lateral organization and diffusion of lipids.The headgroup charge may make the lipid domains unstable and even can suppress phase separation of the lipids in some systems.However,in the bilayers containing highly unsaturated lipids,the lateral organization and diffusion of lipids are mainly dominated by the unsaturation of the unsaturated lipids.This work may provide some theoretical insights into understanding the formation of nanosized domains and lateral diffusion of lipids in plasma membranes.

A study on welded joint toughness of X-60 steel

Charpy impact test and COD test were performed on the specimens subjected to simulated welded thermal cycle and the specimens taken from welded joint. The optical microscope, TEM, SEM, EDAX and XRD analysis have been used to investigate the behaviors of second phase particles and the effects of microstructure on toughness separately. The results are as follows. The dispersed second phase particles can effectively retard the growth of austenite grain in the coarse grained HAZ (CGHAZ), and improve the toughness. When t 8/5 is different, the behaviors of the particles are also different in dissolving, coarsening and re precipitating. The ability of retarding the growth of austenite grain will be affected. When t 8/5 increases from 10 s to 70 s , the microstructure of CGHAZ will transform from upper bainite and granular bainite to granular bainite, and the size of austenite grain will grow a little, thus the toughness of the materials decreases slightly.

Evaluation of the location parameter in Weibull distribution of CTOD testing results of high strength steel weldments

In this paper, the location parameter δ_(a) in Weibull distribution i.e. the lower limiting CTOD toughness of high strength steel weldments is evaluated from Gleeble simulated coarse grained specimens. The Charpy-V transition temperature obtained from these specimens is transformed to a fracture toughness K_(IC) value at a given temperature using Sanz' relation. Then, the location parameter a is δ_(a) evaluated. The predicted location parameter arrives at agreement with the lowest CTOD value as obtained from thick multilayer weldments. The improvement of the fracture toughness of multilayer weldments needs the increase of the lowering limiting CTOD.toughness i.e. the toughness of the coarse grained zone.

Control of growth and structure of Ag films by the driving frequency of magnetron sputtering

The growth and structural properties of Ag films prepared by radio-frequency（2, 13.56 and27.12 MHz） and very-high-frequency（40.68 and 60 MHz） magnetron sputtering were investigated. Using 2 MHz sputtering, the Ag film has a high deposition rate, a uniform and smooth surface and a good fcc structure. Using 13.56 and 27.12 MHz sputtering, the Ag films still have a high deposition rate and a good fcc structure, but a non-uniform and coarse surface.Using 40.68 MHz sputtering, the Ag film has a moderate deposition rate and a good fcc structure, but a less smooth surface. Using 60 MHz sputtering, the Ag film has a uniform and smooth surface, but a low deposition rate and a poor fcc structure. The growth and structural properties of Ag films are related to the ions＇ energy and flux density. Therefore, changing the driving frequency is a good way to control the growth and structure of the Ag films.

Effect of Heat Input on Microstructure and Toughness of Coarse Grain Heat Affected Zone in Nb Microalloyed HSLA Steels

The influence of Nb on microstructure, mechanical property and the transformation kinetics of the coarse grain heat affected zone （CGHAZ） in HSLA steels for different heat inputs, has been investigated. When welded at higher heat inputs （100-60 kJ/cm）, impact toughness values of the steel without Nb are much higher than those of the steel with Nb, and the lowest span is 153 J at 60 kJ/cm. But only a little higher values are observed at lower heat inputs （40-30 kJ/cm）, and the highest span is 68 J at 30 kJ/cm. Dilatation studies indicate that continuous cooling transformation starting temperatures （Ts） of CGHAZ for the steel with Nb are approximately 15-30℃ which are lower than those of the steel without Nb at all heat inputs. For higher heat inputs, Nb in solid solution suppresses ferrite transformation and promotes the formation of granular bainite which has detrimental effect on impact toughness. For lower heat inputs higher Charpy impact energy values in the steel with Nb are associated with the formation of low carbon self-tempered martensite.

Formation mechanism and evolution of surface coarse grains on a ZK60 Mg profile extruded by a porthole die

Porthole die extrusion of Mg alloys was studied by means of experimental and numerical studies. Results indicated that an inhomogeneous microstructure formed on the cross-section of the extruded profile. On the profile surface, abnormal coarse grains with an orientation of <11-20> in parallel to ED(extrusion direction) appeared. In the profile center, the welding zone was composed of fine grains with an average size of 4.19 um and an orientation of <10-10> in parallel to ED, while the matrix zone exhibited a bimodal grain structure. Disk-like, near-spherical and rod-like precipitates were observed, and the number density of those features was lower on the profile surface than that in the profile center. Then, the formation and evolution of coarse grains on the profile surface were investigated, which were found to depend on the competition between static recrystallization and grain growth. The stored deformation energy was the factor dominating the surface structure through effective regulation over nucleation of the precipitates and recrystallization. A profile with a low stored deformation energy suppressed formation of precipitates and consequently facilitated grain growth rather than recrystallization, resulting in the formation of abnormal coarse grains. Finally, the surface coarse grains contributed detrimentally to hardness, tensile properties, and wear performance of the bulk structure.

Effects of process parameters on fragment and refinement of millimeter- grade coarse grains for 316LN steel during hot cogging

The heterogeneous mixed-grain microstructure is a common defect for the heavy forging of 316LN austenitie stainless steel. Isothermal compression experiments were performed on a Gleeble-3500 thermo-mechanical simulator to investigate the effect of process parameters on the fragment and re- finement of millimeter-grade coarse grains （MCGs） during hot cogging. The experimental results in- dicate that the stress of MCG specimens is much larger than that of fine grain （FG） ones at 1150 ℃, while the stress difference between MCG and FG samples became smaller at 1200 ℃. Moreover, the MCGs can be well fragmented and refined under the condition of temperature of 1200 ℃, strain rate of 0.01 s-1 , and reduction rate of 50%. Meanwhile, numerical simulations were conducted to study the influences of temperature, strain and strain rate on microstructure evolution. The results of ex- periments and simulations comprehensively demonstrate that the MCG results in the increase of de- formation resistance and incompatibility of deformation, and it can be fragmented and refined at 1200 ℃ so that the plastic deformation energy decreases remarkably with the increase of temperature from 1 150 to 1200 ℃.

Effect of surface Nd-rich phase and oxygen content of melt-spun flakes on formation of coarse grains in hot-pressed Nd-Fe-B magnet

Nd-Fe-B hot-pressed(HP) magnet prepared from melt-spun MQU-F flakes features coarse grains(CG)with the average size of both 200 nm(CGS) and 700 nm(CGL) at flake boundary.The grain growth at the flake boundary of Nd2 Fe14B/α-Fe composite HP magnet before and after diffusion of low-melting-point Pr82Cu18 phase was investigated,revealing the indispensable role of surface RE-rich phase of meltspun flakes in the formation of CG in HP magnet.The dominant role of surface oxygen content of melt-spun flakes in the formation of CGL has been clarified with etching method.The HP magnet prepared from the etched flakes with dramatically decreased oxygen content exhibits the CG regions merely with homoge neous equiaxed CGS at flake boundary.Consequently,the coercivity(μ0 Hc) shows significant increase while remanent magnetization(μ0 Mr) inappreciable change.Further investigation with sieving method reveals the elimination of CGL via removal of the fine Nd-Fe-B flakes smaller than 54 μm due to their much higher oxygen content,confirming the dominant role of oxygen content in the formation of CGL.The quantitative analysis on the magnetic properties of the above HP magnets reveals the monotonic increase of coercivity(μ0 Hc) and negligible change of remanent magnetization(μ0 Mr) with decreased oxygen contents of Nd-Fe-B flakes.The maximum value of coercivity(μ0 Hc) increases from2.26 to 2.47 T as the oxygen content decreases from 0.1692 wt% to 0.079 wt%.