This paper presents the elastic and plastic deformation of the steel helmet with coldextrusion moulding. The plastic streamline of the plastic mould-making process for ellipse thinplate is described. The distribution ...This paper presents the elastic and plastic deformation of the steel helmet with coldextrusion moulding. The plastic streamline of the plastic mould-making process for ellipse thinplate is described. The distribution of slip-line is established based on the plastic streamline. Theextrusion force of plastic moulding of the steel helmet is calculated by using of slip-line method.Furthermore, an applied example is given.展开更多
An aluminum/copper clad composite was fabricated by the casting-cold extrusion forming technology and the microstructures of the products were observed and analyzed.It is found that aluminum grains at the interface ar...An aluminum/copper clad composite was fabricated by the casting-cold extrusion forming technology and the microstructures of the products were observed and analyzed.It is found that aluminum grains at the interface are refined in the radial profiles of cone-shaped deformation zone,but the grains in the center maintain the original state and the grain size is non-uniform.A clear boundary presents between the refined area and center area.In contrast,the copper grains in the radial profiles have been significantly refined.In the center area of the copper,the grains are bigger than those at the boundary.On the surface of the deformable body,the grain size is the smallest,but with irregular grain morphology.After the product is entirely extruded,all the copper and aluminum grains are refined with small and uniform morphology.In the center area,the average diameter of aluminum grains is smaller than 5 μm,and the copper grain on the surface is about 10 μm.At the interface,the grain size is very small,with a good combination of copper and aluminum.The thickness of interface is in the range of 10-15 μm.Energy spectrum analysis shows that CuAl3 phase presents at the interface.展开更多
Casting-cold extrusion technology was presented to fabricate aluminum/copper clad composite,and copper tubes with different sketch sections were designed.The technology of aluminum/copper clad composite fabricated by ...Casting-cold extrusion technology was presented to fabricate aluminum/copper clad composite,and copper tubes with different sketch sections were designed.The technology of aluminum/copper clad composite fabricated by casting-cold extrusion was simulated by DEFORM software using tubes with four arc grooves.The stress and strain in different deformation zones were analyzed.The groove size reduces gradually and the groove shape drives to triangle during the extrusion procedure.The maximum values of equivalent effective stress and radial stress appear in groove zones,and the maximum equivalent effective strain firstly is obtained also in groove zones.The grain size in groove zones is less than that in other zones.The experimental results are consistent with simulation results,which prove that the copper tubes with sketch section are favorable to the metallurgy bond of boundary interface between aluminum and copper.展开更多
The rods that were shaped from nanocrystalline WC- 10.21 Co-0.42 VC/ Cr3 C2 （ wt% ） composite powders by using powder extrusion molding （PEM） were investigated. The nanocrystalline WC- 10.21 Co- 0. 42 VC/ Cr3 C2 ...The rods that were shaped from nanocrystalline WC- 10.21 Co-0.42 VC/ Cr3 C2 （ wt% ） composite powders by using powder extrusion molding （PEM） were investigated. The nanocrystalline WC- 10.21 Co- 0. 42 VC/ Cr3 C2 （ wt% ） composite powders were prepared by the spray thermal decomposition-continuous reduction and carburization technology. In order to improve the properties of rods shaped by using powder extrusion molding, the cold isostatic pressing （CIP） technology was used before or after debinding. Specimens were siutered by vacuum siutering and hot isostatic pressing （HIP）. The density, Rockwell A hardness, magnetic coercivity , and magnetic saturation induction of siutered specimen were measured. The microstructure of the green bodies and the siutered specimens was studied by scanning electron microscopy （SEM）. Results show that the rod formed by using powder extrusion molding after debinding and followed by cold isostatic pressing can be siutered to 99.5% density of composite cemented carbide rods with an average grain size of about 200- 300 nm, magnetic coercivity of 30.4 KA / m, Rockwell A hardness of 92.6 and magnetic saturation induction of 85% . Superfine WC- 10 Co cemented carbide rods with excellent properties were obtained.展开更多
A blasting-like lubricating process(combination of shot blasting and lubricating processes)is proposed.In this process,the specimens to be treated,alloy shots,and solid lubricating powder are rotated together in a rol...A blasting-like lubricating process(combination of shot blasting and lubricating processes)is proposed.In this process,the specimens to be treated,alloy shots,and solid lubricating powder are rotated together in a roller.The surface pockets formed due to the impact by the shots can store lubricants,and the lubricant can also adhere to the specimen surface by hitting.The effects of process parameters,including rolling time,rotational speed,mass of alloy shots,and the diameter of shots,on the surface topography of the steel specimen are investigated using 13 experimental schemes.The distribution ratio and average depth of surface pockets on the defined areas of the specimen are quantitatively analyzed.Four selected schemes with the MoS_(2) solid lubricating powder are further carried out to lubricate the cylindrical billets,and the lubricating effect is evaluated using the steady combined forward and backward extrusion test.The indicated friction factor of the novel blasting-like process is smaller than that of the conventional phosphate-soap coating process.展开更多
By taking 40Cr as a specific object, cold extrusion deformation behavior of medium carbon steel after quenching and tempering was studied by experimental works. The influence of deformation extent (10%-50%), cone angl...By taking 40Cr as a specific object, cold extrusion deformation behavior of medium carbon steel after quenching and tempering was studied by experimental works. The influence of deformation extent (10%-50%), cone angle of die (90 °-120 °), hardness after quenching and tempering (HRC21-29) and lubricated condition on the forming load was analyzed. The results show that there is no central bursting and micro crack in the inner of the extruded specimen, and the forming quality is good. The double-peak phenomenon takes place at the front-end of the specimen; the double-peak index increases with deformation extent, and larger deformation can avoid the double-peak phenomenon. The deformation extent is the most important influencing factor, and the lubricated condition almost has no influence, which means that the phosphate coating plus soap process is still a proper lubrication method for cold extrusion of medium carbon steel after quenching and tempering. By investigating the microscopic structure before and after deformation, the initial equiaxed grain is elongated in the extrusion direction, and this feature is more significant at the front-end of specimen.展开更多
The extrusion of Al-Si alloy powders with different particle sizes allows manufacture of different products with unique microstructures and therefore with unique mechanical properties. The effects of powder size on th...The extrusion of Al-Si alloy powders with different particle sizes allows manufacture of different products with unique microstructures and therefore with unique mechanical properties. The effects of powder size on the extrusion behavior and process defect of Al-18%Si alloy were studied by means of microscopy (optical, scanning electron) and density determination. The main objective of the work is to demonstrate the influence of the powder material characteristics on final density and quality of bar. The results show that the bigger the powder particles, the better the performance of cold compacting. The surface of alloy bar extruded from big particles has good quality without cracking. While the smaller the powder particles, the higher the density and the better the microstructure and mechanical properties. For practice application, the mixed powders are better than single powder.展开更多
The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing...The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry （XRD） , scanning electron microsopy （SEM） and energy dis- persive spectroscopy （EDS）. Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h.展开更多
Summary: The efficiency of cold storage red blood cells (CSRBC) or whole blood at -80 ℃ used in 27 Rh(D) negative patients during surgical operation was reported. The Rh(D) negative patients received the transfusion...Summary: The efficiency of cold storage red blood cells (CSRBC) or whole blood at -80 ℃ used in 27 Rh(D) negative patients during surgical operation was reported. The Rh(D) negative patients received the transfusion of CSRBC or whole blood stored at -80 ℃ for 180 to 360 days. The changes in the indexes, such as blood TB, DB, K +, Na +, BUN, Cr, urine protein (URPO), UOB, Hb, HCT, serum total protein, relative to hemolytic reaction and blood volume before and after transfusion were observed. The results showed that after transfusion of CSRBC or whole blood 27 cases were negative for urine protein and UOB, and the levels of BUN and Cr were normal (P>0.05). Blood TB, DB, Hb, and HCT were increased, while pH, blood K + and blood Na + was normal with the difference being not significant before and after operation (P>0.05). Plasma protein was decreased, but there was no significant difference before and after operation (P>0.05). It was suggested that CSRBC or whole blood at -80 ℃ could be safely infused to the Rh(D) negative patients without side effects during the surgical operation.展开更多
The key problems of cold power spinning of Ti-15-3 alloy are studied. Reasonable billet preparation methods are presented to improve crystal structure and avoid crack of billet. Influences of original wall thickness,...The key problems of cold power spinning of Ti-15-3 alloy are studied. Reasonable billet preparation methods are presented to improve crystal structure and avoid crack of billet. Influences of original wall thickness, reduction rate and feed rate on expanding in diameter are analyzed and some methods to prevent expanding in diameter are given.展开更多
Several media report highlight on that the pharmaceutical companies require ultra-low temperatures -80<span style="white-space:nowrap;">°</span>C to transport and store its COVID-19 vaccines...Several media report highlight on that the pharmaceutical companies require ultra-low temperatures -80<span style="white-space:nowrap;">°</span>C to transport and store its COVID-19 vaccines. This research presents the thermodynamic analysis on cascade refrigeration system (CRS) with several refrigerant pairs which are R32/R170, R123/R170, R134a/R170, R404A/R170, R407c/R170, R410/R170, and the hydrocarbon (HC) refrigerant pair Propane/Ethane, namely R290/R170. Besides, the results of R22/R170 pair, which is not recommended to be used due to phase out of R22 as per Montréal Protocol, are included as base case to compare the novel hydrocarbon pairs in CRS and the old trend of refrigerant pairs. Thermodynamic properties of all these pairs were investigated and compared under different intermediate temperature used in CRS heat exchanger, which thermally connected both the Low and High temperature cycles (LTC) and (HTC). By applying the first law of thermodynamics, the coefficients of performance (COPs) and the specific power consumptions (SPC) in kW/TR are presented and compared. In addition, by applying the second law of thermodynamics the exergetic efficiencies were estimated. The results reveal the promising opportunity of using the HC pair (R290/R170). The minimum SPC in kW/TR is recorded for the pair R123/R170. One the other hand, the highest exegetic efficiency values are observed to be 40%, 38%, and 35% for the pairs R123/R170, R290/R170, and R134/R170, respectively. This research concludes that the HC pair (R290/R170) is highly recommended for CRS applications either to transport the COVID-19 or store it in cold storage rooms in hospitals and clinics. All precautionary measures should be carefully applied in design and operation of HC pair (R290/R170) due to its flammability hazard.展开更多
文摘This paper presents the elastic and plastic deformation of the steel helmet with coldextrusion moulding. The plastic streamline of the plastic mould-making process for ellipse thinplate is described. The distribution of slip-line is established based on the plastic streamline. Theextrusion force of plastic moulding of the steel helmet is calculated by using of slip-line method.Furthermore, an applied example is given.
基金Project(60806006) supported by the National Natural Science Foundation of China
文摘An aluminum/copper clad composite was fabricated by the casting-cold extrusion forming technology and the microstructures of the products were observed and analyzed.It is found that aluminum grains at the interface are refined in the radial profiles of cone-shaped deformation zone,but the grains in the center maintain the original state and the grain size is non-uniform.A clear boundary presents between the refined area and center area.In contrast,the copper grains in the radial profiles have been significantly refined.In the center area of the copper,the grains are bigger than those at the boundary.On the surface of the deformable body,the grain size is the smallest,but with irregular grain morphology.After the product is entirely extruded,all the copper and aluminum grains are refined with small and uniform morphology.In the center area,the average diameter of aluminum grains is smaller than 5 μm,and the copper grain on the surface is about 10 μm.At the interface,the grain size is very small,with a good combination of copper and aluminum.The thickness of interface is in the range of 10-15 μm.Energy spectrum analysis shows that CuAl3 phase presents at the interface.
文摘Casting-cold extrusion technology was presented to fabricate aluminum/copper clad composite,and copper tubes with different sketch sections were designed.The technology of aluminum/copper clad composite fabricated by casting-cold extrusion was simulated by DEFORM software using tubes with four arc grooves.The stress and strain in different deformation zones were analyzed.The groove size reduces gradually and the groove shape drives to triangle during the extrusion procedure.The maximum values of equivalent effective stress and radial stress appear in groove zones,and the maximum equivalent effective strain firstly is obtained also in groove zones.The grain size in groove zones is less than that in other zones.The experimental results are consistent with simulation results,which prove that the copper tubes with sketch section are favorable to the metallurgy bond of boundary interface between aluminum and copper.
基金Funded by Open Foundation of State Key Laboratory of AdvancedTechnologyfor Materials Synthesis and Processing, Wuhan Universi-ty of Technology, the Post PhD Science Foundation of China(2003034504) andthe Foundation of Wuhan University of Technol-ogy(2003XJJ202)
文摘The rods that were shaped from nanocrystalline WC- 10.21 Co-0.42 VC/ Cr3 C2 （ wt% ） composite powders by using powder extrusion molding （PEM） were investigated. The nanocrystalline WC- 10.21 Co- 0. 42 VC/ Cr3 C2 （ wt% ） composite powders were prepared by the spray thermal decomposition-continuous reduction and carburization technology. In order to improve the properties of rods shaped by using powder extrusion molding, the cold isostatic pressing （CIP） technology was used before or after debinding. Specimens were siutered by vacuum siutering and hot isostatic pressing （HIP）. The density, Rockwell A hardness, magnetic coercivity , and magnetic saturation induction of siutered specimen were measured. The microstructure of the green bodies and the siutered specimens was studied by scanning electron microscopy （SEM）. Results show that the rod formed by using powder extrusion molding after debinding and followed by cold isostatic pressing can be siutered to 99.5% density of composite cemented carbide rods with an average grain size of about 200- 300 nm, magnetic coercivity of 30.4 KA / m, Rockwell A hardness of 92.6 and magnetic saturation induction of 85% . Superfine WC- 10 Co cemented carbide rods with excellent properties were obtained.
基金the National Natural Science Foundation of China(No.51475294)。
文摘A blasting-like lubricating process(combination of shot blasting and lubricating processes)is proposed.In this process,the specimens to be treated,alloy shots,and solid lubricating powder are rotated together in a roller.The surface pockets formed due to the impact by the shots can store lubricants,and the lubricant can also adhere to the specimen surface by hitting.The effects of process parameters,including rolling time,rotational speed,mass of alloy shots,and the diameter of shots,on the surface topography of the steel specimen are investigated using 13 experimental schemes.The distribution ratio and average depth of surface pockets on the defined areas of the specimen are quantitatively analyzed.Four selected schemes with the MoS_(2) solid lubricating powder are further carried out to lubricate the cylindrical billets,and the lubricating effect is evaluated using the steady combined forward and backward extrusion test.The indicated friction factor of the novel blasting-like process is smaller than that of the conventional phosphate-soap coating process.
文摘By taking 40Cr as a specific object, cold extrusion deformation behavior of medium carbon steel after quenching and tempering was studied by experimental works. The influence of deformation extent (10%-50%), cone angle of die (90 °-120 °), hardness after quenching and tempering (HRC21-29) and lubricated condition on the forming load was analyzed. The results show that there is no central bursting and micro crack in the inner of the extruded specimen, and the forming quality is good. The double-peak phenomenon takes place at the front-end of the specimen; the double-peak index increases with deformation extent, and larger deformation can avoid the double-peak phenomenon. The deformation extent is the most important influencing factor, and the lubricated condition almost has no influence, which means that the phosphate coating plus soap process is still a proper lubrication method for cold extrusion of medium carbon steel after quenching and tempering. By investigating the microscopic structure before and after deformation, the initial equiaxed grain is elongated in the extrusion direction, and this feature is more significant at the front-end of specimen.
基金Project(514120203) supported by the Advanced Investigation Foundation of Weapon Equipment
文摘The extrusion of Al-Si alloy powders with different particle sizes allows manufacture of different products with unique microstructures and therefore with unique mechanical properties. The effects of powder size on the extrusion behavior and process defect of Al-18%Si alloy were studied by means of microscopy (optical, scanning electron) and density determination. The main objective of the work is to demonstrate the influence of the powder material characteristics on final density and quality of bar. The results show that the bigger the powder particles, the better the performance of cold compacting. The surface of alloy bar extruded from big particles has good quality without cracking. While the smaller the powder particles, the higher the density and the better the microstructure and mechanical properties. For practice application, the mixed powders are better than single powder.
文摘The conventional Al2O3-13 wt. % TiO2 composite ceramic coatings are fabricated by plasma spraying on the surface of extrusion wheel. The microstrueture, morphology and phase compositions of the substrate and coat- ing are investigated by using X-ray diffractometry （XRD） , scanning electron microsopy （SEM） and energy dis- persive spectroscopy （EDS）. Moreover, the microhardness of the substrate and the coating are investigated using Vickers mierohardness tester, the friction and wear behaviors of the substrate and the coating are investigated by using a block-on-ring tribometer under dry sliding conditions with the load of 245 N. The results show that both γ-Al2O3 and α-Al2O3 phases are observed in the as-sprayed coatings, the mian phase is γ-Al2O3. There are white particulates Al2O3 on its surface. The Al2O3-13 wt. % TiO2 coating possesses higher mierohardness which is about 1018HV and 1.6 times that of the substrate. The wear performance of coating is better than that of the substrate. In a practical application, the life of the extrusion wheel which is plasma sprayed Al2O3-13 wt. % TiO2 coating on the surface is 1.2 times that of the conventional extrusion wheel, and the life is about 330 h.
文摘Summary: The efficiency of cold storage red blood cells (CSRBC) or whole blood at -80 ℃ used in 27 Rh(D) negative patients during surgical operation was reported. The Rh(D) negative patients received the transfusion of CSRBC or whole blood stored at -80 ℃ for 180 to 360 days. The changes in the indexes, such as blood TB, DB, K +, Na +, BUN, Cr, urine protein (URPO), UOB, Hb, HCT, serum total protein, relative to hemolytic reaction and blood volume before and after transfusion were observed. The results showed that after transfusion of CSRBC or whole blood 27 cases were negative for urine protein and UOB, and the levels of BUN and Cr were normal (P>0.05). Blood TB, DB, Hb, and HCT were increased, while pH, blood K + and blood Na + was normal with the difference being not significant before and after operation (P>0.05). Plasma protein was decreased, but there was no significant difference before and after operation (P>0.05). It was suggested that CSRBC or whole blood at -80 ℃ could be safely infused to the Rh(D) negative patients without side effects during the surgical operation.
文摘The key problems of cold power spinning of Ti-15-3 alloy are studied. Reasonable billet preparation methods are presented to improve crystal structure and avoid crack of billet. Influences of original wall thickness, reduction rate and feed rate on expanding in diameter are analyzed and some methods to prevent expanding in diameter are given.
文摘Several media report highlight on that the pharmaceutical companies require ultra-low temperatures -80<span style="white-space:nowrap;">°</span>C to transport and store its COVID-19 vaccines. This research presents the thermodynamic analysis on cascade refrigeration system (CRS) with several refrigerant pairs which are R32/R170, R123/R170, R134a/R170, R404A/R170, R407c/R170, R410/R170, and the hydrocarbon (HC) refrigerant pair Propane/Ethane, namely R290/R170. Besides, the results of R22/R170 pair, which is not recommended to be used due to phase out of R22 as per Montréal Protocol, are included as base case to compare the novel hydrocarbon pairs in CRS and the old trend of refrigerant pairs. Thermodynamic properties of all these pairs were investigated and compared under different intermediate temperature used in CRS heat exchanger, which thermally connected both the Low and High temperature cycles (LTC) and (HTC). By applying the first law of thermodynamics, the coefficients of performance (COPs) and the specific power consumptions (SPC) in kW/TR are presented and compared. In addition, by applying the second law of thermodynamics the exergetic efficiencies were estimated. The results reveal the promising opportunity of using the HC pair (R290/R170). The minimum SPC in kW/TR is recorded for the pair R123/R170. One the other hand, the highest exegetic efficiency values are observed to be 40%, 38%, and 35% for the pairs R123/R170, R290/R170, and R134/R170, respectively. This research concludes that the HC pair (R290/R170) is highly recommended for CRS applications either to transport the COVID-19 or store it in cold storage rooms in hospitals and clinics. All precautionary measures should be carefully applied in design and operation of HC pair (R290/R170) due to its flammability hazard.
