A cold method was used to prepare coated sand for application in the selective laser sintering(SLS)process.Tensile strength,loss on ignition,gas evolution,and accuracy of the SLS samples were tested and analyzed,and t...A cold method was used to prepare coated sand for application in the selective laser sintering(SLS)process.Tensile strength,loss on ignition,gas evolution,and accuracy of the SLS samples were tested and analyzed,and the baking process was thoroughly investigated.Compared with coated sand prepared by the hot method,the cold method yields a more uniform and complete resin film on the sand's surface,resulting in enhanced tensile strength and accuracy.Additionally,the cold method requires a lower binder content to meet the same strength requirements,thereby minimizing gas evolution,reducing porosity defects,and ultimately improving casting quality.The coated sand samples prepared through the cold method exhibit superior accuracy,with a size error of within±0.4 mm.In contrast,the coated sand samples prepared by the hot method display a lower accuracy,with an average negative error of 2.1993 mm.The highest tensile strength could be attained by controlling the baking temperature within a suitable range(180-190°C),which can effectively reduce the generation of gas,thus contributing to improved overall performance.展开更多
Composite coatings or films with polytetrafluoroethylene(PTFE)are typically utilized to offer superhydrophobic surfaces.However,the superhydrophobic surfaces usually have limited durability and require complicated fab...Composite coatings or films with polytetrafluoroethylene(PTFE)are typically utilized to offer superhydrophobic surfaces.However,the superhydrophobic surfaces usually have limited durability and require complicated fabrication methods.Herein,we report the successful integration of PTFE with ZnO ceramics to achieve superhydrophobicity via a one-step sintering method,cold sintering process(CSP),at 300℃.(1–x)ZnO–x PTFE ceramic composites with x ranging from 0 to 70 vol%are densified with relative density of over 97%.Micro/nano-scale PTFE polymer is dispersed among ZnO grains forming polymer grain boundary phases,which modulate surface morphology and surface energy of the ZnO–PTFE ceramic composites.For the 60 vol%ZnO–40 vol%PTFE ceramic composite,superhydrophobic properties are optimized with static water contact angles(WCAs)and sliding angles(SAs)of 162°and 7°,respectively.After abrading into various thicknesses(2.52,2.26,and 1.99 mm)and contaminating with graphite powders on the surface,WCA and SA are still maintained with a high level of 157°–160°and 7°–9.3°,respectively.This work indicates that CSP provides a promising pathway to integrate polymers with ceramics to realize stable superhydrophobicity.展开更多
With high effective screen-printing technique, a new triode field emission display (FED)with enhanced petaling cold cathode was fabricated. For enhancing the field emission performance,a series of improved measures wa...With high effective screen-printing technique, a new triode field emission display (FED)with enhanced petaling cold cathode was fabricated. For enhancing the field emission performance,a series of improved measures was adopted in the fabrication course. Seen from the fabrication structure of enhanced petaling cold cathode,the bar conducting electrode and the petaling bottom electrode were fabricated with the sintered silver slurry on cathode glass faceplate. The luminescence image with green phosphor was displayed for the sealed enhanced petaling cold cathode FED. The measured results showed that the enhanced petaling cold cathode had good field emission performance. The enhanced petaling cold cathode FED possessed low turn-on electric-field of 1. 95 V /μm,large emission current of 1 389. 6 μA,and high luminance brightness of 1 520 cd /m2 .展开更多
Cold-bonded pellets, to which a new type of inorganic binder was applied, were reduced by H2~CO mixtures with different HJCO molar ratios (1:0, 5:2, 1:1, 2:5, and 0:1) under various temperatures (1023, 1123, 1...Cold-bonded pellets, to which a new type of inorganic binder was applied, were reduced by H2~CO mixtures with different HJCO molar ratios (1:0, 5:2, 1:1, 2:5, and 0:1) under various temperatures (1023, 1123, 1223, 1323, and 1423 K) in a daermogravimetric analysis appaxatus. The effects of gas composition, temperature, and binder ratio on the reduction process were studied, and the microstxucture of re- duced pellets was observed by scanning electron microscopy-energy-dispersive spectrometry (SEM-EDS). The SEM-EDS images show that binder particles exist in pellets in two forms, and the form that binder particles completely surround ore particles has a more significant hin- der effect on the reduction. The reduction equilibrium constant, effective diffusion coefficient, and the reaction rate constant were calculated on the basis of the unreacted core model, and the promotion effect of temperature on reduction was further analyzed. The results show that no sintering phenomenon occurred at low temperatures and that the increasing reaction rate constant and high gas diffusion coefficient could main- tain the promotion effect of temperature; however, when the sintering phenomenon occurs at high temperatures, gas diffusion is hindered and the promotion effect is diminished. The contribution of the overaJl equilibrium constant to the promotion effect depends on the gas composition.展开更多
基金This work was financially supported by the Joint Funds of the National Natural Science Foundation of China(Grant No.U1808216)the Shanxi Provincial Key Research and Development Project(2022ZDYF072).
文摘A cold method was used to prepare coated sand for application in the selective laser sintering(SLS)process.Tensile strength,loss on ignition,gas evolution,and accuracy of the SLS samples were tested and analyzed,and the baking process was thoroughly investigated.Compared with coated sand prepared by the hot method,the cold method yields a more uniform and complete resin film on the sand's surface,resulting in enhanced tensile strength and accuracy.Additionally,the cold method requires a lower binder content to meet the same strength requirements,thereby minimizing gas evolution,reducing porosity defects,and ultimately improving casting quality.The coated sand samples prepared through the cold method exhibit superior accuracy,with a size error of within±0.4 mm.In contrast,the coated sand samples prepared by the hot method display a lower accuracy,with an average negative error of 2.1993 mm.The highest tensile strength could be attained by controlling the baking temperature within a suitable range(180-190°C),which can effectively reduce the generation of gas,thus contributing to improved overall performance.
基金The authors acknowledge the support from the funding of the National Natural Science Foundation of China(Grant No.51877016)the Fok Ying-Tong Education Foundation,China(Grant No.171050)Science and Technology Project of State Grid Co.,Ltd.,China(Grant No.5500-202399372A-2-2-ZB).
文摘Composite coatings or films with polytetrafluoroethylene(PTFE)are typically utilized to offer superhydrophobic surfaces.However,the superhydrophobic surfaces usually have limited durability and require complicated fabrication methods.Herein,we report the successful integration of PTFE with ZnO ceramics to achieve superhydrophobicity via a one-step sintering method,cold sintering process(CSP),at 300℃.(1–x)ZnO–x PTFE ceramic composites with x ranging from 0 to 70 vol%are densified with relative density of over 97%.Micro/nano-scale PTFE polymer is dispersed among ZnO grains forming polymer grain boundary phases,which modulate surface morphology and surface energy of the ZnO–PTFE ceramic composites.For the 60 vol%ZnO–40 vol%PTFE ceramic composite,superhydrophobic properties are optimized with static water contact angles(WCAs)and sliding angles(SAs)of 162°and 7°,respectively.After abrading into various thicknesses(2.52,2.26,and 1.99 mm)and contaminating with graphite powders on the surface,WCA and SA are still maintained with a high level of 157°–160°and 7°–9.3°,respectively.This work indicates that CSP provides a promising pathway to integrate polymers with ceramics to realize stable superhydrophobicity.
基金National Natural Science Foundations of China(No.60976058,No.61274078)Natural Science Research Project of Henan Province Education Department,China(No.2009B510019)
文摘With high effective screen-printing technique, a new triode field emission display (FED)with enhanced petaling cold cathode was fabricated. For enhancing the field emission performance,a series of improved measures was adopted in the fabrication course. Seen from the fabrication structure of enhanced petaling cold cathode,the bar conducting electrode and the petaling bottom electrode were fabricated with the sintered silver slurry on cathode glass faceplate. The luminescence image with green phosphor was displayed for the sealed enhanced petaling cold cathode FED. The measured results showed that the enhanced petaling cold cathode had good field emission performance. The enhanced petaling cold cathode FED possessed low turn-on electric-field of 1. 95 V /μm,large emission current of 1 389. 6 μA,and high luminance brightness of 1 520 cd /m2 .
基金financially supported by the National Key Research and Development Program of China(2017YFB0304300 and 2017YFB0304302)the 111 Project(No.B13004)
文摘Cold-bonded pellets, to which a new type of inorganic binder was applied, were reduced by H2~CO mixtures with different HJCO molar ratios (1:0, 5:2, 1:1, 2:5, and 0:1) under various temperatures (1023, 1123, 1223, 1323, and 1423 K) in a daermogravimetric analysis appaxatus. The effects of gas composition, temperature, and binder ratio on the reduction process were studied, and the microstxucture of re- duced pellets was observed by scanning electron microscopy-energy-dispersive spectrometry (SEM-EDS). The SEM-EDS images show that binder particles exist in pellets in two forms, and the form that binder particles completely surround ore particles has a more significant hin- der effect on the reduction. The reduction equilibrium constant, effective diffusion coefficient, and the reaction rate constant were calculated on the basis of the unreacted core model, and the promotion effect of temperature on reduction was further analyzed. The results show that no sintering phenomenon occurred at low temperatures and that the increasing reaction rate constant and high gas diffusion coefficient could main- tain the promotion effect of temperature; however, when the sintering phenomenon occurs at high temperatures, gas diffusion is hindered and the promotion effect is diminished. The contribution of the overaJl equilibrium constant to the promotion effect depends on the gas composition.