Experimental research on ultimate bearing capacity of N-joints of grouted square steel tube trusses

Cave-in failure is apt to occur in joints of trusses made of square hollow sections. In order to turn the failure mode into a strength failure mode of joint members, the idea is proposed that the chord of the truss is grouted to increase the cave-in beating capacity of a hollow tube chord. An experiment of eight specimens of N- joints made of grout-filled square steel tubes is performed. Based on the experimental study, the geometrical parameters of specimens are analyzed, and the effects of the confinement index ε, the spacing between the two web members g and the ratio of side length of the vertical web member to that of the chord β on the behavior of specimens are investigated through simulation analysis by simulation analyses, the mechanical properties and the failure an ANSYS program. Based on the test results and modes of this kind of joints are analyzed and the formulae to predict the ultimate bearing capacities corresponding to different failure modes are developed. The ultimate bearing capacity of compressive N-joints is calculated in accordance with the cave-in failure mode of a chord member; the ultimate bearing capacity of tension N-joints is calculated in accordance with the punchingshear failure mode; the ultimate bearing capacity of a chord member is calculated in accordance with the shear failure mode in normal sections.

Seismic performance of recycled concrete-filled square steel tube columns

An experimental study on the seismic performance of recycled concrete-filled square steel tube （RCFST） columns is carried out. Six specimens were designed and tested under constant axial compression and cyclic lateral loading. Two parameters, replacement percentage of recycled coarse aggregate （RCA） and axial compression level, were considered in the test. Based on the experimental data, the hysteretic loops, skeleton curves, ductility, energy dissipation capacity and stiffness degradation of RCFST columns were analyzed. The test results indicate that the failure modes of RCFST columns are the local buckling of the steel tube at the bottom of the columns, and the hysteretic loops are full and their shapes are similar to normal CFST columns. Furthermore, the ductility coefficient of all specimens are close to 3.0, and the equivalent viscous damping coefficient corresponding to the ultimate lateral load ranges from 0.323 to 0.360, which demonstrates that RCFST columns exhibit remarkable seismic performance.

Mechanical properties and energy absorption properties of aluminum foam-filled square tubes

Longitudinal and transverse mechanical properties and energy absorption properties of foam-filled square tubes under quasi-static loading conditions were studied.The foam-filled thin-walled square tube was fabricated with aluminum tube as its shell and closed-cell Al-Mg alloy foam as its core.The results indicated that the plateau region of the load-displacement curve exhibited a marked fluctuant serration which was clearly related to the formation of folds.The longitudinal deforming mode of foam-filled square tube was the same as that of the empty tube,but the fold number of foam-filled square tube was more than that of the empty tube.The longitudinal compression load and energy absorption value of foam-filled square tube were higher than the sum of that of aluminum foam (alone) and empty tube (alone) due to the interaction between tube and filler.In transverse direction,the compression load and energy absorption ability of foam-filled square tubes were significantly lower than those in longitudinal direction.

Axial Compression Behavior and Analytical Method of L-Shaped Column Composed of Concrete-Filled Square Steel Tubes

Based on the characteristics of an L-shaped column composed of concrete-filled square steel tubes, the axial compression experiment and nonlinear finite element analysis were carried out to study the mechanical property of the L-shaped column. The load-displacement curve for the L-shaped column, the deflection and load-strain curves for the mono columns were obtained by the axial compression experiment. The results show that the L-shaped column exhibits a flexural-torsional buckling failure mode. The numerical simulation by the finite element analysis shows that the bearing capacity and failure mode are in accordance with those of the axial compression experiment and the feasi- bility of the finite element analysis is proved. For the calculation of the bearing capacity of the L-shaped column com- posed of concrete-filled square steel tubes, an analytical method is proposed based on the theory of the elastic stability and spatial truss model. The results of the analytical method are in good agreement with those of the axial compression experiment and the finite element analysis.

Investigation of the Vibration Behavior of Fluidelastic Instability in Closely Packed Square Tube Arrays

Flow-induced vibrations in heat exchanger tubes have led to numerous accidents and economic losses in the past. Fluidelastic instability is the most critical flow-induced vibration mechanism in heat exchangers. Both experimental and computational studies conducted to determine fluidelastic instability were presented in this paper. In the experiment, a water channel was built, and a closely packed normal square tube array with a pitch-to-diameter ratio of 1.28 was tested, and significant fluidelastic instability was observed. A numerical model adopting large-eddy simulation and moving mesh was established using ANSYS CFX, and results showed good agreement with the experimental findings. The vibration behaviors of fluidelastic instability were discussed, and results showed that the dominant vibration direction of the tubes changed from streamwise to transverse beyond a critical velocity. A 180° phase lag between adjacent tubes was observed in both the experiment and simulations. Normal and rotated square array cases with pitch-to-diameter ratios of 1.28 and 1.5 were also simulated. The results of this study provide better insights into the vibration characteristics of a square tube array and will help improve the fundamental research and safety design of heat exchangers.

Behavior of High Strength Concrete Filled Square Steel Tube Stub Columns with Inner CFRP Tube Under Biaxial Eccentric Compression

This paper studies the contribution of CFRP(carbon fiber-reinforced polymer)to the mechanical behavior of high strength concrete-filled square steel tube(HCFST)under biaxial eccentric compression.The new type of composite member is composed of an inner CFRP tube and an outer steel tube with concrete filled in the two tubes.The finite element analysis was made by ABAQUS on the behavior of high strength concrete filled square steel tubular columns with inner CFRP circular tube subjected to bi-axial eccentric loading.The results obtained from the finite element analysis were verified with the experimental results.In addition,the load-deflection curves in the whole process were calculated and analyzed,which can be divided into three segments:Elastic phase,plastic phase,descending phase.Based on the load-deflection curves,the stresses analysis on the core concrete,CFRP tube and steel tube were conducted.The confinement effect of the CFRP tube improves the ductility of HCFST-CFRP stub column.CFRP ratio and eccentricity affect the ultimate bearing capacity of HCFST stub column.Finally,a calculation formula of ultimate bearing capacity was proposed in the paper.

Converting circular tubes into square cross-sectional parts using incremental forming process

Incremental forming process is recently developed to form tubular parts.The fabrication cost and accuracy could be optimized if the effects of process parameters and the optimum values are specified.The aim of this research is using incremental forming of copper tubes to convert a circular tube into a square cross-sectional part.An experimental setup,consisting of a spherical forming punch and a fixture for clamping the tube is designed.The forming punch movement is controlled by a CNC machine.Full factorial design of experiments is carried out in order to determine the effects of process parameters including linear velocity,radial feed,and axial feed of the tool on the thinning ratio and the maximum outer diameter of the square cross-sectional parts.Results show that the radial feed has the major influence on the thinning ratio,while the axial feed plays the major role for the final profile.Increase of radial feed results in higher thinning ratio,and decrease of axial feed results in better shape conformity.Linear velocity does not have a significant effect on thinning ratio.Regression models are also given for predicting the determined responses.

Crashworthiness of extruded magnesium thin-walled square tubes

Axial compression tests were conducted on AZ31 B magnesium and A6063 aluminum thin-walled square tubes with varied lengths and induced features at different compression rates. In compression, the magnesium tubes exhibited a "local buckling and fracture" mode, with three fracture patterns, i.e."horizontal","double-oblique", and "spiral" fractures. In general, the magnesium tube showed an inferior crashworthiness to the aluminum square tube. In addition, the effects of L/W ratio, strain rate and induced features on the crashworthiness of thin-walled square tubes were investigated. With an increase in the L/W ratio(L and W represent the tube length and width, respectively) from 1 to 4, the maximal force and global specific energy absorption decreased in a power-law trend for the magnesium tubes,while they remained approximately constant for the aluminum tubes. Furthermore, as the compression rate increased from 5×10-5 to 10 m/s, the primary crashworthiness parameters of the magnesium tubes increased in an approximately exponential manner,while for the aluminum tubes,they changed slightly. Finally,the involved induced features were proven to be not an effective method to improve the specific energy absorption of magnesium tubes, thus, more trigger types,locations,and sizes will be evaluated in future to improve the energy-absorption ability.

Prediction of Axial Capacity of Concrete-Filled Square Steel Tubes Using Neural Networks

The application of artificial neural network to predict the ultimate bearing capacity of CFST （ concrete-filled square steel tubes） short columns under axial loading is explored. Input parameters consiste of concrete compressive strength, yield strength of steel tube, confinement index, sectional dimension and width-to-thickness ratio. The ultimate bearing capacity is the only output parameter. A multilayer feedforward neural network is used to describe the nonlinear relationships between the input and output variables. Fifty-five experimental data of CFST short columns under axial loading are used to train and test the neural network. A comparison between the neural network model and three parameter models shows that the neural network model possesses good accuracy and could be a practical method for predicting the ultimate strength of axially loaded CFST short columns.

Behavior and design method of square-tubed reinforced concrete short columns under axial compression

The behavior of square-tubed reinforced concrete (STRC) short columns subjected to axial compression was studied in detail with an accurate nonlinear finite element model (FEM) . Different width to thickness ratios (D/t = 50 150) of the steel tube and the compressive strength of concrete (C80 and C50) were adopted in this research. The axial load strength,steel tube strain and load-shortening response were determined from FEM and the analysis results from FEM were compared with those from experiment. The analysis and test results indicate that the concrete strength little affectes the confinement of the steel tube on the concrete. The transverse stress of the tube at the axial load point increases with the increment in the width to thickness ratio. Based on the results from FEM and experiment,a formula for the prediction of the axial load strength was proposed in this paper.

Joint member angle limits of composite beams and CFT square columns

This work aims to understand the relationship between the member angle limit and the energy ratio for 24 test samples of composite beams and CFT square steel tube columns. This work also compares the formula applicability for member angle limit with the previous test result to provide the basic data for the design of composite beam-CFT column. The evaluation of the member angle limit was performed with concrete compressive strength (fC =22.16 MPa, 30.49 MPa), breadth-to-thickness ratio (B/t=25.0, 33.3, 43.5), and axial capacity ratio (N/N0=0, 0.3, 0.4, 0.5) as the main variables of the test samples. For the relationship between the member angle limit (Ru) and the energy ratio (ES/EC ), the test result shows that the energy ratio becomes lower as the axial capacity ratio and the breadth-to-thickness ratio increase. The energy ratio is lower for the Type B test sample compared with that of Types A and C. For the formula suggested by SATO, the test samples are distributed evenly for comparison between test values and the member angle limit; however, other formulas indicate a deviation. Specifically, for the comparison between R u,cal and R u (Test), Maeda's formula shows severe deviation.

Elasto-plastic finite element analysis of squaring circular tube

The flow rule of Prandtl-Reuss was adopted and incremental elasto-plastic finite-element analysis formulation of Coulomb’s friction law combining the finite deformation theory was established, and Lagrangian formulation for simulating the squaring process of circular tube was updated. Incremental Coulomb’s friction law was used in the global stiffness matrix to solve the sliding-sticking state of friction at the boundary contact interface. During the squaring process, the linear factor rmin was adopted to solve the non-linear boundary problems of changing node contact and separation, elasto-plastic transient situation in an element and the non-linear constitutive behavior of material so as to make each reasonable increment of the punch meet the demand of calculation for linear increment. The squaring process of circular tube, load distribution and final shape of work piece after unloading were simulated by this mode and compared with research data. It is known that the circular tube with higher geometrical ratio (R/t) could be pressed into symmetric square tube without collapse. This result can provide reference for the analysis of this process and evaluation and improvement of product defects.

新型波纹管连接方钢管混凝土拼接柱抗震性能试验研究

为研究一种新型波纹管连接方钢管混凝土拼接柱的抗震性能,以不同节点配筋率、不同节点锚固长度和轴压比为主要研究变量,对1个整浇柱和4个装配柱进行低周往复加载试验。研究分析了整浇柱与装配柱在破坏模式、滞回性能、位移延性等方面的抗震性能差异。结果表明:装配柱与整浇柱破坏模式类似,采用不同节点构造的装配柱与整浇柱在滞回曲线、骨架特性和刚度退化等方面差异不大,装配柱的耗能性能优于整浇柱。各装配柱极限位移角为1/16.7~1/25,满足规范设计要求。在较大轴压比下,装配柱的承载力提升,延性降低。在较大位移角下,装配柱节点抗震性能受焊缝质量的影响较大,建议实际工程中加强焊接质量管理,以保证构件具有足够的变形能力。

局部环向变厚度方钢管混凝土柱偏压力学性能研究

针对海洋环境中飞溅区造成的钢管混凝土柱局部环向腐蚀现象,采用机械削减方式模拟钢管壁厚局部环向腐蚀,进行了7个方钢管混凝土柱偏压试验,揭示了削弱率和偏心率对其偏压承载力的影响,并通过数值模拟对削弱率进行拓展分析.提出了基于削弱率的偏压承载力降低系数,代入中、美规范进行偏压承载力计算.结果表明:钢管的局部环向变厚度严重削弱了方钢管混凝土柱的偏压承载力和侧向挠曲能力;较大的加载偏心率也降低了其偏压承载力,但增大了其侧向挠曲能力.引入偏压承载力降低系数后,根据中、美规范计算得到的偏压承载力与试验值均吻合较好;相比于我国规范,美国规范在计算偏压承载力时相对更加保守.

轴力作用下焊接方管Π型节点的极限承载力分析

目前规范中还未规定Π型构造形式的方管节点承载力计算公式。该文在经过试验验证有限元分析准确性的基础上,基于两种方管不同区域的材料本构关系模型,利用Abaqus软件对85组在轴力作用下的节点进行了数值模拟,得到了方管Π型节点在轴力作用下的极限承载力。随后,通过参数化分析和多元回归,得出影响Π型节点极限承载力的因素以及修正的承载力计算公式。结果表明,支管-主管宽度比β对节点极限承载力和初始刚度影响较大,增大支管宽度,能够显著提高节点的极限承载力,支管上施加的荷载由主管上表面的抗弯、抗剪作用和主管侧壁共同承担,节点的破坏模式也取决于β;主管宽厚比2γ越大,意味着主管上翼缘和支管连接区域变得更加细长,降低了主管上翼缘的抗弯刚度,节点承载力和初始刚度因此降低;支管-主管高宽比η和支管间距g对节点极限承载力有一定影响,增大支管截面的高度和支管间隙,即增大了沿主管纵向方向的支管、主管相交区域,使得支管在主管翼缘更宽的区域传递荷载,节点的塑性区域更大,材料利用更充分,因此提高了节点的承载能力;支管-主管厚度比τ对节点极限承载力和初始刚度影响不大,支管的壁厚增加,提高了支管的承载力,但节点最终破坏是主管上翼缘达到屈服破坏而并非支管破坏,因此支管厚度的变化对节点承载能力影响不明显。根据有限元模型的分析结果,通过曲线拟合提出了计算方管Π型节点极限承载力的参数方程,并对该方程的准确性进行了评价,为这类节点的进一步研究和工程应用提供了参考。

配筋空心方钢管高强混凝土纯弯构件受力性能有限元分析

目的 研究配筋空心钢管高强混凝土构件的抗弯性能,推动其在建筑结构中的应用。方法 采用有限元分析软件ABAQUS建立配筋空心钢管混凝土构件有限元模型,在验证模型准确的基础上,分析构件的受力全过程及钢材屈服强度、混凝土抗压强度、钢管壁厚、钢筋直径、普通钢筋数量对构件受弯性能的影响。结果 纯弯试件在荷载作用下受力过程可分为3个阶段:弹性阶段、弹塑性阶段和强化阶段;试件破坏形态均为受弯破坏,表现出较好地延性。结论 组合构件在弯矩作用下可以很好地协同工作;钢材屈服强度和钢管壁厚的增加对构件承载力的提高影响最显著,建议配置普通钢筋数量在6~8根为最优。

方钢管砖混再生骨料混凝土短柱轴压性能有限元研究

目的 研究方钢管砖混再生骨料混凝土短柱的力学性能,推动建筑固废资源化利用。方法 利用ABAQUS软件建立方钢管砖混再生骨料混凝土短柱模型,将模拟结果与试验结果进行对比,验证了模型的正确性。然后分析砖混骨料取代率、倒角率、钢管屈服强度及厚度对短柱轴压力学性能的影响。结果 砖混骨料取代率小于50%时,极限承载力降低幅度在10%以内;当倒角率提高至0.16时,极限承载力有小幅度提升;试件的极限承载力随着钢管的厚度及屈服强度的增大而提高。结论 砖混骨料取代率较小时对试件承载能力影响较小,外包钢管的强度与厚度对试件承载能力有较大影响。对于方柱,适当提高倒角率可以使钢管更好约束混凝土,提高试件承载能力,但倒角率过大时截面面积有较大削弱,承载能力降低。

轴压比对波纹侧板-方钢管混凝土柱抗震性能的影响研究

为研究轴压比对波纹侧板-方钢管混凝土柱抗震性能的影响,使用ABAQUS软件建立了组合结构柱的有限元模型,通过破坏形态和滞回曲线等对模型的准确性进行了验证,运用参数模型讨论了不同轴压比对试件的破坏形态、滞回曲线、骨架曲线、压弯承载力和延性系数的影响。结果表明,随着轴压比增大,方钢管的高应力高度逐渐升高,波纹板的应力由水平分布变化为斜向分布;提高轴压比会使试件的压弯承载力和延性系数呈先升高后降低的趋势,建议轴压比不应超过0.30,满足规范中对延性系数的要求并在一定程度上提高结构的压弯承载力。通过合理控制轴压比,可以提升波纹侧板-方钢管混凝土柱抗震性,确保其在实际应用中的安全性和稳定性。

多胞薄壁铝合金方管载荷特性与多目标优化研究

目的通过引入边长系数γ,得到构型不同的W型和C型多胞薄壁方管结构,改善多胞薄壁方管的吸能效率。方法本文利用实验和数值方法对2种类型方管进行研究,材料选用6060T4铝合金,深入分析边长系数γ和壁厚t对结构的载荷特性、能量吸收及变形模式的影响。然后采用非支配排序遗传算法(Non-dominated Sorting Genetic Algorithm,NSGA-Ⅱ)求解,针对结构的峰值载荷(Pc)和比吸能(Sa)进行多目标优化。结果数值仿真所得载荷曲线与实验结果一致,折叠波数均为7个,边长系数γ对2类结构的载荷和变形有显著影响。结论本文所得结果为改善多胞薄壁方管结构的缓冲吸能及冲击防护提供了数据支持。

MS1180方管连续辊弯成形角部开裂机理

方矩形管在辊弯成形中会产生角部开裂现象,这已成为严重制约方矩形管质量的关键问题,为解决其角部开裂缺陷展开深入研究,寻找控制开裂缺陷的方法。首先通过对MS1180进行单轴拉伸、缺口拉伸和平面应变实验得到了材料的力学特性,并分别利用3种拉伸试验将Ayada、Rice-Tracey和标准化Cockroft-Latham准则进行校准,得到了预测误差最小的一种断裂准则,并以此构建了方矩管辊弯开裂模型。其次利用辊弯成形COPRA RF设计软件和有限元MARC仿真专业软件,结合生产实际条件建立了方矩形管连续辊弯成形三维有限元模型,并进行辊弯实验验证模型的准确性。最后采用扫描电镜和金相显微镜对方矩形管开裂件以及断口进行微观观察,针对性的利用有限元模型探究了方矩形管连续辊弯成形时应力-应变分布规律,并分析了道次数量、角部成形半径和机架间距对方矩管角部应力-应变分布的影响。结果表明:发现材料起裂点位于角部近外层,对开裂断口进行分析,得到其开裂方式为准解理开裂,角部剪切面上所受的主应力过大导致其开裂;增加辊弯道次数量、方矩形管角部成形半径以及机架之间的间距能有效减少开裂问题的出现,为以后解决方矩形管角部开裂问题提供了理论基础。