Study on microstructure and properties of cold-rolled high strength steel for enameling

With its superior comprehensive properties, cold-rolled enameling steel is widely applied in many fields. However, its low yield stress greatly limits its application. This study aims to improve the yield stress of cold-rolled enameling steel under the premise of meeting formability and enameling properties by strengthening the ferrite matrix via solid strengthening of Mn. The grain size of ferrite before and after enameling,mechanical properties of annealed steel, and precipitation behavior of second-phase precipitates are obtained through studying the microstructure and properties of enameling steel at different stages. The microstructure of the steel investigated at room temperature is found to contain equiaxial ferrite and bunchy cementite particles;the ferrite grains have grown to some extent after enameling. The fine dispersed TiC particles and cementite particles contained in the annealed steel are the main factors improving the hydrogen storage capability. Finally, the result of a falling-ball impact test shows that the steel has achieved excellent adherence.

Properties of ultra-low carbon,cold-rolled sheet steels containing titanium or boron for use in enameling

Ultra-low carbon（ULC）,cold-rolled sheet steels for porcelain enameling containing alloys of titanium and boron are studied. The microstructure,mechanical properties,inclusions,and precipitates of the sheet steels are analyzed. The hydrogen permeation time of the sheet steels as-annealed and after skin-passed or cold-rolled at different reductions are measured. It is show n that the sheet steels possess different features of enameling properties in hydrogen permeability,fishscale resistance,and pinhole resistance.

Study on metallurgical properties and pellet proportioning technology of stainless steel cold-rolling sludge

With a complicated composition, large rolling sludge has been a focal point concerning neither at home nor abroad have any technologies suitable for bulk utilization of stainless steel cold- production and serious damage to the environment, stainless steel cold- environmental protection for stainless steel enterprises. Up to now, come into being that are not only proper, safe and economical but also rolling sludge. Based on the characteristics of the stainless steel cold- rolling sludge, orthogonal experiments were carried out on pellet proportioning and high-temperature roasting, and major metallurgical properties of sludge pellets were also tested. As the results show, pellets with 30% addition of cold-rolling sludge are qualified regarding their compressive strength, chemical composition and major metallurgical properties. No adverse impact happens to the blast furnace operation when sludge pellets account for 10% of the blast furnace raw materials. Therefore, the technical route applied in this paper is proved simple, feasible and environmentally friendly for cold-rolling sludge treatment.

Effect of water quenching processing parameters on the mechanical properties of a cold-rolled C-Mn-containing steel sheet

Cold-rolled advanced high-strength steel sheets have become the material of choice for the automotive industry because of their unique attributes of high strength and balanced mechanical properties.High-hydrogen gas jet cooling and water quenching are the most commonly used ultrafast cooling technologies for producing martensite-containing high-strength steel sheets.The water quenching technology ensures the fastest industrial cooling rate of 1 000 K/s;therefore,it has the highest potential with respect to saving alloys.In this study,the water quenching of a C-Mn-containing steel sheet is simulated during continuous annealing to investigate the effect of water quenching and tempering parameters on its mechanical properties.The results reveal that at low quenching temperatures,the strength of the steel sheet decreases as the soaking temperature increases.However,at high quenching temperatures,a high soaking temperature corresponds to increased strength after quenching,regardless of whether the material was austenitized in the single austenite zone or the inter-critical zone.Therefore,a high quenching temperature always results in a high strength and a high yield ratio after quenching.Low-temperature overaging(tempering) considerably influences the yield strength and yield ratio,and the extent of this influence is correlated with the soaking temperature.

Effect of deformation twinning on the evolution of texture in TWIP steels during cold-rolling

Texture evolution of high-manganese twining-induced plasticity (TWIP) steels (Fe-16Mn-0.6C) during cold-rolling is studied by means of quantitative orientation distribution function (ODF)analysis.Thickness reductions of the specimens during cold-rolling are 10%,20%,30%,50% and 65%,respectively.Evolution of texture is of the Brass type,which is typical for low-stacking fault energy (SFE) materials.The contribution of deformation twinning to the development of texture is clearly illustrated by the monotonic increase of the twinned Cu component.In the present study,the deformation twinning was identified as significantly contributing to deformation up to the maximum reduction applied.These results are useful for the prediction and control of the texture in TWIP steels.

Effect of annealing parameters on mechanical properties of cold-rolled martensitic steel sheets

Cold-rolled martensitic steel sheets produced on continuous annealing lines with water quenching facility,have advantages of high strength and low alloying element contents.These are in good accordance with the trend of light-weighting and fuel saving for automotive steel.In this article,a cold-rolled martensitic steel is studied to investigate the effect of annealing parameters on its mechanical properties.It is found that the quenching temperature and the slow cooling speed as well as the overageing temperature have significant influence on the strength of the experimental steel.The temperature zone at which the austenite decomposition is slow or has not started may be chosen as the quenching temperature to ensure the steel’s strength stability.The slow cooling speed also influences the steel’s strength greatly.A high cooling rate will lead to significantly higher strength.Tempering would decrease the steel’s tensile strength but would increase its yield strength.

Research and application on the automatic measuring device for testing transverse thickness difference of cold-rolling steel sheet

Many advanced technologies have been applied in developing the automatic measuring device for testing transverse thickness difference of cold-rolling steel sheet,such as the technologies of automatic control,sensor measurement,marking identification,photographic location,computer application and information transmission.This measuring device can measure the transverse thickness difference of the steel plate accurately and quickly,with a high detection level of automation.It is an effective detection equipment for transverse thickness control of steel plate.Horizontal width of steel plate measuring 0.8-1.4 m, horizontal measurement point positioning accuracy±0.02 mm,thickness range 0.2-2.0 mm, measurement accuracy within±1μm.

Development and application of Baosteel's cold-rolled martensitic steel sheets

Cold-rolled martensitic steel sheets are becoming widely applied in the automotive industry because of their ultra-high strength,which may result in satisfactory weight reduction. The grades of martensitic steel sheets are classified based on their tensile strength,which ranges from 980 to 1 700 MPa. The main applications include a series of structural parts of uniform cross-section or simple shape,such as bumper beams,door beams and door sills,etc. The study and development of cold-rolled martensitic steel sheets date back to 2007 in Baosteel,and some grades became commercially available in 2009. By 2015,Baosteel had commercially supplied thousands of tons of these steel sheets with tensile strength up to 1 400 MPa. Currently,1 500 MPa martensitic steel sheet is commercially available and 1 700 MPa martensitic steel sheet has been successfully produced. The process technology and application guides of Basoteel ＇s cold-rolled martensitic steels are summarized and analyzed in order to assist ongoing research and ensure correct applications of these ultra-high strength steel sheets.

Fatigue Response of Cold-Rolled Type-304 Stainless Steel Foil

This study presents the fatigue response of 304 stainless steel foil, cold-rolled to a thickness of 3.2 μm with 87 percent cold work at orientations of 0, 45, and 90 degrees to the direction of rolling. Fatigue specimens were fabricated by laminating a supportive layer of 20-μm polyimide film to one side of the foil and patterning 242 crack initiation features by photolithographic process. Progression of fatigue damage was determined through electrical resistance measurement. The fatigue response was demonstrated to be largely affected by anisotropy existing between the rolling direction and the off-axis orientations. Fatigue cracks that traveled in a direction parallel to the elongated grains (cyclic loads applied at 90-degree orientation to foil rolling direction) had the most fatigue response (undesirable characteristic). The construction of the specimens with thin foil supported by a film backing contributed to high fatigue threshold.

Deformation prediction of porcelain-enameled steels with strain history by press forming and high-temperature behavior of coating layer

Porcelain enamel coatings were widely applied for the protection of steel products because they offered high corrosion protection,resistance to heat and abrasion,high hardness,hygiene and ease of cleaning.The typical process to produce enameled steels is roughly divided into two stages:the first stage consists of a forming process to give the desired shape to a steel substrate,and the second stage consists of a firing process to bond enamel frits on the substrate.This firing process requires a high temperature above 800 °C,which may lead to austenitic transformation and severe thermal deformation of the steel substrate.The aim of this study is to develop a finite element analysis (FE analysis) technique to predict the mechanical and thermal deformations of the enameled steels during forming and any further enameling process,including firing.The FE analysis involves analyzing the strain history of the steel substrate,which comprises the stress and thickness distributions of the substrate and its deformed shape,and the high-temperature behavior of the enamel coating layer.The validity of the FE analysis is verified through the U-bending test and firing test with various numbers and positions of enamel coating layers on the substrate.The results reveal that the FE analysis results agree well with the experimental results with 8% error.

Effect of Coiling Temperature on Ti(C,N) Precipitation and Properties of Batch Annealed DC06EK Enamel Steel

The effects of hot-strip coiling temperature on Ti（C,N） precipitation, texture and hydrogen permeation behavior in DC06 EK enamel steel were investigated by TEM, EBSD test and electrochemical hydrogen permeation experiment. It was found that the Ti（C,N） particles in hot-strip coarsened with increasing coiling temperature, whereas after cold-rolling and annealing, the size difference of Ti（C,N） particles was lessened. The hot-strip coiling temperature has a significant impact on the recrystallized texture in the subsequent cold-rolled and annealed sheet. Hot-strip using high temperature（700 ℃） coiling leads to strong {111} recrystallized texture in annealed sheet, with peak intensity 9.2. On the contrary, in annealed sheets using hot-strip coiling at 650 ℃, their {111} recrystallized textures were weaker, which was also reflected in their rmvalues. Even though the hydrogen diffusion coefficient is slightly lower（7.76×10^（-5） mm^2/s） in annealed sheet using low temperature coiling（600 ℃）, appropriately higher coiling temperature is more suitable for DC06 EK enamel steel combining both good drawability and fish-scale resistance.

Microstructure and properties of Ti-bearing hot-rolled high-strength steel plates for two-sided enameling

The composition and production technology of the type of hot-rolled steel plate used in two-sided enameling were briefly described. The microstructure and mechanical properties before and after enameling were contrastively investigated,and the precipitates in the samples were analyzed using transmission electron microscope and energy dispersive spectrometer. The results show the ferrite grain size of the steel plate after high-temperature enamel firing to be fine,with a large number of TiC and Ti;C;S;precipitates dispersed throughout the ferrite matrix. After two rounds of enamel firing at a temperature range of 800-890 ℃,its yield strength can still reach342 MPa. The results of a hydrogen permeation test show that the hydrogen storage properties of the steel plate are much better than those of ordinary structural carbon steel. A better bubble structure in the enamel layer can be obtained by this steel plate,with no fish-scale defects on the enameled steel-plate surface.

Influence of heat treatment processing on the microstructure and properties in medium manganese steel

For the purpose of developing a 1 500 MPa grade steel sheet with excellent strength and ductility, a 0.15C-10Mn-1.5Al steel was employed to study austenite stability and microstructural evolution based on a novel double annealing processing.After a conventional intercritical annealing process, the sample was heated again to a temperature higher than A_(c3) for a very short time to generate austenite grains with different manganese content;thus, the microstructure of martensite plus austenite can be obtained at room temperature.The experimental results show that with increasing annealing temperature, the tensile strength and yield strength increase.When the annealing temperature was higher than 820 ℃,the microstructure consisted of martensite plus austenite, and the tensile strength almost remained invariant with the annealing temperature.A tensile strength of 1 537 MPa and an elong-ation of 25.1% were achieved for the 820 ℃ condition.The volume fractions of austenite and martensite were identified by X-ray diffraction.It was found that with increasing annealing temperature, the volume fraction of the retained austenite decreased, and the ductility also had a gradual downward trend.The related austenite stability was discussed here as well.

酸洗搪瓷钢密着性能影响关键因素研究

为提高酸洗搪瓷钢的密着性能,研究了酸洗搪瓷钢密着性能的影响因素,包括烧搪时间、脱脂效能、表面色差和表面粗糙度,对不同脱脂程度、表面状态及粗糙度的试样进行涂搪和烧搪,并采用落球冲击法对密着性能评级。结果表明:在850℃进行烧搪时,烧搪时间从5 min延长至10 min,密着等级从2.0级提高至1.0级。同时,烧搪5 min时,脱脂不充分、保护渣增碳所致色差和降低粗糙度都会降低钢板和瓷釉之间的密着性能,其中脱脂不充分和色差的影响可通过延长烧搪时间至10 min进行改善,但延长烧搪时间后,粗糙度对密着性能仍存在显著影响。

等离子喷涂硅酸盐搪瓷涂层及其热循环行为研究

[目的]硅酸盐搪瓷涂层在冷热循环过程中的失效行为很少受到关注。[方法]采用喷雾造粒与烧结相结合的方式制备了多组分硅酸盐团聚烧结喷涂粉末材料,随后采用大气等离子喷涂技术在12CrMoV合金钢表面制备了SiO_(2)-Al_(2)O_(3)-Na_(2)CO_(3)-CaO基硅酸盐搪瓷涂层,研究了该涂层的微观组织和在700℃下的水淬热震循环行为。[结果]硅酸盐团聚烧结喷涂粉末材料呈球形,粒径分布在20~60μm之间。等离子喷涂硅酸盐涂层呈明显的堆叠层状铺展沉积,表面较为粗糙,其内部虽然存在一定数量的闭孔,但整体较为致密,除了含有一定数量的非晶相,还有SiO_(2)、Al_(2)SiO_(5)和Ca_(2)MgSi_(2)O_(7)晶相。该涂层在700℃水淬热震循环145次后发生部分脆性剥落。[结论]热震循环过程中发生的金属基体氧化、晶相分解,以及冷热交变循环等因素产生的热应力可能是导致涂层失效的原因。

铸坯火焰清理深度对超低碳冷轧搪瓷钢搪瓷性能的影响

通过研究调整铸坯火焰清理深度,验证超低碳冷轧搪瓷钢的抗鳞爆性、密着性以及氢渗透性的变化情况。研究结果表明,铸坯火焰清理深度从4mm降低至2mm,超低碳冷轧搪瓷钢没有出现鳞爆现象,密着等级无变化。氢渗透试验结果显示,降低铸坯火焰清理深度至2mm后,氢渗透时间和抗鳞爆敏感性TH值无明显变化,且TH值均>10min/mm^(2),抗鳞爆性能优良。

提高高钛超低碳搪瓷钢可浇性生产实践

针对高钛超低碳搪瓷钢可浇性差、水口易结瘤情况,对水口结瘤物和结瘤原因进行了机理分析。后续通过强化钢包顶渣改质,降低了顶渣氧化性。全工序低氧位控制,减少氧化铝夹杂物的产生。合理地控制RH循环时间和精炼后钢水镇静时间,严格执行保护浇注和控制大包下渣等措施,钢水可浇性大幅提高,实现搪瓷钢连浇炉数由原来3炉提高至6炉。

冷轧搪瓷钢切边质量控制与改善

基于冷轧连退线圆盘的剪切边原理,对影响冷轧搪瓷钢边部质量的原因进行了研究。结合现场工况,对原料宽度和缺陷进行检测,改进了刀片质量,同时对圆盘剪切边工艺参数、刀片倾斜角及去毛刺辊等进行了调整。通过一系列措施的制定,保证了搪瓷钢边部质量合格,毛刺控制在厚度的1%~3%以内,切边质量不合格率控制在0.8%以内,提高了产品一次命中率和产品形象。

Numerical Simulation of Continuous Tension Leveling Process of Thin Strip Steel and Its Application

Cold-rolled thin strip steel of high flatness quality undergoes multistage deformation during tension leveling. Thus, the parameters of set-up and manipulating are more difficult. With the aid of FE code MSC. MARC, the tension leveling process of thin strip steel was numerically simulated. Concentrating on the influence of the roll intermeshes in 2# anti-cambering on the distribution and magnitude of residual stresses in leveled strip steel, several experiments were clone with the tension leveler based on the results from the simulation. It was found from the simulation that the magnitude of longitudinal residual stresses in the cross-section of the leveled strip steel regularly presents obvious interdependence with the roll intermeshes in 2# anti-cambering. In addition, there is a steady zone as the longitudinal residual stresses of the surface layers in leveled strip steel vary with the roll intermeshes of 2# anticambering, which is of importance in the manipulation of tension levelers. It was also found that the distribution of strains and stresses across the width of strip steel is uneven during leveling or after removing the tension loaded upon the strip, from which it was found that 3D simulation could not be replaced by 2D analysis because 2D analysis in this case cannot represent the physical behavior of strip steel deformation during tension leveling.

Causes of the formation of pit defects on the surface of the enamel layer

During the production of the inner walls of ovens,pit defects were formed on the surface of the enamel layer that was enameled on the cold-rolled steel via electrostatic powder spraying and sintering.The paper elaborates on the microstructure and element distribution of the enamel-steel interface and the enamel layer.Optical microscopy,scanning electron microscopy,and energy-dispersive spectroscopy were adopted to investigate the microstructure of a longitudinal section of the defect,and the pit-forming causes were analyzed.The results show that rusty spots lead to pit defects.During high-temperature firing,there is an inadequate fusion and reaction between iron oxides of the rusty spots and the enamel glaze.The rusty spots are closely related to pretreatment process;thus,to avoid their occurrence,electrostatic powder spraying and sintering should be performed timely after forming,degreasing,and thorough drying of the metal sheets.