Efficient desorption and reuse of collector from the flotation concentrate:A case study of scheelite

Flotation is the most common method to obtain concentrate through the selective adsorption of collectors on target minerals to make them hydrophobic and floatable.In the hydrometallurgy of concentrate,collectors adsorbed on concentrate can damage ion-exchange resin and increase the chemical oxygen demand(COD)value of wastewater.In this work,we proposed a new scheme,i.e.,desorbing the collectors from concentrate in ore dressing plant and reusing them in flotation flowsheet.Lead nitrate and benzohydroxamic acid(Pb-BHA)complex is a common collector in scheelite flotation.In this study,different physical(stirring or ultrasonic waves)and chemical(strong acid or alkali environment)methods for facilitating the desorption of Pb-BHA collector from scheelite concentrate were explored.Single-mineral desorption tests showed that under the condition of pulp pH 13 and ultrasonic treatment for 15 min,the highest desorption rates of Pb and BHA from the scheelite concentrate were 90.48%and 63.75%,respectively.Run-of-mine ore flotation tests revealed that the reuse of desorbed Pb and BHA reduced the collector dosage by 30%for BHA and 25%for Pb.The strong alkali environment broke the chemical bonds between Pb and BHA.The cavitation effect of ultrasonic waves effectively reduced the interaction intensity between Pb-BHA collector and scheelite surfaces.This method combining ultrasonic waves and strong alkali environment can effectively desorb the collectors from concentrate and provide“clean”scheelite concentrate for metallurgic plants;the reuse of desorbed collector in flotation flowsheet can reduce reagent cost for ore dressing plants.

A Study on the Performances of Solar Air Collectors Having a Hemispherical Dimple on the Absorber Plate

In order to increase the efficiency of solar air collectors,a new variant with a protrusion is proposed in this study,and its performances are analyzed from two points of view,namely,in terms of optics and thermodynamics aspects.By comparing and analyzing the light paths of the protrusion and the dimple,it can be concluded that when sunlight shines on the dimple,it is reflected and absorbed multiple times,whereas for the sunlight shining on the protrusion,there is no secondary reflection or absorption of light.When the lighting area and the properties of the surfaces are the same,the absorption rate of the dimple is 10.3 percentage points higher than that of the protrusion.In the range of Reynolds number from 3000 to 11000,numerical simulations about the effects of the relative height(e/Dh=0.033–0.1)and relative spacing(p/e=4.5–8.5)of protrusions on air heat transfer and flow resistance show that,in terms of comprehensive evaluation coefficient(PF),the best relative height is 0.085,when the relative spacing is 5.A correlation of Nu and f with Re,e/Dh and p/e is obtained by linear regression of the results,in order to provide a useful reference for the design and optimization of this kind of solar air collector.

Revisiting aluminum current collector in lithium-ion batteries:Corrosion and countermeasures

With the large-scale service of lithium-ion batteries(LIBs),their failures have attracted significant attentions.While the decay of active materials is the primary cause for LIB failures,the degradation of auxiliary materials,such as current collector corrosion,should not be disregarded.Therefore,it is necessary to conduct a comprehensive review in this field.In this review,from the perspectives of electrochemistry and materials,we systematically summarize the corrosion behavior of aluminum cathode current collector and propose corresponding countermeasures.Firstly,the corrosion type is clarified based on the properties of passivation layers in different organic electrolyte components.Furthermore,a thoroughgoing analysis is presented to examine the impact of various factors on aluminum corrosion,including lithium salts,organic solvents,water impurities,and operating conditions.Subsequently,strategies for electrolyte and protection layer employed to suppress corrosion are discussed in detail.Lastly and most importantly,we provide insights and recommendations to prevent corrosion of current collectors,facilitate the development of advanced current collectors and the implementation of next-generation high-voltage stable LIBs.

Heat Transfer Enhancement of the Absorber Tube in a Parabolic Trough Solar Collector through the Insertion of Novel Cylindrical Turbulators

This study includes an experimental and numerical analysis of the performances of a parabolic trough collector(PTC)with and without cylindrical turbulators.The PTC is designed with dimensions of 2.00 m in length and 1.00 m in width.The related reflector is made of lined sheets of aluminum,and the tubes are made of stainless steel used for the absorption of heat.They have an outer diameter of 0.051 m and a wall thickness of 0.002 m.Water,used as a heat transfer fluid(HTF),flows through the absorber tube at a mass flow rate of 0.7 kg/s.The dimensions of cylindrical turbulators are 0.04 m in length and 0.047 m in diameter.Simulations are performed using the ANSYS Fluent 2020 R2 software.The PTC performance is evaluated by comparing the experimental and numerical outcomes,namely,the outlet temperature,useful heat,and thermal efficiency for a modified tube(MT)(tube with novel cylindrical turbulators)and a plain tube(PT)(tube without novel cylindrical turbulators).According to the results,the experimental outlet temperatures recorded 63.2°C and 50.5°C for the MT and PT,respectively.The heat gain reaches 1137.5 Win the MT and 685.8 Win the PT.Compared to the PT collector,the PTC exhibited a(1.64 times)higher efficiency.

Investigative Review of Design Techniques of Parabolic Trough Solar Collectors

Parabolic trough solar collectors(PTCs)are among the most cost-efficient solar thermal technologies.They have several applications,such as feed heaters,boilers,steam generators,and electricity generators.A PTC is a concentrated solar power system that uses parabolic reflectors to focus sunlight onto a tube filled with heattransfer fluid.PTCs performance can be investigated using optical and thermal mathematical models.These models calculate the amount of energy entering the receiver,the amount of usable collected energy,and the amount of heat loss due to convection and radiation.There are several methods and configurations that have been developed so far;however,it is usually difficult for a designer to choose the appropriate method or configuration for his application.The present work investigates different PTC configurations and methods of solution,compares their efficiency and accuracy,summarizes their key behaviors and trends,and improves the available methods by maximizing the positives and minimizing the negatives among them.We investigated three methods and seven configurations.The findings suggest that optimizing the collector structure,tracking system,and reflector can lead to high PTC performance and reduced capital costs.After investigating and comparing the recent mathematical models,the study identified a clear deficiency in estimating the output temperature.Three PTC’s solution methods are investigated,and a novel method is developed to give more accurate estimations of the output temperature.

Current collectors’ effects on the electrochemical performance of LiNi_(0.6)Co_(0.2)Mn_(0.2)O_(2) suspension electrodes for lithium slurry battery

Take after the advantages of lithium-ion battery (LIB) and redox flow battery (RFB), semi-solid flow battery (SSFB) is a promising electrochemical energy storage device in renewable energy utilization. The flowable slurry electrode realizes decouple of energy and power density, while it also brings about new challenge to SSFBs, electron transport between active material and the out circuit. In this consideration, three types of current collectors (CCs) are applied to study the resistance and electrochemical performances of slurry cathodes within pouch cells for the first time. It proves that the electronic resistance (Re) between slurry electrode and the CC plays a decisive role in SSFB operation, and it is so large when Al foil is adopted that the cell cannot even work. Contact angle between Ketjen black (KB) slurry without active material (AM) and the CC is a preliminarily sign for the Re, the smaller the angle, the lower the resistance, and the better electrochemical performance of the cell.

Laser-Constructing 3D Copper Current Collector with Crystalline Orientation Selectivity for Stable Lithium Metal Batteries

The practical application of lithium(Li)metal anodes in high-capacity batteries is impeded by the formation of hazardous Li dendrites.To address this challenge,this research presents a novel methodology that combines laser ablation and heat treatment to precisely induce controlled grain growth within laser-structured grooves on copper(Cu)current collectors.Specifically,this approach enhances the prevalence of Cu(100)facets within the grooves,effectively lowering the overpotential for Li nucleation and promoting preferential Li deposition.Unlike approaches that modify the entire surface of collectors,our work focuses on selectively enhancing lithiophilicity within the grooves to mitigate the formation of Li dendrites and exhibit exceptional performance metrics.The half-cell with these collectors maintains a remarkable Coulombic efficiency of 97.42%over 350 cycles at 1 mA cm^(−2).The symmetric cell can cycle stably for 1600 h at 0.5 mA cm^(−2).Furthermore,when integrated with LiFePO4 cathodes,the full-cell configuration demonstrates outstanding capacity retention of 92.39%after 400 cycles at a 1C discharge rate.This study introduces a novel technique for fabricating selective lithiophilic three-dimensional(3D)Cu current collectors,thereby enhancing the performance of Li metal batteries.The insights gained from this approach hold promise for enhancing the performance of all laser-processed 3D Cu current collectors by enabling precise lithiophilic modifications within complex structures.

The Effects of the Geometry of a Current Collector with an Equal Open Ratio on Output Power of a Direct Methanol Fuel Cell

The open ratio of a current collector has a great impact on direct methanol fuel cell(DMFC)performance.Although a number of studies have investigated the influence of the open ratio of DMFC current collectors,far too little attention has been given to how geometry(including the shape and feature size of the flow field)affects a current collector with an equal open ratio.In this paper,perforated and parallel current collectors with an equal open ratio of 50%and different feature sizes are designed,and the corresponding experimental results are shown to explain the geometry effects on the output power of the DMFC.The results indicate that the optimal feature sizes are between 2 and 2.5 mm for both perforated and parallel flow field in the current collectors with an equal open ratio of 50%.This means that for passive methanol fuel cells,to achieve the highest output power,the optimal feature size of the flow field in both anode and cathode current collectors is between 2 and 2.5 mm under the operating mode of this experiment.The effects of rib and channel position are also investigated,and the results indicate that the optimum pattern depends on the feature sizes of the flow field.

Thermodynamic Analysis and Optimization of Flat Plate Solar Collector Using TiO_(2)/Water Nanofluid

To research solar energy's efficiency and environmental benefits,the thermal efficiency,exergy,and entropy of solar collectors were calculated.The experiment involved two glass-topped collectors,fluid transfer tubes,and aluminum heat-absorbing plates.Glass wool insulation minimized heat loss.A 0.5% TiO_(2)/Water nanofluid was created using a mechanical and ultrasonic stirrer.Results showed that solar radiation increased thermal efficiency until midday,reaching 48.48% for water and 51.23% for the nanofluid.With increasing mass flow rates from 0.0045 kg/s to 0.02 kg/s,thermal efficiency improved from 16.26% to 47.37% for water and from 20.65% to 48.76% for the nanofluid.Filtered water provided 380 W and 395 W of energy in March and April,while the nanofluid increased it to 395 W and 415 W during these months.Mass flow generated energy,and the Reynolds number raised entropy.The noon exergy efficiency for nanofluids was 50%-55%,compared to 30% for water.At noon,the broken exergy measured 877.53 W for the nanofluid and 880.12 W for water.In Kirkuk,Iraq,the 0.5% TiO_(2)/Water nanofluid outperformed water in solar collectors.

An Experimental and Numerical Thermal Flow Analysis in a Solar Air Collector with Different Delta Wing Height Ratios

This study conducts both numerical and empirical assessments of thermal transfer and fluid flow characteristics in a Solar Air Collector(SAC)using a Delta Wing Vortex Generator(DWVG),and the effects of different height ratios(Rh=0.6,0.8,1,1.2 and 1.4)in delta wing vortex generators,which were not considered in the earlier studies,are investigated.Energy and exergy analyses are performed to gain maximum efficiency.The Reynolds number based on the outlet velocity and hydraulic diameter falls between 4400 and 22000,corresponding to the volume flow rate of 5.21–26.07 m^(3)/h.It is observed that the delta wing vortex generators with a higher height ratio yield maximum heat transfer enhancement and overall enhancement ratio.The empirical and numerical findings demonstrate that the exergy and thermal efficiencies decline in a specific range.TheNusselt number,pressure drop,energy,and exergy efficiencies enhance with rising Reynolds number,although the friction coefficient diminishes.The maximum heat transfer enhancement is 57%.According to the evaluation of exergy efficiency,the greatest efficiency of 31.2%is obtained at Rh=1.4 and Reynolds number 22000.

Improving Heat Transfer in Parabolic Trough Solar Collectors by Magnetic Nanofluids

A parabolic trough solar collector(PTSC)converts solar radiation into thermal energy.However,low thermal efficiency of PTSC poses a hindrance to the deployment of solar thermal power plants.Thermal performance of PTSC is enhanced in this study by incorporating magnetic nanoparticles into the working fluid.The circular receiver pipe,with dimensions of 66 mm diameter,2 mm thickness,and 24 m length,is exposed to uniform temperature and velocity conditions.The working fluid,Therminol-66,is supplemented with Fe3O4 magnetic nanoparticles at concentrations ranging from 1%to 4%.The findings demonstrate that the inclusion of nanoparticles increases the convective heat transfer coefficient(HTC)of the PTSC,with higher nanoparticle volume fractions leading to greater heat transfer but increased pressure drop.The thermal enhancement factor(TEF)of the PTSC is positively affected by the volume fraction of nanoparticles,both with and without a magnetic field.Notably,the scenario with a 4%nanoparticle volume fraction and a magnetic field strength of 250 G exhibits the highest TEF,indicating superior thermal performance.These findings offer potential avenues for improving the efficiency of PTSCs in solar thermal plants by introducing magnetic nanoparticles into the working fluid.

Performance of a Combined Energy System Consisting of Solar Collector, Biogas Dry Reforming and Solid Oxide Fuel Cell: An Indian Case Study

An energy production system consisting of a solar collector, biogas dry reforming reactor and solid oxide fuel cell (SOFC) was assumed to be installed in Kolkata, India. This study aims to understand the impact of climate conditions on the performance of solar collectors with different lengths of parabolic trough solar collector (dx) and mass flow rate of heat transfer fluid (m). In addition, this study has evaluated the amount of H2 produced by biogas dry reforming (GH2), the amount of power generated by SOFC (PSOFC) and the maximum number of possible households (N) whose electricity demand could be met by the energy system proposed, considering the performance of solar collector with the different dx and m. As a result, the optimum dx was found to be 4 m. This study revealed that the temperature of heat transfer fluid (Tfb) decreased with the increase in m. Tfb in March, April and May was higher than that in other months, while Tfb from June to December was the lowest. GH2, PSOFC and N in March, April and May were higher than those in other months, irrespective of m. The optimum m was 0.030 kg/s.

Flotation of low-grade bauxite using organosilicon cationic collector and starch depressant

The flotation of diaspore and three kinds of silicate minerals, including kaolinite, illite and pyrophyllite, using an organosilicon cationic surfactant (TAS101) as collector and starch as depressant was investigated. The results show that both diaspore and aluminosilicate minerals float readily with organosilicon cationic collector TAS101 at pH values of 4 to 10. Starch has a strong depression effect for diaspore in the alkaline pH region but has little influence on the flotation of aluminosilicate minerals. It is possible to separate diaspore from aluminosilicate minerals using the organosilicon cationic collector and starch depressant. Further studies of bauxite ore flotation were also conducted, and the reverse flotation separation process was adopted. The concentrates with the mass ratio of Al2O3 to SiO2 of 9.58 and Al2O3 recovery of 83.34% are obtained from natural bauxite ore with the mass ratio of Al2O3 to SiO2 of 6.1 at pH value of 11 using the organosilicon cationic collector and starch depressant.

Separation behavior and mechanism of hematite and collophane in the presence of collector RFP-138

The reverse flotation separation performance and mechanism of hematite and cellophane in the presence of RFP-138, a newly synthesized dephosphorization collector, were studied. Reverse flotation tests on monominerals and artificially mixed minerals of hematite and collophanite show that, this anionic collector performs excellently in reducing the phosphorus content in hematite. It can decrease the content of P in artificially mixed minerals from 1.05% to 0.12% and achieve the TFe recovery rate of 91.30%. The chemical behavior of solution and infrared spectra of RFP-138 were investigated to explore the selective collecting mechanism of RFP-138 to these two minerals.

溶液环境对两种菱镁矿阴离子捕收剂浮选泡沫性能的影响

浮选体系中浮选泡沫各项性能直接影响其与矿物颗粒间的相互作用.采用DFA 100动态泡沫分析仪,研究了不同pH值和Mg^(2+)环境下磷酸酯盐捕收剂的起泡性能、泡沫稳定性以及泡沫结构等的性能差异,并与传统油酸盐捕收剂进行了对比分析.结果表明,同为菱镁矿捕收剂,十六烷基磷酸酯钾(CP)捕收剂相较于传统油酸钠(NaOl)捕收剂,在pH值和Mg^(2+)浓度变化时的泡沫适应性更强,且在菱镁矿浮选中显示出更大的优势.具体来说,在相同质量浓度条件下,CP捕收剂溶液表面张力变化相对缓慢,且在所研究pH值和Mg^(2+)浓度范围内均显示相对更适宜的起泡能力和泡沫稳定性,泡沫结构也更稳定.单矿物浮选试验结果表明,菱镁矿上浮率与溶液环境对两种捕收剂泡沫性能的影响结果具有一致性.在pH值小于6.0或Mg^(2+)质量浓度超过30 mg·L^(-1)时,传统NaOl体系中菱镁矿上浮困难,浮选泡沫性能差,而CP体系中菱镁矿上浮率均保持在60%以上.本研究为磷酸酯类捕收剂在菱镁矿浮选中的应用提供了理论依据和实践指导.

Experiment and numerical simulation on flow and heat transfer in all-glass evacuated tube solar collectors

The experimental study of natural convection in allglass evacuated tube solar collectors is performed through the experimental platform of the solar-assisted fuel cell system.The experimental facility includes solar collectors with different length and diameter tubes, different coating materials, and with / without guide plates, respectively. Threedimensional mathematical models on natural and forced convections in the solar collectors are established and the experimental data is validated by field synergy and entransy principles. The results of natural convection show that the water temperature increases and thermal efficiency decreases gradually with the evacuated tube length. The thermal efficiency increases when absorption rates increase from 0. 95 to 1. 0 and emission rates decrease from 0. 16 to 0. 06. The thermal efficiency of solar collectors is increased after being equipped with the guide plate, which is attributed to the disappearance of the mixed flowand the enhancement of the heat transfer at the bottom of the evacuated tube. The results of forced convertion indicate that the Reynolds, Nusselt and entransy increments of the horizontal double collectors are higher than those of the vertical single collector while the entransy dissipation is lower than that of the vertical single collector. It is concluded that the solar collectors with guide plates are suitable for natural convection while the double horizontal collectors are suitable for forced convection in the thermal field of solar-assisted fuel cell systems with lowand medium temperatures.

Effect of N-substituents on performance of thiourea collectors by density functional theory calculations

Using density functional methods,some properties were studied such as the energies and compositions of frontier molecular orbitals and the atomic charges,which are related to the reactive behavior of thioureas containing different N-substituent groupings.The calculation results indicate that the N-substituent groupings have significant effect on the flotation performance of thiourea collectors.The order of electron-donating ability is N-propyl-N'-benzyl-thiourea(PBZYTU)>N-propyl-N'-ethyl-thiourea (PETU)>N-propyl-N'-allyl-thiourea(PALTU)>>N-propyl-N'-acetyl-thiourea(PACTU)>N-propyl-N'-ethoxycarbonyl-thiourea (PECTU)>N-propyl-N'-benzoyl-thiourea(PBZOYTU),and the order of feedback-electron-accepting ability is PBZOYTU> PACTU>PECTU>>PALTU>PETU>PBZYTU.This implies that PBZOYTU,PACTU or PECTU can react with copper atoms having(t2g) 6 (eg) 3Cu(II)or t 6e 4Cu(I)configuration on the surfaces of copper sulfide minerals through normal covalent bond and back donation covalent bond,and exhibit excellently collecting performance for copper sulfide minerals.These are consistent with the experimental data reported in the literatures.

Preliminary examination of electrochemical and spectroscopic features of trithiocarbonate collectors for sulfide mineral flotation

The redox potentials of xanthate/dixanthogen (dithiocarbonate/di dithiocarbonate, DTC/(DTC) 2) and trithiocarbonate/di trithiocarbonate (TTC/(TTC) 2) couples have been measured for the potassium salts. The spectroscopic characteristics of these sulfide mineral collectors were determined by FTIR and UV analysis. Electrochemically controlled contact angle measurements at a pyrite surface provided the basis to analyze the effect of the functional group ( O CS 2 versus S CS 2) on the hydrophobic surface state. Results from this preliminary examination are discussed with respect to the nature of collector adsorption and the pyrite flotation response.

An in situ ATR-FTIR study of mixed collectors BHA/DDA adsorption in ilmenite-titanaugite flotation system

This paper researched the enhanced flotation separation performance of ilmenite and titanaugite using the mixed collector benzhydroxamic acid/dodecylamine(BHA/DDA).The interface assembly mechanism was mainly investigated through in situ attenuated total reflectance Fourier transform infrared(ATRFTIR)spectroscopy combined with the two-dimensional correlation spectroscopy(2D-COS)and X-ray photoelectron spectroscopy(XPS).It has been found that BHA/DDA mixed collectors successfully separate ilmenite from titanaugite at a molar ratio of 8:1.Zeta potential experiments suggested that,in the presence of mixed collector system,the BHA-DDA complex adsorbed on the ilmenite surface via the chemically adsorbed BHA and the electrostatically adsorbed DDA,however,the complex adsorbed on the surface of titanaugite unstably.According to in situ ATR-FTIR combined with 2D-COS and XPS results,the interface assembly mechanism of BHA/DDA is summarized as:the function group of BHA molecules first binds to the metal sites on minerals to form bidentate ligand,then DDA co-adsorbed with BHA on the surface of minerals through hydrogen bonding.DDA may change the adsorption modes of some BHA on the ilmenite surface from four-membered ring to five-membered ring,while the modes on the titanaugite surface is true opposite.Finally,recommended adsorption configurations of the BHA/DDA complex on the two mineral surfaces are proposed.

Mechanism and application on sulphidizing flotation of copper oxide with combined collectors

The effect of sodium butyl xanthate (NaBX) and dodecylamine (DDA) as combined collector on the sulphidizing flotation of copper oxide was investigated by flotation test, fluorescent pyrene probe, zeta potential, and infrared spectroscopy analyses. The micro-flotation results show that combined use of NaBX+DDA yields better effect than using NaBX at pH 7-11 only, and the optimal molar ratio of NaBX to DDA is 2: 1. The actual ores flotation shows that when the dosage of NaBX+DDA is (100+54) g/t, the copper concentrate grade and recovery are 15.93% and 76.73%, respectively. The fluorescent pyrene probe test demonstrates that the NaBX+DDA can reduce the micelle concentration in the pulp. The zeta potential and the infrared spectroscopy analyses indicate that chemical adsorption, hydrogen-bonding and electrostatic interaction can help to adsorb NaBX+DDA on the surface of malachite. Meantime, copper xanthate and copper-amine complexes may be generated during the adsorption process.