Measured surface localization （MSL） is one of the key essentials for the assessment of form error in pre- cision manufacturing. Currently, the researches on MSL have focused on the corresponding relation search betw...Measured surface localization （MSL） is one of the key essentials for the assessment of form error in pre- cision manufacturing. Currently, the researches on MSL have focused on the corresponding relation search between two surfaces, the performance improvement of localization algorithms and the uncertainty analysis of localization. However, low efficiency, limitation of localization algo- rithms and mismatch of multiple similarities of feature points with no prior are the common disadvantages for MSL. In order to match feature points quickly and fulfill MSL efficiently, this paper presents a new localization approach for measured surfaces by extracting the generic umbilics and estimating their single complex variables, describing the match methods of ambiguous relation at umbilics, presenting the initial localization process of one pair matched points, refining MSL on the basis of obtained closet points for some measured points by the improvement directed projection method. In addition, the proposed algorithm is simulated in two different types of surfaces,two different localization types and multiple similar sur- faces, also tested with the part of B-spline surface machined and bottle mould with no knowledge, finally the initial and accurate rigid body transformation matrix, localization errors between two surfaces and execution time are got. The experimental results show that the pro- posed method is feasible, more accurate in localization and high in efficiency. The proposed research can not only improve the accuracy and performance of form error assessment, but also provide an effective guideline for the integration of different types of measured surfaces.展开更多
Parts of complex surface are widely used now in many fields, and their detection has caused much concern. In China many manufactories still carry on the traditional way of manual detection, which requires highly skill...Parts of complex surface are widely used now in many fields, and their detection has caused much concern. In China many manufactories still carry on the traditional way of manual detection, which requires highly skilled personnel and efficiency is low. Some large manufactories have imported auto-detecting equipments, which require CAD data on the parts, or just divide the surface into several approximate planes for automatic detection. Phased-array system is seldom used, and the cost is high. Besides, most of the systems have not considered the automatic sensitivity compensation of parts with varying thickness. To improve the detection quality and efficiency of nondestructive test (NDT) of parts of complex surface, this paper puts forward an integrated ultrasonic NDT system characterized by: (1) Use of ultrasonic measurement and reverse of curved surface to solve the CAD data problem; (2) Use of an automatic sensitivity compensation algorithm (based on the part’s modelling information obtained in surface reverse) to fit the variety of the thickness; (3) Use of template matching and pseudo-color imaging to improve the quality of detection results. The system features integration of low cost mature technologies, and is suitable for detection of various parts of different complex surfaces in medium-and-small enterprises. The test results showed that the system can automatically detect parts of complex surface successfully, and that the inspection result is good and reliable.展开更多
Three dimensional-digital image correlation （3D-DIC） is a widely used optical metrology in the experimental mechanics community because of its reliability, practicality, and flexibility. Although the precision of di...Three dimensional-digital image correlation （3D-DIC） is a widely used optical metrology in the experimental mechanics community because of its reliability, practicality, and flexibility. Although the precision of digital image correlation （DIC） has been thoroughly studied theoretically and numerically, verification experiments have seldom been performed, especially fbr complex surfaces with a small field of view （FOV）. In this work, the shape of a 1-yuan coin was measured using 3D-DIC; the shape was complex due to the presence of many fine details, and the FOV was relatively small because the coin diameter was only 25 mm. During the experiment, a novel strategy for speckle production was developed： white paint was simply sprayed onto the surface. Black paint was not used; instead, taking advantage of the reflective nature of the coin surface, polarized light and a Polaroid filter were introduced, and the polarization direction was carefully adjusted, ensuring that the spray pattern was extremely thin and that high-quality speckle images with significant contrast were captured. The three-dimensional coin shape was also successfully determined for comparison using a stylus profiler. The results demonstrate that 3D-DIC provides high precision in shape measurement even for complex surfaces with small FOV. The precision of 3D-DIC can reach 1/7000 of the field of view, corresponding to about 6 ~tm in this experiment.展开更多
基金Supported by Science and Technology Supporting Projects of China(Grant No.2015BAF27B01)Sichuan Provincial Science and Technology Supporting Program of China(Grant Nos.2014GZ0119,2017GZ0350)Open Research Fund of Key Laboratory of Manufacturing and Automation,Xihua University(Grant No.S2jj2013-042)
文摘Measured surface localization （MSL） is one of the key essentials for the assessment of form error in pre- cision manufacturing. Currently, the researches on MSL have focused on the corresponding relation search between two surfaces, the performance improvement of localization algorithms and the uncertainty analysis of localization. However, low efficiency, limitation of localization algo- rithms and mismatch of multiple similarities of feature points with no prior are the common disadvantages for MSL. In order to match feature points quickly and fulfill MSL efficiently, this paper presents a new localization approach for measured surfaces by extracting the generic umbilics and estimating their single complex variables, describing the match methods of ambiguous relation at umbilics, presenting the initial localization process of one pair matched points, refining MSL on the basis of obtained closet points for some measured points by the improvement directed projection method. In addition, the proposed algorithm is simulated in two different types of surfaces,two different localization types and multiple similar sur- faces, also tested with the part of B-spline surface machined and bottle mould with no knowledge, finally the initial and accurate rigid body transformation matrix, localization errors between two surfaces and execution time are got. The experimental results show that the pro- posed method is feasible, more accurate in localization and high in efficiency. The proposed research can not only improve the accuracy and performance of form error assessment, but also provide an effective guideline for the integration of different types of measured surfaces.
文摘Parts of complex surface are widely used now in many fields, and their detection has caused much concern. In China many manufactories still carry on the traditional way of manual detection, which requires highly skilled personnel and efficiency is low. Some large manufactories have imported auto-detecting equipments, which require CAD data on the parts, or just divide the surface into several approximate planes for automatic detection. Phased-array system is seldom used, and the cost is high. Besides, most of the systems have not considered the automatic sensitivity compensation of parts with varying thickness. To improve the detection quality and efficiency of nondestructive test (NDT) of parts of complex surface, this paper puts forward an integrated ultrasonic NDT system characterized by: (1) Use of ultrasonic measurement and reverse of curved surface to solve the CAD data problem; (2) Use of an automatic sensitivity compensation algorithm (based on the part’s modelling information obtained in surface reverse) to fit the variety of the thickness; (3) Use of template matching and pseudo-color imaging to improve the quality of detection results. The system features integration of low cost mature technologies, and is suitable for detection of various parts of different complex surfaces in medium-and-small enterprises. The test results showed that the system can automatically detect parts of complex surface successfully, and that the inspection result is good and reliable.
基金supported by the National Natural Science Foundation of China(Grant Nos.11332010,51271174,11372300,11127201,11472266&11428206)
文摘Three dimensional-digital image correlation （3D-DIC） is a widely used optical metrology in the experimental mechanics community because of its reliability, practicality, and flexibility. Although the precision of digital image correlation （DIC） has been thoroughly studied theoretically and numerically, verification experiments have seldom been performed, especially fbr complex surfaces with a small field of view （FOV）. In this work, the shape of a 1-yuan coin was measured using 3D-DIC; the shape was complex due to the presence of many fine details, and the FOV was relatively small because the coin diameter was only 25 mm. During the experiment, a novel strategy for speckle production was developed： white paint was simply sprayed onto the surface. Black paint was not used; instead, taking advantage of the reflective nature of the coin surface, polarized light and a Polaroid filter were introduced, and the polarization direction was carefully adjusted, ensuring that the spray pattern was extremely thin and that high-quality speckle images with significant contrast were captured. The three-dimensional coin shape was also successfully determined for comparison using a stylus profiler. The results demonstrate that 3D-DIC provides high precision in shape measurement even for complex surfaces with small FOV. The precision of 3D-DIC can reach 1/7000 of the field of view, corresponding to about 6 ~tm in this experiment.
