Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community:a comparative analysis

The aerospace community widely uses difficult-to-cut materials,such as titanium alloys,high-temperature alloys,metal/ceramic/polymer matrix composites,hard and brittle materials,and geometrically complex components,such as thin-walled structures,microchannels,and complex surfaces.Mechanical machining is the main material removal process for the vast majority of aerospace components.However,many problems exist,including severe and rapid tool wear,low machining efficiency,and poor surface integrity.Nontraditional energy-assisted mechanical machining is a hybrid process that uses nontraditional energies(vibration,laser,electricity,etc)to improve the machinability of local materials and decrease the burden of mechanical machining.This provides a feasible and promising method to improve the material removal rate and surface quality,reduce process forces,and prolong tool life.However,systematic reviews of this technology are lacking with respect to the current research status and development direction.This paper reviews the recent progress in the nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in the aerospace community.In addition,this paper focuses on the processing principles,material responses under nontraditional energy,resultant forces and temperatures,material removal mechanisms,and applications of these processes,including vibration-,laser-,electric-,magnetic-,chemical-,advanced coolant-,and hybrid nontraditional energy-assisted mechanical machining.Finally,a comprehensive summary of the principles,advantages,and limitations of each hybrid process is provided,and future perspectives on forward design,device development,and sustainability of nontraditional energy-assisted mechanical machining processes are discussed.

Influence of alloy components on arc erosion morphology of Ag/MeO electrical contact materials

Arc erosion morphologies of Ag/MeO（10） electrical contact materials after 50000 operations under direct current of 19 V and 20 A and resistive load conditions were investigated using scanning electron microscope（SEM） and a 3D optical profiler（3DOP）. The results indicated that 3DOP could supply clearer and more detailed arc erosion morphology information. Arc erosion resistance of Ag/SnO_2（10） electrical contact material was the best and that of Ag/CuO（10） was the worst. Arc erosion morphology of Ag/MeO（10） electrical contact materials mainly included three different types. Arc erosion morphologies of Ag/ZnO（10） and Ag/SnO_2（10） electrical contact materials were mainly liquid splash and evaporation, and those of Ag/CuO（10） and Ag/CdO（10） were mainly material transfer from anode to cathode. Arc erosion morphology of Ag/SnO_2（6）In_2O_3（4） electrical contact materials included both liquid splash, evaporation and material transfer. In addition, the formation process and mechanism on arc erosion morphology of Ag/MeO（10） electrical contact materials were discussed.

Effects of the Component and Fiber Gradient Distributions on the Strength of Cement-based Composite Materials

The effects of the component gradient distribution at interface and the fiber gradient distribution on the strength of cement-based materials were studied. The results show that the flexural strength and compressive strength of the mortar and concrete with interface component and fiber gradient distributions are obviously improved. The strengthes of the fiber gradient distributed mortar and concrete (FGDM/C) are higher than those of fiber homogeneously distributed mortar and concrete (FHDM/C). To obtain the same strength, therefore, a smaller fiber volume content in FGDM/C is needed than that in FHDM/C. The results also show that the component gradient distribution of the concrete can be obtained by means of multi-layer vibrating formation.

DIRECT AND ADAPTIVE SLICING ON CAD MODEL OF IDEAL FUNCTIONAL MATERIAL COMPONENTS (IFMC)

A brand new direct and adaptive slicing approach is proposed, which canapparently improve the part accuracy and reduce the building time. At least two stages are includedin this operation: getting the crossing contour of the cutting plane with the solid part anddetermining the layer thickness. Apart from usual SPI algorithm, slicing of the solid model has itsspecial requirements. Enabling the contour line segments of the cross-section as long as possible isone of them, which is for improving manufacturing efficiency and is reached by adaptively adjustingthe step direction and the step size at every crossing point to obtain optimized secant height. Thelayer thickness determination can be divided into two phases: the geometry-based thicknessestimation and the material-based thickness verifying. During the former phase, the geometrytolerance is divided into two parts: a variety of curves are approximated by a circular arc, whichintroduces the first part, and the deviation error between the contour line in LM process and thecircular arc generates the second part. The latter phase is mainly verifying the layer thicknessestimated in the former stage and determining a new one if necessary. In addition, an example usingthis slicing algorithm is also illustrated.

Material component to non-linear relation between sediment yield and drainage network development:an flume experimental study

This paper examines the experimental study on influence of material component to non-linear relation between sediment yield and drainage network development completed in the Lab. The area of flume drainage system is 81.2 m2, the longitudinal gradient and cross section slope are from 0.0348 to 0.0775 and from 0.0115 to 0.038, respectively. Different model materials with a medium diameter of 0.021 mm, 0.076 mm and 0.066 mm cover three experiments each. An artificial rainfall equipment is a sprinkler-system composed of 7 downward nozzles, distributed by hexagon type and a given rainfall intensity is 35.56 mm/hr.cm2. Three experiments are designed by process-response principle at the beginning the ψ shaped small network is dug in the flume. Running time spans are 720 m, 1440 minutes and 540 minutes for Runs I, IV and VI, respectively. Three experiments show that the sediment yield processes are characterized by delaying with a vibration. During network development the energy of a drainage system is dissipated by two ways, of which one is increasing the number of channels (rill and gully), and the other one is enlarging the channel length. The fractal dimension of a drainage network is exactly an index of energy dissipation of a drainage morphological system. Change of this index with time is an unsymmetrical concave curve. Comparison of three experiments explains that the vibration and the delaying ratio of sediment yield processes increase with material coarsening, while the number of channel decreases. The length of channel enlarges with material fining. There exists non-linear relationship between fractal dimension and sediment yield with an unsymmetrical hyperbolic curve. The absolute value of delaying ratio of the curve reduces with time running and material fining. It is characterized by substitution of situation to time.

Thermal stresses in two-and three-component anisotropic materials

This paper deals with an analytical model of thermal stresses which originate during a cooling process of an anisotropic solid continuum with uniaxial or triaxial anisotropy. The anisotropic solid continuum consists of anisotropic spherical particles periodically distributed in an anisotropic infinite matrix. The particles are or are not embedded in an anisotropic spherical envelope, and the infinite matrix is imaginarily divided into identical cubic cells with central particles. The thermal stresses are thus investigated within the cubic cell. This mulfi-particle-（envelope）-matrix system based on the cell model is applicable to two- and three-component materials of precipitate-matrix and precipitate-envelope-matrix types, respectively. Finally, an analysis of the determination of the thermal stresses in the multi-par- ticle-（envelope）-matrix system which consists of isotropic as well as uniaxial- and/or triaxial-anisotropic components is presented. Additionally, the thermal-stress induced elastic energy density for the anisotropic components is also derived. These analytical models which are valid for isotropic, anisotropic and isotropic-anisotropic multi-particle- （envelope）-matrix systems represent the determination of important material characteristics. This analytical determination includes： （1） the determination of a critical particle radius which defines a limit state regarding the crack initiation in an elastic, elastic-plastic and plastic components; （2） the determination of dimensions and a shape of a crack propagated in a ceramic components; （3） the determination of an energy barrier and micro-/macro-strengthening in a component; and （4） analytical-（experimental）-computational methods of the lifetime prediction. The determination of the thermal stresses in the anisotropic components presented in this paper can be used to determine these material characteristics of real two- and three-component materials with anisotropic components or with anisotropic and isotropic components.

A review of bio-inspired geotechnics-perspectives from geomaterials,geo-components,and drilling&excavation strategies

As urbanization progresses,the demand for high-rise buildings and underground spaces is growing,and the need for firm geotechnical construction materials,efficient excavation methods,accurate testing instruments,and innovative geotechnical engineering theories and technologies is increasing.By investigating the phenomena of strengthening and toughening in nature,hydrophobic and ice-phobic,friction anisotropy and drilling as well as excavation,etc,researchers have found that organisms have distinctive external morphology and organization.By imitating the external morphology,structural characteristics or movement mechanism of organisms,novel ideas,new principles,and innovative theories can be provided for the innovation and sustainable development of geotechnical engineering.This paper mainly expounds on the bio-inspired application in geotechnical engineering from three perspectives:geo-materials,geotechnical components,and drilling&excavation equipment,and lists typical application cases.In conclusion,this paper presents a summary and prospects of bio-inspired geotechnical engineering,offering fundamental insights for future research.

Thermal-stress induced phenomena in two-component material:Part Ⅱ

The paper deals with analytical models of the elastic energy gradient Wsq representing an energy barrier. The energy barrier is a surface integral of the elastic energy density Wq. The elastic energy density is induced by thermal stresses acting in an isotropic spherical particle （q = p） with the radius R and in a cubic cell of an isotropic matrix （q = m）. The spherical particle and the matrix are components of a multi-particle-matrix system representing a model system applicable to a real two-component material of a precipitation-matrix type. The multi-particle-matrix system thus consists of periodically distributed isotropic spherical particles and an isotropic infinite matrix. The infinite matrix is imaginarily divided into identical cubic cells with a central spherical particle in each of the cubic cells. The dimension d of the cubic cell then corresponds to an inter-particle distance. The parameters R, d along with the particle volume fraction v = v（R, d） as a function of R, d represent micro- structural characteristics of a real two-component material. The thermal stresses are investigated within the cubic cell, and accordingly are functions of the microstructural charac- teristics. The thermal stresses originate during a cooling pro- cess as a consequence of the difference am - ap in thermal expansion coefficients between the matrix and the particle, am and ap, respectively. The energy barrier Wsq is used for the determination of the thermal-stress induced strengthening aq. The strengthening represents resistance against com- pressive or tensile mechanical loading for am - ap 〉 0 or am - ap 〈 0. respectively.

Causes of Deterioration and Changes of Aroma Components in Cigarette Raw Materials

The quality of the favoring agents and fragrances degenerated frequently during the storage and transportation process in a cigarette factory in Yunnan Province, causing huge economic losses. In order to ascertain the causes of deterioration, the microbial population, quantity and aroma components of the raw mate- rials were analyzed in the present study. The results showed that a total of 28 bacterial strains and one fungal strain were isolated and identified, belonging to 13 genera. The 29 strains were Bacillus sp. , Microbacterium sp. , Sphingomonas sp. , Leclercia sp. and Acinetobacter sp. isolated from normal ZY material; Bacil- lus sp. , Microbacterium sp. , Sphingomonas sp. , Brevundimonus sp. , Acinetobacter sp. , Agrobacterium sp. , Ralstonia sp. , Acetobacterium sp. , Saccharomyces sp. and Acidovorax sp. isolated from deteriorated ZY material; Agrobacterium sp. , Microbacterium sp. , Burkholderia sp. , Bacillus subtilis strain, Acetobacterium sp. and Leclercia sp. isolated from normal RZ material ; Agrobacterium sp. , Microbacterium sp. , Bacillus subtilis strain, Acetobacterium sp. , Lec/erc/a sp. , Enter- obacter sp. , Acinetobacter sp. and Saccharomyces sp. isolated from deteriorated RZ material. Microbacterium was the dominant genus by number in normal ZY ma- terial, and the population of this genus accounted for 55.6% of the total. In deteriorated ZY material, Acetobacterium, Bacillus and Saccharomyces were dominant genera, as the population of the three genera occupied 75.0% of the total. The total population of microorganisms in the deteriorated ZY material was 90 times of that in normal ZY material. In normal RZ material, the population of each of Microbacterium, Agrobacterium and Bacillus accounted for 25%, while that of each of Leclercia and Burkholderia accounted for 12.5%. In deteriorated RZ material, the population of Bacillus accounted for 65.0% of the total. The total population of the microorganisms in deteriorated RZ material was 29 times of that in normal RZ material, indicating that the deterioration of the materials was caused by microor- ganisms. The contents of aroma components were detected using two-dimensional gas chromatography-mass spectrometry （GC-MS）. The results showed that in nor- mal ZY material, the content of β-damascone was higher than that of other aroma components. And normal ZY material had higher contents of benzaldehyde, β-damascone, β-damascone, β-damascone, menthol and benzyl benzoate than deteriorated ZY material, and the differences in the contents of β-ddamascone and β-damascone were most significant between the two materials. In normal RZ material, the content of β-damascone was higher than that of other aroma components. And normal RZ material had higher contents of menthol, ethyl capratc, β-damascone, β-damascone and tabanane C than deteriorated RZ material, and the differ- ences in the contents of ethyl caprate and capric acid were most significant between the two materials. The results revealed that aroma components changed greatly in deteriorated tobacco materials.

Thermal-stress induced phenomena in two-component material:part I

The paper deals with analytical fracture mechanics to consider elastic thermal stresses acting in an isotropic multi-particle-matrix system. The multi-particle-matrix system consists of periodically distributed spherical particles in an infinite matrix. The thermal stresses originate during a cooling process as a consequence of the difference αm - αp in thermal expansion coefficients between the matrix and the particle, αm and αp, respectively. The multi-particle-matrix system thus represents a model system applicable to a real two-component material of a precipitation-matrix type. The infinite matrix is imaginarily divided into identical cubic cells. Each of the cubic cells with the dimension d contains a central spherical particle with the radius R, where d thus corresponds to inter-particle distance. The parameters R, d along with the particle volume fraction v = v（R, d） as a function of R, d represent microstructural characteristics of a twocomponent material. The thermal stresses are investigated within the cubic cell, and accordingly are functions of the microstructural characteristics. The analytical fracture mechanics includes an analytical analysis of the crack initiation and consequently the crack propagation both considered for the spherical particle （q = p） and the cell matrix （q = m）. The analytical analysis is based on the determination of the curve integral Wcq of the thermal-stress induced elastic energy density Wq. The crack initiation is represented by the determination of the critical particle radius Rqc = Rqc（V）. Formulae for Rqc are valid for any two-component mate- rial of a precipitate-matrix type. The crack propagation for R 〉 Rqc is represented by the determination of the function fq describing a shape of the crack in a plane perpendicular

Analysis of Raw Materials Components of Dry Composite Mixes for Production Food Concentrates

Background:The simplest and most convenient food technology is the using of dry composite mixtures.They have a lot of advantages.Dry composite mixtures,which would completely be the basis for the production of personalized food concentrates,are not represented.The development of such dry composite mixtures is actual and of scientific and practical interest.The purpose of this research is the selection and justification of local import-substituting raw materials components for dry composite mixtures used as the basis for the production of food concentrates.As the objects of research,the raw materials components of the starch,fruit and vegetable,industry were selected.The work uses currently accepted standard research methods for organoleptic and physic-chemical parameters of raw materials components.The research was carried out within of the project“Theoretical Substantiation of Production Technology and the Development of Import-Substituting Food Products of Functional Purpose Based on Dry Composite Mixtures”,funded by the Belarusian Republican Foundation for Basic Research.Based on the researches,it was found out that in the composition of dry composite mixtures for the production of food concentrates it is expedient to use the following raw materials:potato starch,extruded corn starch,dried carrots,dried beets,dried topinambur and dried apples in chopped form.

Grinding Characteristics of Multi-component Cement-based Material

The grinding characteristics of two or multi-component material of cli nker with limestone, blast furnace slag and fly ash were studied. Investigation was carried out on the particle size distribution, the Blaine fineness and the s ieve residue of the separate and interground products. The relative contents of clinker and limestone in different size fractions of the interground product wer e examined, and the interaction of two components, which have different grindabi lities, was analyzed. The results show there exists a selective grinding effect during intergrinding, one component can help or hinder the grinding of the other . Making good use of this interaction appropriately not only enhances the grinda bilities of two or multi-component mixtures, which can promote the grinding pro cess of clinker with industrial wastes, but also improves their particle size di stribution and properties.

Valorization of Camellia oleifera oil processing byproducts to value-added chemicals and biobased materials: A critical review

The C.oleifera oil processing industry generates large amounts of solid wastes,including C.oleifera shell(COS)and C.oleifera cake(COC).Distinct from generally acknowledged lignocellulosic biomass(corn stover,bamboo,birch,etc.),Camellia wastes contain diverse bioactive substances in addition to the abundant lignocellulosic components,and thus,the biorefinery utilization of C.oleifera processing byproducts involves complicated processing technologies.This reviewfirst summarizes various technologies for extracting and converting the main components in C.oleifera oil processing byproducts into value-added chemicals and biobased materials,as well as their potential applications.Microwave,ultrasound,and Soxhlet extractions are compared for the extraction of functional bioactive components(tannin,flavonoid,saponin,etc.),while solvothermal conversion and pyrolysis are discussed for the conversion of lignocellulosic components into value-added chemicals.The application areas of these chemicals according to their properties are introduced in detail,including utilizing antioxidant and anti-in-flammatory properties of the bioactive substances for the specific application,as well as drop-in chemicals for the substitution of unrenewable fossil fuel-derived products.In addition to chemical production,biochar fabricated from COS and its applications in thefields of adsorption,supercapacitor,soil remediation and wood composites are comprehensively reviewed and discussed.Finally,based on the compositions and structural characteristics of C.oleifera byproducts,the development of full-component valorization strategies and the expansion of the appli-cationfields are proposed.

Evaluation and Selection of Sealants and Fillers Using Principal Component Analysis for Cracks in Asphalt Concrete Pavements

The objective of this paper was to develop a comprehensive evaluation method and index to evaluate the performance of sealants and fillers for cracks in asphalt concrete pavements using the method of principal component analysis. The performance experiments including cone penetration, softening point, flow, resilience and tension at low temperature respectively were conducted by reference of ASTM D5329 for eight sealants and fillers often used in China. There by a principal component model was developed and weight of every index was calculated. The experimental results show that there are significantly different performances for sealants and fillers often used in China. Principal component analysis is an objective method that evaluates and selects the performance of sealants and fillers for cracks in asphalt concrete pavements.

The Influence of Some Key Parameters on Fatigue Life of Common Metallic Components

The effect of key parameters on fatigue life of common metallic components, e.g. steel, aluminium alloy, has been analysed quantitatively. The influential coverage and degree of these parameters have been investigated systematically, some phenomena which can′t be discovered with qualitative analysis method have been revealed, a series of valuable conclusions has been obtained, which would be very beneficial to fatigue resistant design and improvement of anti fatigue ability of metallic components.

The exciting and magical journey of components from compound formulae to where they fight

With its long-term empirical clinical practice and increasing number of health benefits reported,Chinese Materia Medica(CMM)is gaining increasing global acceptance.Importantly,the identification of chemical constituents in vitro and exposed forms in vivo is a prerequisite for understanding how CMM formulae prevent and treat diseases.This review systematically summarizes the exciting and magical journey of CMM components from compound formulae to where they fight,the possible structural transformation of CMM components in vitro and in vivo,and their pharmacological contribution.When a decoction is prepared,significant chemical reactions are observed,including degradation and production of polymers and self-assembling supramolecules,leading to the construction of a component library with diverse decoction structures.After ingestion,compounds pass through the intestinal and blood-brain barriers and undergo a more wonderful journey involving the gut microbiota,microbial enzymes,and endogenous drug-metabolizing enzymes(mainly liver enzymes).At this stage,they are modified and assembled into novel and complex compounds,such as newly generated metabolites,conjugates,and self-assembling superamolecules.This review might provide a strategic orientation to explore the active compounds of CMM formulae in vivo.

The Minimum Energy Principle in Description of Nonlinear Properties of Orthotropic Material

In this paper the conception of theoretical determine the relations between material experimental characteristics is presented. On the base of stress-strain relations for nonlinear elastic anisotropic material and geometrical interpretation of deformation state, the general form of strain energy density function was introduced. Using this function and variational methods the relations between material characteristics were achieved. All considerations are illustrated by a short theoretical example.

A novel chemical composition estimation model for cement raw material blending process

Raw material blending process is an essential part of the cement production process. The main purpose of the process is to guarantee a certain oxide composition for the raw meal at the outlet of the mill by regulating the four raw materials. But the chemical compositions of raw materials vary from time to time, resulting in difficulties to control the oxide compositions to a predefined value. Therefore, a novel algorithm to estimate the chemical compositions of the raw materials is developed. The paper mainly consists of two parts. In model construction part, a novel constrained least square model is proposed to overcome the deviation introduced by long-term drift of the material components, and the model parameters are estimated with an online strategy. And in validation part, the approach is implemented to two examples including datasets from simulation model and the actual industrial process. The final results show the effectiveness of the proposed method.

THREE-DIMENSIONAL STATIC ANALYSES FOR FGM PLATES WITH MEDIUM COMPONENTS AND DIFFERENT NET STRUCTURES

A new microelement method for the analyses of functionally graded structures was proposed. The key of this method is the maneuverable combination of two kinds of elements. Firstly, the macro elements are divided from the functionally graded material structures by the normal finite elements. In order to reflect the functionally graded distributions of materials and the microconstitutions in each macro-element, the microelement method sets up the dense microelements in every macro-element, and translates nodes to the same as the normal finite elements by the degrees of freedom of all microelemental the compatibility conditions. This microelement method can fully reflect the micro constitutions and different components of materials, and its computational elements are the same as the normal finite elements, so it is an effective numerical method for the analyses of the functionally graded material structures. The three-dimensional analyses of functionally graded plates with medium components and different micro net structures are given by using the microelement method in this paper. The differences of the stress contour in the plane of functionally graded plates with different net microstructures are especially given in this paper.

Analysis of ATR-FTIR Absorption-Reflection Data from 13 Polymeric Fabric Materials Using Chemometrics

We used both correlation and covariance-principal component analysis (PCA) to classify the same absorption-reflectance data collected from 13 different polymeric fabric materials that was obtained using Attenuated Total Reflectance-Fourier Transform Infrared spectroscopy (ATR-FTIR). The application of the two techniques, though similar, yielded results that represent different chemical properties of the polymeric substances. On one hand, correlation-PCA enabled the classification of the fabric materials according to the organic functional groups of their repeating monomer units. On the other hand, covariance-PCA was used to classify the fabric materials primarily according to their origins;natural (animal or plant) or synthetic. Hence besides major chemical functional groups of the repeat units, it appears covariance-PCA is also sensitive to other characteristic chemical (inorganic and/or organic) or biochemical material inclusions that are found in different samples. We therefore recommend the application of both covariance-PCA and correlation-PCA on datasets, whenever applicable, to enable a broader classification of spectroscopic information through data mining and exploration.