It has always been challenging work to reconcile the contradiction between the strength and plasticity of titanium materials.Laser powder bed fusion(LPBF) is a convenient method to fabricate innovative composites incl...It has always been challenging work to reconcile the contradiction between the strength and plasticity of titanium materials.Laser powder bed fusion(LPBF) is a convenient method to fabricate innovative composites including those inspired by gradient layered materials.In this work,we used LPBF to selectively prepare Ti N/Ti gradient layered structure(GLSTi)composites by using different N_(2)–Ar ratios during the LPBF process.We systematically investigated the mechanisms of in-situ synthesis Ti N,high strength and ductility of GLSTi composites using microscopic analysis,TEM characterization,and tensile testing with digital image correlation.Besides,a digital correspondence was established between the N_(2) concentration and the volume fraction of LPBF in-situ synthesized Ti N.Our results show that the GLSTi composites exhibit superior mechanical properties compared to pure titanium fabricated by LPBF under pure Ar.Specifically,the tensile strength of GLSTi was more than 1.5times higher than that of LPBF-formed pure titanium,reaching up to 1100 MPa,while maintaining a high elongation at fracture of 17%.GLSTi breaks the bottleneck of high strength but low ductility exhibited by conventional nanoceramic particle-strengthened titanium matrix composites,and the hetero-deformation induced strengthening effect formed by the Ti N/Ti layered structure explained its strength-plasticity balanced principle.The microhardness exhibits a jagged variation of the relatively low hardness of 245 HV0.2 for the pure titanium layer and a high hardness of 408 HV0.2 for the N_(2) in-situ synthesis layer.Our study provides a new concept for the structure-performance digital customization of 3D-printed Ti-based composites.展开更多
The ex-situ incorporation of the secondary SiC reinforcement,along with the in-situ incorporation of the tertiary and quaternary Mg_(3)N_(2) and Si_(3)N_(4) phases,in the primary matrix of Mg_(2)Si is employed in orde...The ex-situ incorporation of the secondary SiC reinforcement,along with the in-situ incorporation of the tertiary and quaternary Mg_(3)N_(2) and Si_(3)N_(4) phases,in the primary matrix of Mg_(2)Si is employed in order to provide ultimate wear resistance based on the laser-irradiation-induced inclusion of N_(2) gas during laser powder bed fusion.This is substantialized based on both the thermal diffusion-and chemical reactionbased metallurgy of the Mg_(2)Si–SiC/nitride hybrid composite.This study also proposes a functional platform for systematically modulating a functionally graded structure and modeling build-direction-dependent architectonics during additive manufacturing.This strategy enables the development of a compositional gradient from the center to the edge of each melt pool of the Mg_(2)Si–SiC/nitride hybrid composite.Consequently,the coefficient of friction of the hybrid composite exhibits a 309.3%decrease to–1.67 compared to–0.54 for the conventional nonreinforced Mg_(2)Si structure,while the tensile strength exhibits a 171.3%increase to 831.5 MPa compared to 485.3 MPa for the conventional structure.This outstanding mechanical behavior is due to the(1)the complementary and synergistic reinforcement effects of the SiC and nitride compounds,each of which possesses an intrinsically high hardness,and(2)the strong adhesion of these compounds to the Mg_(2)Si matrix despite their small sizes and low concentrations.展开更多
[ Objectlve] The research aimed to study treatment effect of the pesticide wastewater by the composite process of biological active car- bon filter-fluid bed. [Method] The composite process of biological active carbon...[ Objectlve] The research aimed to study treatment effect of the pesticide wastewater by the composite process of biological active car- bon filter-fluid bed. [Method] The composite process of biological active carbon filter- fluid bed was applied to treat the mixed pesticide wastewater. The removal efficiencies of CODcr, BODs, NH3-N, SS and the influence factors were investigated. [ Result] The composite process had good treatment efficiency for pesticide wastewater. After running stably, the average removal rates of CODc,, BODs, NH3-N and SS were re- spectively 91.6%, 96.2%, 90.2% and 87.5%. All indices reached the third level cdteda specified in Comprehensive Standard of the Sewage Dis- charge (DB12/356-2008). [ Conclusionl The whole system operates reliably and simply, and provides a stable, convenient and economical solu- tion for deep treatment of the mixed pesticide wastewater.展开更多
In order to investigate the feasibility of pretreating the micro-polluted Yellow River raw water by constructed wetland, an experiment was conducted using a surface flow constructed wetland with composite plant bed. T...In order to investigate the feasibility of pretreating the micro-polluted Yellow River raw water by constructed wetland, an experiment was conducted using a surface flow constructed wetland with composite plant bed. The contamination removal efficiency and their trends in the wetland treatment system were studied under different hydraulic loading rates(HLR). The contamination removal efficiencies were compared according to the seasonal change under optimum HLR. The result shows that in the same season, under different hydraulic loadings ranging from 2 to 6 m3/(m2·d) at the same period, the best HLR is 4 m3/(m2·d) in the experimental system. The average removal rates of COD, TN, ammoniacal nitrogen(NH4+-N), and TP in the constructed wetland are 38.37%, 45.97%, 39.86% and 41.69%, respectively. According to China Standard for Surface Water Resources (GB3838-2002), mean effluent of COD, TN, NH4+-N and TP can nearly reach Grade Ⅲ, GradeⅤ, GradeⅠand GradeⅠ, respectively. Furthermore, treatment efficiency of the system in summer is obvious higher than that in other seasons. The expenditure of constructing the constructed wetland with the average treating capacity of 176 m3/d and lifetime of 20 years is 17075.00 RMB. The average disposal cost is summed up to 0.17 RMB/m3, which shows that the pretreatment of the micro-polluted Yellow River raw water by constructed wetland is feasible.展开更多
To explore the influence of microbial agems on the decomposition of aging dunnage of the fermentation bed, this paper took the aging dunnage as the raw materials, obtained microbial strains of different types through ...To explore the influence of microbial agems on the decomposition of aging dunnage of the fermentation bed, this paper took the aging dunnage as the raw materials, obtained microbial strains of different types through isolation and purification, chose dominant groups to make compound microbial agents, and adopted composting decomposition experiment. The results showed that Bacillus subtilis of different ratios was added, Trichoderma koningii and Thermo actinomycetaceac could promote the decomposition of aging dunnage, especially composite microbial agents (Kc:Kn:Gf = 1:1:1 ) had the best effect of decomposition, the high tem- perature was kept for 13 days. In the end of composting, degradation rate of cellulose, degradation rate of lignin, GI, and C/N were 47.6%, 30. 2%, 98.5%, and 18.5%. Bacillus coli was not detected.展开更多
Quasicrystal(QC)-reinforced metal matrix composites fabricated by rapid solidification present promising new opportunities to develop high-strength alloys with multiple functions.In this research,specially designed Al...Quasicrystal(QC)-reinforced metal matrix composites fabricated by rapid solidification present promising new opportunities to develop high-strength alloys with multiple functions.In this research,specially designed Al–Fe–Cr samples possessing an Al–Fe–Cr quasicrystal-reinforced Al matrix structure were manufactured using a laser powder bed fusion(LPBF)process.Based on the optimized process parameters of laser scanning speed and hatch distance,an almost dense(99.8%)free-crack sample was obtained with the multiscaled heterogenous structure induced by the nonuniform rapid solidification in a single molten pool.The results show that nanosized Al–Fe–Cr quasicrystalline particles of different sizes are heterogeneously distributed in theα-Al columnar grain structure.In detail,the coarseflower-like and spherical QC particles can be observed at the molten pool boundary,and thefine spherical Al–Fe–Cr QC is located inside the laser fusion zone.The orientation relationship between the Al matrix and the icosahedral Al–Fe–Cr QC is as follows:Al[112]||i5 with a semicoherency feature.The novel designed LPBF-processed Al–Fe–Cr alloy exhibits high mechanical strength due to the ultrafine multireinforced microstructure-induced Orowan strengthening effect.For instance,the ultimate tensile strength,yield strength and elongation of the sample processed with LPBF are 530.803.19 MPa,395.066.44 MPa,and 4.16%0.38%,respectively.The fractographic analysis shows that the fracture mechanism presents a combination of ductile‒brittle fracture.展开更多
Laser powder bed fusion(LPBF)is considered to be one of the most promising additive manufacturing technologies for producing components with geometries and high geometrical precision that are unattainable by tradition...Laser powder bed fusion(LPBF)is considered to be one of the most promising additive manufacturing technologies for producing components with geometries and high geometrical precision that are unattainable by traditional technologies.The superalloy exhibits exceptional mechanical and high-temperature performances,rendering it a prime candidate for advanced aero-engine applications.Despite the high demand for LPBF-manufactured superalloys,the superalloy is one of the materials manufactured difficultly by LPBF due to their large laser absorptivity fluctuation,poor molten pool stability and sharp temperature gradient.Hence,superalloys are characterized by severe pores,undesirable coarse columnar grains and poor mechanical properties.In this work,the effect of nano-TiN particles on defects,molten pool characteristics and microstructure and performance of the composites were investigated.The 4.5 wt%TiN/Haynes230 samples exhibited exceptional nanohardness and elastic modulus with maximum values reaching 5.53 GPa and 240.03 GPa,respectively.These superior mechanical properties were attributed to the combined effects of spatter and gas pore inhibition,grain refinement and duplex nanophases strengthening.Moreover,the stability of molten pool was enhanced,and spatter was effectively suppressed by adding nano-TiN particles,while grain refinement and columnar to equiaxed transitions were promoted.Furthermore,the matrix exhibited a high dislocation density due to a significant hindrance of dislocation movement caused by massive nano-phases(e.g.,TiN and M_(23)C_(6)),resulting in the formation of extensive dislocation tangles and rings.This work offers novel insights into the role of nanoparticles reinforced superalloy composites by LPBF.展开更多
A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commerc...A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commercial electron beam melting(EBM?) process. In addition to solid Ti64 and Ti64/5% HA samples, four different unit cell(model) open-cellular mesh structures for the Ti64/5% HA composite were fabricated having densities ranging from 0.68 to 1.12 g/cm^3, and corresponding Young's moduli ranging from 2.9 to 8.0 GPa, and compressive strengths ranging from ~3 to 11 MPa. The solid Ti64/5%HA composite exhibited an optimal tensile strength of 123 MPa, and elongation of 5.5% in contrast to a maximum compressive strength of 875 MPa. Both the solid composite and mesh samples deformed primarily by brittle deformation, with the mesh samples exhibiting erratic, brittle crushing. Solid, EPBF-fabricated Ti64 samples had a Vickers microindentation hardness of 4.1 GPa while the Ti64/5%HA solid composite exhibited a Vickers microindentation hardness of 6.8 GPa. The lowest density Ti64/5%HA composite mesh strut sections had a Vickers microindentation hardness of 7.1 GPa. Optical metallography(OM) and scanning electron microscopy(SEM) analysis showed the HA dispersoids to be highly segregated along domain or grain boundaries, but homogeneously distributed along alpha(hcp) platelet boundaries within these domains in the Ti64 matrix for both the solid and mesh composites. The alpha platelet width varied from ~5 μm in the EPBF-fabricated Ti64 to ~1.1 m for the Ti64/5%HA mesh strut. The precursor HA powder diameter averaged 5 μm, in contrast to the dispersed HA particle diameters in the Ti64/5%HA composite which averaged 0.5 m. This work highlights the use of EPBF AM as a novel process for fabrication of a true composite structure, consisting of a Ti64 matrix and interspersed and exposed HA domains, which to the authors' knowledge has not been reported before. The results also illustrate the prospects not only for fabricating specialized, novel composite bone replacement scaffolds and implants, through the combination of Ti64 and HA, but also prospects for producing a variety of related metal/ceramic composites using EPBF AM.展开更多
A novel AlCoCrFeNi2.1 eutectic high entropy alloy(EHEA)composite doped with SiC particles was designed and fabricated by laser powder bed fusion(LPBF).Its microstructure characteristic,tensile properties,and metallurg...A novel AlCoCrFeNi2.1 eutectic high entropy alloy(EHEA)composite doped with SiC particles was designed and fabricated by laser powder bed fusion(LPBF).Its microstructure characteristic,tensile properties,and metallurgical defects,with an emphasis on cracking behavior,have been investigated.The results showed that the addition of SiC particles into the AlCoCrFeNi_(2.1)matrix enabled the development of a{100}texture and highly elongated columnar grains,which were the main contributors to mechanical behavior anisotropy.The ultimate tensile strength of 1466±26 MPa and elongation of 9%±3%achieved in the as-deposited EHEA composite surpassed those of advanced metal alloys subjected to additive manufacturing processes.Unfortunately,severe horizontal and longitudinal cracks,as well as a few micro-cracks were observed in the as-deposited bulk samples.Micro-cracks were verified to be associated with the aggregation of carbon and oxide particles.They formed in the final stage of solidification owing to insufficient liquid feeding ability and solidification contraction.The formation of macroscopic cracking was induced by the tensile stress accumulations at sample edges,and the stress concentration areas where microcracks and pores were located were the predominant propagation location.This work provides guidelines for defect control in SiC-reinforced EHEA,assisting in the high-performance design and integrated manufacturing of EHEA composite components.展开更多
Additive manufacturing technology based on laser powder bed fusion(LPBF)offers a novel approach for fabricating bulk metallic glass(BMG)products without restriction in size and geometry.Nevertheless,the BMGs prepared ...Additive manufacturing technology based on laser powder bed fusion(LPBF)offers a novel approach for fabricating bulk metallic glass(BMG)products without restriction in size and geometry.Nevertheless,the BMGs prepared by LPBF usually suffered from less plasticity and poorer fracture toughness as compared to their cast counterparts due to partial crystallization in heat-affected zones(HAZs).Since crystallization in HAZs is hard to avoid completely in LPBF BMGs,it is desirable to design a suitable alloy system,in which only ductile crystalline phase,instead of brittle intermetallics,is formed in HAZs.This unique structure could effectively increase the toughness/plasticity of the LPBF BMGs.To achieve this goal,a quaternary BMG system with a composition of Zr_(47.5)Cu_(45.5)Al_(5)Co_(2)is adopted and subjected to LPBF.It is found that nearly a single phase of B_(2)-ZrCu is precipitated in HAZs,while a fully amorphous phase is formed in molten pools(MPs).This B_(2)phase reinforced BMG composite exhibits excellent mechanical properties with enhanced plasticity and toughness.Furthermore,it is easy to modulate the mechanical properties by altering the amount of the B_(2)phase via adjusting the laser energy input.Finally,the best combination of strength,plasticity,and notch toughness is obtained in the BMG composite containing 27.4%B_(2)phase and 72.6%amorphous phase,which exhibits yield strength(σ_(s))of 1423 MPa,plastic strain(ε_(p))of 4.65%,and notch toughness(K_(q))of 53.9 MPa m 1/2.Furthermore,a notable strain-hardening is also observed.The improvement of plasticity/toughness and appearance of strain-hardening behavior are mainly due to the martensite phase transformation from the B_(2)phase to the Cm phase during plastic deformation(i.e.,the phase transformation-induced plasticity effect).The current work provides a guide for making advanced BMGs and BMG composites by additive manufacturing.展开更多
Isotropy in microstructure and mechanical properties remains a challenge for laser powder bed fusion(LPBF)processed materials due to the epitaxial growth and rapid cooling in LPBF.In this study,a high-strength TiB_(2)...Isotropy in microstructure and mechanical properties remains a challenge for laser powder bed fusion(LPBF)processed materials due to the epitaxial growth and rapid cooling in LPBF.In this study,a high-strength TiB_(2)/Al-Cu composite with random texture was successfully fabricated by laser powder bed fusion(LPBF)using pre-doped TiB_(2)/Al-Cu composite powder.A series of advanced characterisation techniques,including synchrotron X-ray tomography,correlative focussed ion beam-scanning electron microscopy(FIB-SEM),scanning transmission electron microscopy(STEM),and synchrotron in situ X-ray diffraction,were applied to investigate the defects and microstructure of the as-fabricated TiB_(2)/Al-Cu composite across multiple length scales.The study showed ultra-fine grains with an average grain size of about 0.86μm,and a random texture was formed in the as-fabricated condition due to rapid solidification and the TiB_(2)particles promoting heterogeneous nucleation.The yield strength and total elongation of the as-fabricated composite were 317 MPa and 10%,respectively.The contributions of fine grains,solid solutions,dislocations,particles,and Guinier-Preston(GP)zones were calculated.Failure was found to be initiated from the largest lack-of-fusion pore,as revealed by in situ synchrotron tomography during tensile loading.In situ synchrotron diffraction was used to characterise the lattice strain evolution during tensile loading,providing important data for the development of crystal-plasticity models.展开更多
基金supported by the Guangdong Basic and Applied Basic Research Foundation (2020B1515120013,2022B1515120066)National Natural Science Foundation of China (Nos.U2001218, 51875215)+1 种基金Key-Area Research and Development Program of Guangdong Province (2020B090923001)Special Support Foundation of Guangdong Province (No.2019TQ05Z110)。
文摘It has always been challenging work to reconcile the contradiction between the strength and plasticity of titanium materials.Laser powder bed fusion(LPBF) is a convenient method to fabricate innovative composites including those inspired by gradient layered materials.In this work,we used LPBF to selectively prepare Ti N/Ti gradient layered structure(GLSTi)composites by using different N_(2)–Ar ratios during the LPBF process.We systematically investigated the mechanisms of in-situ synthesis Ti N,high strength and ductility of GLSTi composites using microscopic analysis,TEM characterization,and tensile testing with digital image correlation.Besides,a digital correspondence was established between the N_(2) concentration and the volume fraction of LPBF in-situ synthesized Ti N.Our results show that the GLSTi composites exhibit superior mechanical properties compared to pure titanium fabricated by LPBF under pure Ar.Specifically,the tensile strength of GLSTi was more than 1.5times higher than that of LPBF-formed pure titanium,reaching up to 1100 MPa,while maintaining a high elongation at fracture of 17%.GLSTi breaks the bottleneck of high strength but low ductility exhibited by conventional nanoceramic particle-strengthened titanium matrix composites,and the hetero-deformation induced strengthening effect formed by the Ti N/Ti layered structure explained its strength-plasticity balanced principle.The microhardness exhibits a jagged variation of the relatively low hardness of 245 HV0.2 for the pure titanium layer and a high hardness of 408 HV0.2 for the N_(2) in-situ synthesis layer.Our study provides a new concept for the structure-performance digital customization of 3D-printed Ti-based composites.
基金supported by the Learning & Academic Research Institution for Master’s and Ph.D. Students and Postdocs (LAMP) Program of the National Research Foundation of Korea (NRF) grant funded by the Ministry of Education (No. RS-2023-00285353)supported by the National Research Foundation of Korea (NRF) grant funded by the Korean government (MSIP) (NRF-2021R1A2C3006662, NRF-2022R1A5A1030054, and 2021R1A2C1091301)+3 种基金the support from Natural Sciences and Engineering Research Council of Canada (NSERC)Canada Foundation for Innovation (CFI)Atlantic Canada Opportunities Agency (ACOA)the New Brunswick Innovation Foundation (NBIF)
文摘The ex-situ incorporation of the secondary SiC reinforcement,along with the in-situ incorporation of the tertiary and quaternary Mg_(3)N_(2) and Si_(3)N_(4) phases,in the primary matrix of Mg_(2)Si is employed in order to provide ultimate wear resistance based on the laser-irradiation-induced inclusion of N_(2) gas during laser powder bed fusion.This is substantialized based on both the thermal diffusion-and chemical reactionbased metallurgy of the Mg_(2)Si–SiC/nitride hybrid composite.This study also proposes a functional platform for systematically modulating a functionally graded structure and modeling build-direction-dependent architectonics during additive manufacturing.This strategy enables the development of a compositional gradient from the center to the edge of each melt pool of the Mg_(2)Si–SiC/nitride hybrid composite.Consequently,the coefficient of friction of the hybrid composite exhibits a 309.3%decrease to–1.67 compared to–0.54 for the conventional nonreinforced Mg_(2)Si structure,while the tensile strength exhibits a 171.3%increase to 831.5 MPa compared to 485.3 MPa for the conventional structure.This outstanding mechanical behavior is due to the(1)the complementary and synergistic reinforcement effects of the SiC and nitride compounds,each of which possesses an intrinsically high hardness,and(2)the strong adhesion of these compounds to the Mg_(2)Si matrix despite their small sizes and low concentrations.
基金Supported by Science Technology Key Special Item of the National Water Pollution Control and Treatment,China(2008ZX07314001)
文摘[ Objectlve] The research aimed to study treatment effect of the pesticide wastewater by the composite process of biological active car- bon filter-fluid bed. [Method] The composite process of biological active carbon filter- fluid bed was applied to treat the mixed pesticide wastewater. The removal efficiencies of CODcr, BODs, NH3-N, SS and the influence factors were investigated. [ Result] The composite process had good treatment efficiency for pesticide wastewater. After running stably, the average removal rates of CODc,, BODs, NH3-N and SS were re- spectively 91.6%, 96.2%, 90.2% and 87.5%. All indices reached the third level cdteda specified in Comprehensive Standard of the Sewage Dis- charge (DB12/356-2008). [ Conclusionl The whole system operates reliably and simply, and provides a stable, convenient and economical solu- tion for deep treatment of the mixed pesticide wastewater.
基金the National High Technology Research and Development Program of China(863 Program)(Grant No.2006AA06Z303).
文摘In order to investigate the feasibility of pretreating the micro-polluted Yellow River raw water by constructed wetland, an experiment was conducted using a surface flow constructed wetland with composite plant bed. The contamination removal efficiency and their trends in the wetland treatment system were studied under different hydraulic loading rates(HLR). The contamination removal efficiencies were compared according to the seasonal change under optimum HLR. The result shows that in the same season, under different hydraulic loadings ranging from 2 to 6 m3/(m2·d) at the same period, the best HLR is 4 m3/(m2·d) in the experimental system. The average removal rates of COD, TN, ammoniacal nitrogen(NH4+-N), and TP in the constructed wetland are 38.37%, 45.97%, 39.86% and 41.69%, respectively. According to China Standard for Surface Water Resources (GB3838-2002), mean effluent of COD, TN, NH4+-N and TP can nearly reach Grade Ⅲ, GradeⅤ, GradeⅠand GradeⅠ, respectively. Furthermore, treatment efficiency of the system in summer is obvious higher than that in other seasons. The expenditure of constructing the constructed wetland with the average treating capacity of 176 m3/d and lifetime of 20 years is 17075.00 RMB. The average disposal cost is summed up to 0.17 RMB/m3, which shows that the pretreatment of the micro-polluted Yellow River raw water by constructed wetland is feasible.
基金Sponsored by Hunan Provincial Pig Industry Technology SystemHunan Provincial Program of Agricultural Science and Technology(2012-193)
文摘To explore the influence of microbial agems on the decomposition of aging dunnage of the fermentation bed, this paper took the aging dunnage as the raw materials, obtained microbial strains of different types through isolation and purification, chose dominant groups to make compound microbial agents, and adopted composting decomposition experiment. The results showed that Bacillus subtilis of different ratios was added, Trichoderma koningii and Thermo actinomycetaceac could promote the decomposition of aging dunnage, especially composite microbial agents (Kc:Kn:Gf = 1:1:1 ) had the best effect of decomposition, the high tem- perature was kept for 13 days. In the end of composting, degradation rate of cellulose, degradation rate of lignin, GI, and C/N were 47.6%, 30. 2%, 98.5%, and 18.5%. Bacillus coli was not detected.
基金supported by the National Natural Science Foundation(Grant No.52005411)National Key R&D Program of China(Grant No.2016YFB1100100)the Research Fund of the State Key Laboratory of Solidification Processing,NPU,China(Grant No.2020-TZ-02).
文摘Quasicrystal(QC)-reinforced metal matrix composites fabricated by rapid solidification present promising new opportunities to develop high-strength alloys with multiple functions.In this research,specially designed Al–Fe–Cr samples possessing an Al–Fe–Cr quasicrystal-reinforced Al matrix structure were manufactured using a laser powder bed fusion(LPBF)process.Based on the optimized process parameters of laser scanning speed and hatch distance,an almost dense(99.8%)free-crack sample was obtained with the multiscaled heterogenous structure induced by the nonuniform rapid solidification in a single molten pool.The results show that nanosized Al–Fe–Cr quasicrystalline particles of different sizes are heterogeneously distributed in theα-Al columnar grain structure.In detail,the coarseflower-like and spherical QC particles can be observed at the molten pool boundary,and thefine spherical Al–Fe–Cr QC is located inside the laser fusion zone.The orientation relationship between the Al matrix and the icosahedral Al–Fe–Cr QC is as follows:Al[112]||i5 with a semicoherency feature.The novel designed LPBF-processed Al–Fe–Cr alloy exhibits high mechanical strength due to the ultrafine multireinforced microstructure-induced Orowan strengthening effect.For instance,the ultimate tensile strength,yield strength and elongation of the sample processed with LPBF are 530.803.19 MPa,395.066.44 MPa,and 4.16%0.38%,respectively.The fractographic analysis shows that the fracture mechanism presents a combination of ductile‒brittle fracture.
基金supported by the National Key R&D Program of China(No.2022YFB4600800)。
文摘Laser powder bed fusion(LPBF)is considered to be one of the most promising additive manufacturing technologies for producing components with geometries and high geometrical precision that are unattainable by traditional technologies.The superalloy exhibits exceptional mechanical and high-temperature performances,rendering it a prime candidate for advanced aero-engine applications.Despite the high demand for LPBF-manufactured superalloys,the superalloy is one of the materials manufactured difficultly by LPBF due to their large laser absorptivity fluctuation,poor molten pool stability and sharp temperature gradient.Hence,superalloys are characterized by severe pores,undesirable coarse columnar grains and poor mechanical properties.In this work,the effect of nano-TiN particles on defects,molten pool characteristics and microstructure and performance of the composites were investigated.The 4.5 wt%TiN/Haynes230 samples exhibited exceptional nanohardness and elastic modulus with maximum values reaching 5.53 GPa and 240.03 GPa,respectively.These superior mechanical properties were attributed to the combined effects of spatter and gas pore inhibition,grain refinement and duplex nanophases strengthening.Moreover,the stability of molten pool was enhanced,and spatter was effectively suppressed by adding nano-TiN particles,while grain refinement and columnar to equiaxed transitions were promoted.Furthermore,the matrix exhibited a high dislocation density due to a significant hindrance of dislocation movement caused by massive nano-phases(e.g.,TiN and M_(23)C_(6)),resulting in the formation of extensive dislocation tangles and rings.This work offers novel insights into the role of nanoparticles reinforced superalloy composites by LPBF.
文摘A novel, Ti-6 Al-4 V(Ti64)/Hydroxyapatite(HA at 5% by weight concentration) metal/ceramic composite has been fabricated using electron beam powder bed fusion(EPBF) additive manufacturing(AM): specifically, the commercial electron beam melting(EBM?) process. In addition to solid Ti64 and Ti64/5% HA samples, four different unit cell(model) open-cellular mesh structures for the Ti64/5% HA composite were fabricated having densities ranging from 0.68 to 1.12 g/cm^3, and corresponding Young's moduli ranging from 2.9 to 8.0 GPa, and compressive strengths ranging from ~3 to 11 MPa. The solid Ti64/5%HA composite exhibited an optimal tensile strength of 123 MPa, and elongation of 5.5% in contrast to a maximum compressive strength of 875 MPa. Both the solid composite and mesh samples deformed primarily by brittle deformation, with the mesh samples exhibiting erratic, brittle crushing. Solid, EPBF-fabricated Ti64 samples had a Vickers microindentation hardness of 4.1 GPa while the Ti64/5%HA solid composite exhibited a Vickers microindentation hardness of 6.8 GPa. The lowest density Ti64/5%HA composite mesh strut sections had a Vickers microindentation hardness of 7.1 GPa. Optical metallography(OM) and scanning electron microscopy(SEM) analysis showed the HA dispersoids to be highly segregated along domain or grain boundaries, but homogeneously distributed along alpha(hcp) platelet boundaries within these domains in the Ti64 matrix for both the solid and mesh composites. The alpha platelet width varied from ~5 μm in the EPBF-fabricated Ti64 to ~1.1 m for the Ti64/5%HA mesh strut. The precursor HA powder diameter averaged 5 μm, in contrast to the dispersed HA particle diameters in the Ti64/5%HA composite which averaged 0.5 m. This work highlights the use of EPBF AM as a novel process for fabrication of a true composite structure, consisting of a Ti64 matrix and interspersed and exposed HA domains, which to the authors' knowledge has not been reported before. The results also illustrate the prospects not only for fabricating specialized, novel composite bone replacement scaffolds and implants, through the combination of Ti64 and HA, but also prospects for producing a variety of related metal/ceramic composites using EPBF AM.
基金the Guangdong Basic and Applied Basic Research Foundation(grant No.2021B1515120028)National Natural Science Foundation of China(grant Nos.52130204,52174376,51822405,and 52202070)+5 种基金Science and Technology Innovation Team Plan of Shann Xi Province(grant No.2021TD-17)Youth Innovation Team of Shaanxi UniversitiesThousands Person Plan of Jiangxi Province(grant No.JXSQ2020102131)Xi’an Science and Technology Program(grant No.21ZCZZHXJS-QCY6-0005)Fundamental Research Funds for the Central Universities(grant Nos.D5000210902 and D5000220057)Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University(grant No.CX2022033).
文摘A novel AlCoCrFeNi2.1 eutectic high entropy alloy(EHEA)composite doped with SiC particles was designed and fabricated by laser powder bed fusion(LPBF).Its microstructure characteristic,tensile properties,and metallurgical defects,with an emphasis on cracking behavior,have been investigated.The results showed that the addition of SiC particles into the AlCoCrFeNi_(2.1)matrix enabled the development of a{100}texture and highly elongated columnar grains,which were the main contributors to mechanical behavior anisotropy.The ultimate tensile strength of 1466±26 MPa and elongation of 9%±3%achieved in the as-deposited EHEA composite surpassed those of advanced metal alloys subjected to additive manufacturing processes.Unfortunately,severe horizontal and longitudinal cracks,as well as a few micro-cracks were observed in the as-deposited bulk samples.Micro-cracks were verified to be associated with the aggregation of carbon and oxide particles.They formed in the final stage of solidification owing to insufficient liquid feeding ability and solidification contraction.The formation of macroscopic cracking was induced by the tensile stress accumulations at sample edges,and the stress concentration areas where microcracks and pores were located were the predominant propagation location.This work provides guidelines for defect control in SiC-reinforced EHEA,assisting in the high-performance design and integrated manufacturing of EHEA composite components.
基金supported by the National Natural Science Foundation of China(Grant Nos.52192604 and 52201181)the Key R&D Program of Hubei(No.2022BAA023).
文摘Additive manufacturing technology based on laser powder bed fusion(LPBF)offers a novel approach for fabricating bulk metallic glass(BMG)products without restriction in size and geometry.Nevertheless,the BMGs prepared by LPBF usually suffered from less plasticity and poorer fracture toughness as compared to their cast counterparts due to partial crystallization in heat-affected zones(HAZs).Since crystallization in HAZs is hard to avoid completely in LPBF BMGs,it is desirable to design a suitable alloy system,in which only ductile crystalline phase,instead of brittle intermetallics,is formed in HAZs.This unique structure could effectively increase the toughness/plasticity of the LPBF BMGs.To achieve this goal,a quaternary BMG system with a composition of Zr_(47.5)Cu_(45.5)Al_(5)Co_(2)is adopted and subjected to LPBF.It is found that nearly a single phase of B_(2)-ZrCu is precipitated in HAZs,while a fully amorphous phase is formed in molten pools(MPs).This B_(2)phase reinforced BMG composite exhibits excellent mechanical properties with enhanced plasticity and toughness.Furthermore,it is easy to modulate the mechanical properties by altering the amount of the B_(2)phase via adjusting the laser energy input.Finally,the best combination of strength,plasticity,and notch toughness is obtained in the BMG composite containing 27.4%B_(2)phase and 72.6%amorphous phase,which exhibits yield strength(σ_(s))of 1423 MPa,plastic strain(ε_(p))of 4.65%,and notch toughness(K_(q))of 53.9 MPa m 1/2.Furthermore,a notable strain-hardening is also observed.The improvement of plasticity/toughness and appearance of strain-hardening behavior are mainly due to the martensite phase transformation from the B_(2)phase to the Cm phase during plastic deformation(i.e.,the phase transformation-induced plasticity effect).The current work provides a guide for making advanced BMGs and BMG composites by additive manufacturing.
基金the support of the Diamond Light Source for providing the beamtime(MG22506)at the I12 beamlinethe support from the Royal Society International Exchange Grant(IECNSFC191319)and Research Grant(RGSR2202122)。
文摘Isotropy in microstructure and mechanical properties remains a challenge for laser powder bed fusion(LPBF)processed materials due to the epitaxial growth and rapid cooling in LPBF.In this study,a high-strength TiB_(2)/Al-Cu composite with random texture was successfully fabricated by laser powder bed fusion(LPBF)using pre-doped TiB_(2)/Al-Cu composite powder.A series of advanced characterisation techniques,including synchrotron X-ray tomography,correlative focussed ion beam-scanning electron microscopy(FIB-SEM),scanning transmission electron microscopy(STEM),and synchrotron in situ X-ray diffraction,were applied to investigate the defects and microstructure of the as-fabricated TiB_(2)/Al-Cu composite across multiple length scales.The study showed ultra-fine grains with an average grain size of about 0.86μm,and a random texture was formed in the as-fabricated condition due to rapid solidification and the TiB_(2)particles promoting heterogeneous nucleation.The yield strength and total elongation of the as-fabricated composite were 317 MPa and 10%,respectively.The contributions of fine grains,solid solutions,dislocations,particles,and Guinier-Preston(GP)zones were calculated.Failure was found to be initiated from the largest lack-of-fusion pore,as revealed by in situ synchrotron tomography during tensile loading.In situ synchrotron diffraction was used to characterise the lattice strain evolution during tensile loading,providing important data for the development of crystal-plasticity models.