Surface form inspection with contact coordinate measurement:a review

Parts with high-quality freeform surfaces have been widely used in industries,which require strict quality control during the manufacturing process.Among all the industrial inspection methods,contact measurement with coordinate measuring machines or computer numerical control machine tool is a fundamental technique due to its high accuracy,robustness,and universality.In this paper,the existing research in the contact measurement field is systematically reviewed.First,different configurations of the measuring machines are introduced in detail,which may have influence on the corresponding sampling and inspection path generation criteria.Then,the entire inspection pipeline is divided into two stages,namely the pre-inspection and post-inspection stages.The typical methods of each sub-stage are systematically overviewed and classified,including sampling,accessibility analysis,inspection path generation,probe tip radius compensation,surface reconstruction,and uncertainty analysis.Apart from those classical research,the applications of the emerging deep learning technique in some specific tasks of measurement are introduced.Furthermore,some potential and promising trends are provided for future investigation.

Improved contact angle measurement in multiphase lattice Boltzmann

Contact angle is an essential parameter to characterize substrate wettability.The measurement of contact angle in experiment and simulation is a complex and time-consuming task.In this paper,an improved method of measuring contact angle in multiphase lattice Boltzmann simulations is proposed,which can accurately obtain the real-time contact angle at a low temperature and larger density ratio.The three-phase contact point is determined by an extrapolation,and its position is not affected by the local deformation of flow field in the three-phase contact region.A series of simulations confirms that the present method has high accuracy and gird-independence.The contact angle keeps an excellent linear relationship with the chemical potential of the surface,so that it is very convenient to specify the wettability of a surface.The real-time contact angle measurement enables us to obtain the dynamic contact angle hysteresis on chemically heterogeneous surface,while the mechanical analyses can be effectively implemented at the moving contact line.

NON-CONTACT MEASUREMENT SYSTEM OF FREEFORM SURFACE AND NURBS RECONSTRUCTION OF MEASUREMENT POINTS

Based on the development of the non-contact measurement system of free-formsurface, NURBS reconstruction of measurement points of freeform surface is effectively realized bymodifying the objective function and recursive procedure and calculating the optimum number ofcontrol points. The reconstruction precision is evaluated through Ja-cobi's transformation method.The feasibility of the measurement system and effectiveness of the reconstruction algorithm aboveare proved by experiment.

Non-contact measurement and multi-objective analysis of drilling temperature when drilling B_4C reinforced aluminum composites

Non-contact measurements of machining temperatures were performed with optical pyrometer when drilling particle（B4C） reinforced metal matrix composites（MMCs） with different drills. The effect of particle content, cutting speed, feed rate and tool material on the maximum drilling temperature was investigated. The drilling parameters were optimized based on multiple performance characteristics in terms of the maximum cutting temperature and tool wear. According to the results, the most influential control factors on the cutting temperatures are found to be particle fraction, feed rate and interaction between the cutting speed and particle content, respectively. The influences of the cutting speed and drill material on the drilling temperature are found to be relatively lower for the used range of parameters. Minimum cutting temperatures are obtained with lower particle fraction and cutting speed, with relatively higher feed rates and carbide tools. The results reveal that optimal combination of the drilling parameters can be used to obtain both minimum cutting temperature and tool wear.

Non-Contact Blood Pressure Measurement Based on IPPG

Blood pressure is an important physiological parameter to reflect human vital signs.In order to achieve the non-contact dynamic blood pressure acquisition based on ordinary optical camera,a theoretical understanding of the functional relationship between blood pressure and pulse wave signal conduction time.And through imaging photoelectric plethysmography(IPPG),pulse wave signal conduction time of forehead and hand was obtained with ordinary optical camera.First,the pulse wave conduction time was obtained by recording the video with an ordinary optical camera.Second,real-time blood pressure values were collected.Finally,based on the relationship between blood pressure and pulse wave conduction time,a non-contact blood pressure measurement prediction model was obtained through neural network fitting.So that non-contact blood pressure measurement with optical camera could be completed.The method in this paper has several advantages,such as low requirements on measuring equipment,low cost,and simple operation.It can let people get rid of the discomfort caused by measuring equipment such as cuff and can measure blood pressure at any time.The predicted blood pressure results were compared with an Omron wrist electronic sphygmomanometer.The calculated error of systolic blood pressure is-9.28%~3.16%,and the error of diastolic blood pressure is-9.84~4.35%.

Machine Vision for Non-Contact Automated Countersink Measurement

The slug rivet is widely used in wing assembly due to its longer fatigue life and better sealing performance compared with other connection technologies.As a countersink with dual-angle is widely adopted for this type of connection,the countersink diameter and depth are key factors that affect assembly quality.Therefore,it is of great importance to efficiently inspect the countersink quality to ensure high accuracy.However,contact measurements are susceptible to the loss of accuracy due to cutting debris and lube build-up,while the hole-scanning method using laser profilometry is time consuming and complex.In this paper,a non-contact method for countersink diameter and depth measurement based on a machine vision system is proposed.The countersink diameter can be directly measured by the machine vision system,while the countersink depth is determined through the countersink diameter indirectly.First,by means of image processing technology together with an improved edge detection algorithm,the countersink diameter can be obtained.Then,a 3D microscope is employed to measure the countersink depth,which helps to model the countersink.As a result,once the countersink diameter is measured,so is the depth.The experimentation demonstrated that this method has strong feasibility and enables time saving,which is conducive to improve the riveting efficiency.

A LASER-SCANNING NON-CONTACT MEASURING METHOD FOR ROUNDNESS ERRORS

利用激光狭缝扫描原理和光电传感技术，提出了一种用于测量大型回转体类零件圆度误差的激光扫描非接触测量方法和测量系统。本文详细论述了测量系统及其测量原理、工件安装偏心误差的分离技术和计算机实时数据处理系统，实验结果证实了这种测量方法的可行性。

Machine Vision Based Measurement of Dynamic Contact Angles in Microchannel Flows

When characterizing flows in miniaturized channels, the determination of the dynamic contact angle is important. By measuring the dynamic contact angle, the flow properties of the flowing liquid and the effect of material properties on the flow can be characterized. A machine vision based system to measure the contact angle of front or rear menisci of a moving liquid plug is described in this article. In this research, transparent flow channels fabricated on thermoplastic polymer and sealed with an adhesive tape are used. The transparency of the channels enables image based monitoring and measurement of flow variables, including the dynamic contact angle. It is shown that the dynamic angle can be measured from a liquid flow in a channel using the image based measurement system. An image processing algorithm has been developed in a MATLAB environment. Images are taken using a CCD camera and the channels are illuminated using a custom made ring light. Two fitting methods, a circle and two parabolas, are experimented and the results are compared in the measurement of the dynamic contact angles.

Deep-Hole Inner Diameter Measuring System Based on Non-contact Capacitance Sensor

A precise aperture measuring system of small deep holes with capacitance sensors is presented. Based on the working principle of non-contact capacitance sensors, influence of the edge effect of gauge head is studied, and one capacitance sensor for measuring the aperture of the small blind holes or through holes is introduced. The system is composed of one positioning device, one aperture measuring capacitance sensor, one measuring circuit, and software. This system employs visual CCD and two-dimensional mic...

Study on Coaxiality Measurement System of Compound Gear Shaft Based on Non⁃contact Optic

Aiming at the shortcomings of traditional contact measurement methods such as low measurement efficiency,high cost and low accuracy,a non-contact optical measurement method based on the laser displacement sensor is proposed.According to the relevant regulations of the coaxiality error evaluation standard and the structural characteristics of the compound gear shaft,we have designed and built a set of supporting software system as well as a hardware test platform.In this paper,the distance difference threshold and scale threshold methods are used to eliminate outlier data.The least squares circle is selected to calculate the center of the circle and the minimum containment cylinder axis method is used as the reference axis of the composite gear shaft.Compensated by the standard step shaft calibration,the coaxiality error of the composite gear shaft can be measured to be within 0.01 mm in less than two minutes.The range value of the multi-section measurement test is 0.065 mm.The average coaxiality error is∅0.476 mm.

Spatial and spectral measurement of laser-driven protons through radioactivation

The simultaneous measurement of the spatial profile and spectrum of laser-accelerated protons is important for further optimization of the beam qualities and applications.We report a detailed study regarding the underlying physics and regular procedure of such a measurement through the radioactivation of a stack composed of aluminum,copper,and CR-39 plates as well as radiochromic films(RCFs).After being radioactivated,the copper plates are placed on imaging plates(IPs)to detect the positrons emitted by the reaction products through contact imaging.The spectrum and energy-dependent spatial profile of the protons are then obtained from the IPs and confirmed by the measured ones from the RCFs and CR-39 plates.We also discuss the detection range,influence of electrons,radiation safety,and spatial resolution of this measurement.Finally,insights regarding the extension of the current method to online measurements and dynamic proton imaging are also provided.

Nondestructive measurement of thermal contact resistance for the power vertical double-diffused metal-oxide-semiconductor

To obtain thermal contact resistance（TCR） between the vertical double-diffused metal-oxide-semiconductor（VDMOS） and the heat sink, we derived the relationship between the total thermal resistance and the contact force imposed on the VDMOS. The total thermal resistance from the chip to the heat sink is measured under different contact forces, and the TCR can be extracted nondestructively from the derived relationship. Finally, the experimental results are compared with the simulation results.

Schottky Barrier Parameters of Pd/Ti Contacts on N-Type InP Revealed from I-V-T And C-V-T Measurements

We report on the current-voltage (I-V) and capacitance-voltage (C-V) characteristics of the Pd/Ti/n-InP Schottky barrier diodes (SBDs) in the temperature range 160-400 K in steps of 40 K. The barrier heights and ideality factors of Schottky contact are found in the range 0.35 eV (I-V), 0.73 eV (C-V) at 160 K and 0.63 eV (I-V), 0.61 eV (C-V) at 400 K, respectively. It is observed that the zero-bias barrier height decreases and ideality factor n increase with a decrease in temperature, this behaviour is attributed to barrier inhomogeneities by assuming Gaussian distribution at the interface. The calculated value of series resistance (Rs) from the forward I-V characteristics is decreased with an increase in temperature. The homogeneous barrier height value of approximately 0.71 eV for the Pd/Ti Schottky diode has been obtained from the linear relationship between the temperature-dependent experimentally effective barrier heights and ideality factors. The zero-bias barrier height ( ) versus 1/2kT plot has been drawn to obtain evidence of a Gaussian distribution of the barrier heights and values of = 0.80 eV and = 114 mV for the mean barrier height and standard deviation have been obtained from the plot, respectively. The modified Richardson ln(I0/T2)- ( ) versus 1000/T plot has a good linearity over the investigated temperature range and gives the mean barrier height ( ) and Richardson constant (A*) values as 0.796 eV and 6.16 Acm-2K-2 respectively. The discrepancy between Schottky barrier heights obtained from I-V and C-V measurements is also interpreted.

A Contact and Non-Contact Hybrid Profilometer with Large Range

A novel hybrid instrument of contact and non-contact measurement with large range is developed, and both measurement systems are based on a Linnik interference microscope and on white-light interference measuring techniques. The ambiguity presented in conventional monochromatic interferometers is not present in the contact and non-contact measurement, and they have a virtually unlimited unambiguous range. For the contact measurement, the vertical measuring range is ±5 mm with a resolution of 1 nm and the horizontal measuring range is ±25 mm in x-range and y-range with a resolution of 1.25 μm; for the non-contact measurement, the vertical measuring range is ~5 mm with a resolution of 1 nm and the horizontal resolution better than 0.5 urn.

Accurate Measurement Method for Tube's Endpoints Based on Machine Vision

Tubes are used widely in aerospace vehicles, and their accurate assembly can directly affect the assembling reliability and the quality of products. It is important to measure the processed tube＇s endpoints and then fix any geometric errors correspondingly. However, the traditional tube inspection method is time-consuming and complex operations. Therefore, a new measurement method for a tube＇s endpoints based on machine vision is proposed. First, reflected light on tube＇s surface can be removed by using photometric linearization. Then, based on the optimization model for the tube＇s endpoint measurements and the principle of stereo matching, the global coordinates and the relative distance of the tube＇s endpoint are obtained. To confirm the feasibility, ll tubes are processed to remove the reflected light and then the endpoint＇s positions of tubes are measured. The experiment results show that the measurement repeatability accuracy is 0.167 mm, and the absolute accuracy is 0.328 ram. The measurement takes less than 1 min. The proposed method based on machine vision can measure the tube＇s endpoints without any surface treatment or any tools and can realize on line measurement.

Numerical analysis of stress distribution in the upper arm tissues under an inflatable cuff：Implications for noninvasive blood pressure measurement

An inflatable cuff wrapped around the upper arm is widely used in noninvasive blood pressure measurement.However, the mechanical interaction between cuff and arm tissues, a factor that potentially affects the accuracy of noninvasive blood pressure measurement, remains rarely addressed. In the present study, finite element（FE） models were constructed to quantify intra-arm stresses generated by cuff compression, aiming to provide some theoretical evidence for identifying factors of importance for blood pressure measurement or explaining clinical observations. Obtained results showed that the simulated tissue stresses were highly sensitive to the distribution of cuff pressure on the arm surface and the contact condition between muscle and bone. In contrast, the magnitude of cuff pressure and small variations in elastic properties of arm soft tissues had little influence on the efficiency of pressure transmission in arm tissues. In particular, it was found that a thickened subcutaneous fat layer in obese subjects significantly reduced the effective pressure transmitted to the brachial artery, which may explain why blood pressure overestimation occurs more frequently in obese subjects in noninvasive blood pressure measurement.

Resistivity measurement of conductive asphalt concrete based on two-electrode method

The objective of this work is to develop a novel methodology for determining real resistivity of conductive asphalt concrete based on two-electrode method.Due to an influence of contact resistance,the measured resistivity is always not equal to the real resistivity.To determine the real resistivity,a linear relationship of the measured resistivity,contact resistance and the real resistivity was established.Then experiments for six specimens with varying graphite contents were designed and performed to validate the formulation.Results of experiments demonstrate that the slope of the line represents contact resistance,and the intercept indicates the real resistivity.The effects of graphite content on contact resistance and real resistivity are also revealed.Finally,results show that the influence of contact resistance on accuracy of resisitvity measurement becomes more serious if graphite content is beyond 3%.Hence,it is the time to choose this novel methodology to determine the real resistivity of asphalt concrete by taking account of contact resistance.

Application of Three-dimensional Body Measurement System

The configuration principles and functions of the non-contact three-dimensional （3D） body measurement system （BMS） developed by the Textile/Clothing Technology Corporation （[TC]^2） are described in this paper. The advantages of this new system, compared with traditional contact body measurement instruments （ Martin instruments ） are discussed by selecting 40 female undergraduates of Donghna University as the scan objects. In the experiments both the Martin instruments and [TC]^2 BMS were used respectively. According to the data of different position （Bust Circumference, Full Waist, Full Hips, Bust Height, Front Waist Height and Back Waist Height） obtained from both of the methods we can get the correlation coefficient which is close to 1, indicating that the results of both methods have comparability. Finally some suggestions for the further applications of the non-contact BMS in the apparel development of China are given.

Three-Dimensional Measurement and Reconstruction of Fabric Drape Shape

This paper introduces a new method of measuring the three-dimensional drape shape of fabrics with structural light. First, we apply parallel annular structural light to form light and shade alternating contour stripes on the surface of fabrics. We then collect the images of contour stripes using Charge Coupled Device (CCD). Subsequently, we process the images to identify the contour stripes and edges of fabrics, and obtain the fabric contour lines of curved surfaces. Finally, we apply three-dimensional curved surface modeling method based on a network of polar coordinates, and reconstruct the three-dimensional drape shape of fabrics. Experiments show that our method is effective in testing and reconstructing three-dimensional drape shape of fabrics.

A Novel Approach for Warhead Fragments Velocity Measurement Based on Laser Screen

The velocity of warhead fragment is key criteria to determine its mutilation efficiency.We have designed an optoelectronic system to accurately measure the average velocity of warhead fragments.The apparatus including two parallel laser screens spaced apart at a known fixed distance for providing time measurement start and stop signals.The large effective screen area is formed by laser source,retro-reflector and large area photo-diode with a central hole.Whenever a moving fragment interrupts two optical screen,the corresponding photometers senses the event,due to partial obscuration of the incident energy.Experiments have been performed to measure velocity of the different kinds of projectiles and fragments within various size and velocity ranges,including 7.62 mm bullet shooting experiments,prefabricated steel-ball exploding experiments.They were proved that the system is adequate to measure the velocity of larger than 5 mm,less than 1 000 m/s in the range,when fixed trajectory,test the velocity of the projectile average relative deviation is less than 4.21%.The system can perform satisfactorily with a lot of advantages such as larger effective light screen area,quick response speed,low uncertainty,strong repetition and reliability,etc.