Analysis of the Erosion-Corrosion Mechanism of the Air Cooler in a Hydrocracking Unit:A Numerical and Experimental Study

Corrosion leakages often occur in the air cooler of a hydrocracking unit,with the failure sites mainly located in the entrance area of the tubes.An analysis of the macroscopic morphology and corrosion products confirmed that the damage was caused by erosion-corrosion(E-C).Numerical and experimental methods were applied to investigate the E-C mechanism in the air cooler.Computational fluid dynamics(CFD)was used to calculate the hydrodynamic parameters of the air cooler.The results showed that there was a biased flow in the air cooler,which led to a significant increase in velocity,turbulent kinetic energy and wall shear within 0.2 m of the tube entrance.A visualization experiment was then performed to determine the principles of migration and transformation of multiphase flow in the air cooler tubes.Various flow patterns(pure droplet flow,mist flow,and annular flow)and their evolutionary processes were clearly depicted experimentally.The initiation mechanism and processes leading to the development of E-C in the air cooler were also determined.This study provided a comprehensive explanation for the E-C failures that occur in air coolers during operation.

Experimental Study on the Thermal Performances of a Tube-Type Indirect Evaporative Cooler

The so-called indirect evaporative cooling technology is widely used in air conditioning applications.The thermal characterization of tube-type indirect evaporative coolers,however,still presents challenges which need to be addressed to make this technology more reliable and easy to implement.This experimental study deals with the performances of a tube-type indirect evaporative cooler based on an aluminum tube with a 10 mm diameter.In particular,the required tests were carried out considering a range of dry-bulb temperatures between 16℃ and 18℃ and a temperature difference between the wet-bulb and dry-bulb temperature of 2℃∼4℃.The integrated convective heat transfer coefficient inside the tube in the drenching condition has been found to lie in the range between 36.10 and 437.4(W/(m^(2)⋅K)).

Effect of sinter layer porosity distribution on flow and temperature fields in a sinter cooler

When sinters are filled into the sinter cooler from the sintering machine, it is commonly seen that, due to segregation effects, sinters of larger size usually accumulate closer to the inner wall of the sinter cooler, whereas those of smaller size are to the outer wall. This nonuniform distribution of sinters has led to uneven cooling effect throughout the cooler. This causes the sinters leaving the cooler at a large temperature difference. This undesired temperature difference leads to the deformation and even the destruction of the conveyors. The computational fluid dynamics （CFD） technique was used in the present work to investigate the heat and fluid flow phenomena within the sinter cooler corresponding to the different distribution of sinter layer porosity, which was highly dependent on the arrangement and orientation of sinters within the sinter cooler. It is confirmed that a high mass flow rate within the sinter layer causes a low temperature region and vice versa. The flow fields for vertically reducing porosity distribution and random distribution are almost identical indicating the relative insignificance of convective heat transfer mechanism.

Designing for Long Campaign Life Blast Furnace (1)──The Mathematical Model of Temperature Field for Blast Furnace Lining and Cooling Apparatus and New Concept of Long Campaignship Blast Furnace Cooler Design

The physical and mathematical model of temperature field for blast furnace stave coolers was established. The computation results show that the heat resistance of 2-6 mm water scale within the cooling pipe is about 7%-20% of the total heat resistance of cooling stave body, as for drilling duct type, the heat resistance of 2-6 mm water scale is about 88%-98% of the total heat resistance. Using drilling duct or full cast pipe can eliminate gas clearance and coating layer between pipes and cast iron body and reduce the heat resistance of the cooler sharply and improve the coefficient of heat transfer to a great extent. The water velocity within coolers can be kept at the 1evel of 0.5- 1 .5 m/s, the higher water velocity can not decrease the hot surface temperature, but can increase energy consumption for cooling water.

Ammonium Salt Deposition Characteristics in an Air Cooler System Based on the Coupling of Fluid Flow and Heat Transfer Simulation

The ammonium salt corrosion is a typical failure mode for the hydrogenation reaction effluent air cooler(REAC) system. In order to investigate the corrosion characteristics in the REAC system, numerical simulations were performed by using the mixture model, the heating transfer model, and the particles tracking model. The results show that the differences between the temperature and the velocity at each cross section of the first-row and second-row tubes are small. The inertia of the particles plays an important role in the particle’s deposition, and the smaller particles distribute more uniformly in the air cooler. However, for larger particles, they prefer falling from the inner side of the vertical elbow, and preferentially depositing at the inlet header and pipes before saturation. In the heat exchanger tubes, the particle deposition number is larger in the second-row tubes than that in the first-row tubes, and the high-risk tubes mainly concentrate on the middle and right side of the air cooler. The kinetic parameters of the particles are in accordance with the blocking-prone position in many real operating conditions.

Experimental and Numerical Investigation on Erosion Corrosion of the Air Cooler Tube Bundle in a Residue Hydrotreating Unit

Corrosion leakage occurred in the 14th tube bundle in the first row of a residual oil hydrotreating air cooler after operating for two years.The failure location was 0.5 m from the outlet header box.In this paper,the erosion corrosion of the air cooler tube bundle was investigated by experimental and numerical methods.Visual inspection,scanning electron microscopy(SEM),and X-ray diffraction(XRD)experiments were performed,and the failure morphology and material composition confirmed that the damage was caused by erosion corrosion.The shear stress transport k–ωturbulence model(SST-k–ω)was then used to investigate the flow and erosion corrosion characteristics,combined with mass transfer,corrosion rate,and ionization equilibrium models.The numerical simulation results revealed that the water phase volume fraction increased with flow and heat transfer in the fluid,which increased the mass flow rate and concentration of hydrogen sulfide.The mass transfer coefficient and corrosion rate were proposed as important parameters to characterize erosion corrosion.Moreover,the local concentration of wall shear stress was found to increase the risk of erosion corrosion.The predicted high-risk area was consistent with the actual failure area,which verified that this failure incident was attributable to erosion corrosion by the water phase.

Functional Link Neural Network for Predicting Crystallization Temperature of Ammonium Chloride in Air Cooler System

The air cooler is an important equipment in the petroleum refining industry.Ammonium chloride(NH4 Cl)deposition-induced corrosion is one of its main failure forms.In this study,the ammonium salt crystallization temperature is chosen as the key decision variable of NH4 Cl deposition-induced corrosion through in-depth mechanism research and experimental analysis.The functional link neural network(FLNN)is adopted as the basic algorithm for modeling because of its advantages in dealing with non-linear problems and its fast-computational ability.A hybrid FLNN attached to a small norm is built to improve the generalization performance of the model.Then,the trained model is used to predict the NH4 Cl salt crystallization temperature in the air cooler of a sour water stripper plant.Experimental results show the proposed improved FLNN algorithm can achieve better generalization performance than the PLS,the back propagation neural network,and the conventional FLNN models.

Numerical Simulation and Optimization of Perforated Tube Trolley in Circular Cooler

Three symmetrically perforated tubes were arranged in the circular cooler trolley as auxiliary cooling inlet to improve the cooling performance of the sintered body during the production process. Fluent 15.0 has been used to simulate the process;the study shows that the perforated tube structure trolley has changed the temperature field within the sintering area, thereby improving the sintering area of the cooling effect and uniformity, also greatly reducing the cooling time. Compared with the traditional trolley, the best structure of the porous tube trolley has reduced 41% cooling time and increased 50% waste heat recovery.

Performance Investigation of Capillary Tubes for Machine Tool Coolers Retrofitted with HFC-407C Refrigerant

The machine tool coolers are the best managers of coolant temperature in avoiding the deviation of spindle centerline for machine tools. However, the machine coolers are facing the compressed schedule to phase out the HCFC （hydro-chloro-floro-carbon） refrigerant and little attention has been paid to comparative study on sizing capillary tube for retrofitted HFC （hydro-floro-carbon） refrigerant. In this paper, the adiabatic flow in capillary tube is analyzed and modeled for retrofitting of HFC-407C refrigerant in a machine tool cooler system. A computer code including determining the length of sub-cooled flow region and the two phase region of capillary tube is developed. Comparative study of HCFC-22 and HFC-407C in a capillary tube is derived and conducted to simplify the traditional trial-and-error method of predicting the length of capillary tubes. Besides, experimental investigation is carried out by field tests to verify the simulation model and cooling performance of the machine tool cooler system. The results from the experiments reveal that the numerical model provides an effective approach to determine the performance data of capillary tube specific for retrofitting a HFC-407C machine tool cooler. The developed machine tool cooler system is not only directly compatible with new HFC-407C refrigerant, but can also perform a cost-effective temperature control specific for industrial machines.

Reliability Investigation of Semiconductor Coolers

The tests on the thermoelectric shock of semiconductor coolers show that the life of semiconductor coolers follows the Weibull distribution. After the early failed devices are removed, the failure rule of the devices can be described as an exponential distribution. The main failure mode is tile crack between electric couple material and welding pad. The failure mechanism is the orientated incline and easy splitting of the thermoelectric materials and the stress of substrate deformation due to the temperature difference between the two sides of the cooler. The reliability of the devices can be improved by using multi-layer metalization in electric couple welding.

Experimental Investigation of Capacity Control Scheme on System Performance for a Machine Tool Cooler

Highly accurate manufacture in machining industry can only be obtained with precise temperature control of the coolant （oil or water）.Machine tool with more accurate,stable and advanced the precision of the working component cannot be developed without appropriate cooling.However,the machine tool coolers are facing the control hunting of cooling temperature and the dramatic variation of heat load in high-accuracy machining.The main objective of this study is to evaluate the influence of the hot-gas by-pass scheme and suction regulation for capacity control of a machine tool cooler system.In this study,experimental investigation on both hot-gas by-pass scheme and suction valve regulation for capacity control has been proposed.Effects of using capillary tube and thermostatic expansion valve along with different capacity control scheme have been investigated extensively in an environmental testing room.Cooling performance and power consumption of the cooler system have been measured and analyzed as well by comparing with different opening percentage of throttling valve under specific coolant temperature.The experimental results reveal that the power consumption will reduce slightly by capacity control using the hot-gas by-pass scheme but the coefficient of performance （COP） of the overall system will decrease.Lower coolant temperature will result in higher compressor power consumption as well.While conducting suction valve regulating for capacity control,energy-saving at 10%-12% can be obtained by using thermostatic expansion valve under different evaporator load.It also reveals that suction valve regulation along with adequate choice of thermostatic expansion valve can provide alternative choice for steady capacity control and substantial energy-saving.The proposed cooler systems with different capacity control schemes are not only more cost-effective than inverter driven system,but also can perform energy-saving and precise temperature control specific for high-accuracy machine tool cooling.

MATERIALS FOR RETENTION OF LIQUID CRYOGENS CONTAINED IN SPACE QUALIFIED COOLER

A new kind of material used in liquid cryogen cooler has been found and investigated in our group It is anticipated that the materials can be applied in the conditions of launching, rotation in any orientation and weightlessness. The mechanism on which the material relies is similar to 'sponge' trapping the liquid cryogens within its micro-pores with surface tension. Preliminary tests have been performed on wicking. Also,we apply the materials to the cryogenic optical cooler whjch needs to be maintained within the temperuture range of 80-100 K. The results are satisfactory.

Experimental Study on the Radiative Properties of Fly Ash in the Radiant Syngas Cooler of Gasifier

Radiant syngas cooler (RSC) is the key heat recovery equipment in coal gasification system. The syngas from gasifier carries large amount of slags in which the mass fraction of fly ash less than 100 μm is about 20%. Studying the optical properties of fly ash has high significance for the optimization of heat transfer calculation in RSC. A new experimental method was proposed to inversely calculate the radiative parameters of particles—“KBr transmittance-reflectance method”. By measuring the “directional-hemispherical” reflectance and transmittance of fly ash particles by FTIR under the wavelength range of 0.55 - 1.65 μm, using the four-flux model to solve the radiative transfer equation and combing with Mie theory, the absorption and scattering efficiency of 22.7 μm fly ash and optical constant (also known as complex refractive index, m = n + ik) of fly ash were inversely calculated. The results indicated that for fly ash with large size parameter, there was no obvious change of the absorption and scattering efficiency when the mass fraction of Fe2O3 was between 5.65% and 16.53%, which was well explained by Mie theory;The obtained optical constant was close to the results of KBr trans-mittance method.

技嘉Neon Cooler 7-Pro散热器

Neon Cooler 7-Prp是针对Socket 462平台超频玩家设计的散热器，零售价在160元左右。

小巧轻薄——Cooler Master影音先锋270机箱

如果你准备打造一台小巧轻薄的HTPC（家庭影院电脑），却因找不到合适的机箱而烦恼？那么不妨试试Cooler Mastar（酷冷至尊）的影音先锋270机箱。

Numerical investigation on thermal properties of micro-pin-fin cooler

Micro-pin-fin cooler mounted on the power chip enables the heat removal to meet modern microsystem requirement. Carbon nanotubes （CNTs） have been proven as a potential material for micro-coolers due to the superior thermal conductivity, good mechanical property and so forth, and there appear various applications of CNTs in the micro-cooler technology. In the present paper, an analysis of the thermal and hydraulic characteristics of the micro-pin-fin heat sink was conducted, where air was used as the cooling medium and an impinging jet was introduced to enhance the heat transfer. Three-dimension computational fluid dynamics （CFD） simulations were carried out for micro-pin-fin coolers with various parameters, including the pin-fin size and pattern as well as the jet velocity and nozzle diameter. The flow field and thermal properties of the. micro-pin-fin heat sink were obtained, and the heat removal efficiency was evaluated.