Form error measurement is a critical exercise in providing measures for the quality control in the precision manufacturing industry.Coordinate measuring machine （CMM） is one of the automated systems used in the accu...Form error measurement is a critical exercise in providing measures for the quality control in the precision manufacturing industry.Coordinate measuring machine （CMM） is one of the automated systems used in the accurate and precise dimensional measurements and geometrical form.This paper aims to study the effect of dynamic original unforeseeable errors at different undulations per revolution （UPR） of standard artifact measurement using selected two types of CMM touchtriggering stylus.Stylus-type and stylus-speed parameters were adopted and utilized throughout the course of experiment.The results are analyzed using fast Fourier transformation to obtain foreseeable geometrical errors due to CMM machine structure and stylus scanning speeds.The results of experiment successfully indicate that the number of UPR plays an important role in determining the CMM accuracy level of the roundness measurement result.Some specific error equations for stylus system and machine structure responses have been postulated and analysed to empirically predict the accuracy of PRISMOBridge-CMM-type at National Institute for Standards （NIS） in egypt.展开更多
Wind tunnel testing is experimental support of research and development during the design phase of aircraft and missile projects. The paper presents the developed method of manufacturing management by providing the re...Wind tunnel testing is experimental support of research and development during the design phase of aircraft and missile projects. The paper presents the developed method of manufacturing management by providing the required quality and accuracy of the wind tunnel models. The price of the wind tunnel model is several hundred thousand dollars and for this reason a manufacturing defect is not allowed. Additionally, any delays in the production process cause delay of testing in the wind tunnel. The costs of the delay are very high, because the wind tunnel laboratory is extremely expensive. All the foregoing is why the issue of the model＇s production is very important. Manufacturing of wind tunnel model within the contracted deadline and the required quality define tasks and objectives of production process management： identification of critical machining operations and activities; minimizing the time of coordinate inspections between cutting operations; identifying the main parameters of quality （shape, position in space, and angular relations）; and material management for all other machining operations that follow. Specially developed methods of coordinate metrology are crucial for the management of the manufacturing process. Worldwide used specialized coordinate inspection programs have no option to measure the flaps deflection angles and wing dihedral angle. This paper introduces the originally developed coordinate inspection methods for determining the angular relations between lift and control surfaces. The methods presented in this paper have been confirmed in several international projects. The quality and accuracy of the models for wind tunnel testing are conditio sine qua non.展开更多
文摘Form error measurement is a critical exercise in providing measures for the quality control in the precision manufacturing industry.Coordinate measuring machine （CMM） is one of the automated systems used in the accurate and precise dimensional measurements and geometrical form.This paper aims to study the effect of dynamic original unforeseeable errors at different undulations per revolution （UPR） of standard artifact measurement using selected two types of CMM touchtriggering stylus.Stylus-type and stylus-speed parameters were adopted and utilized throughout the course of experiment.The results are analyzed using fast Fourier transformation to obtain foreseeable geometrical errors due to CMM machine structure and stylus scanning speeds.The results of experiment successfully indicate that the number of UPR plays an important role in determining the CMM accuracy level of the roundness measurement result.Some specific error equations for stylus system and machine structure responses have been postulated and analysed to empirically predict the accuracy of PRISMOBridge-CMM-type at National Institute for Standards （NIS） in egypt.
文摘Wind tunnel testing is experimental support of research and development during the design phase of aircraft and missile projects. The paper presents the developed method of manufacturing management by providing the required quality and accuracy of the wind tunnel models. The price of the wind tunnel model is several hundred thousand dollars and for this reason a manufacturing defect is not allowed. Additionally, any delays in the production process cause delay of testing in the wind tunnel. The costs of the delay are very high, because the wind tunnel laboratory is extremely expensive. All the foregoing is why the issue of the model＇s production is very important. Manufacturing of wind tunnel model within the contracted deadline and the required quality define tasks and objectives of production process management： identification of critical machining operations and activities; minimizing the time of coordinate inspections between cutting operations; identifying the main parameters of quality （shape, position in space, and angular relations）; and material management for all other machining operations that follow. Specially developed methods of coordinate metrology are crucial for the management of the manufacturing process. Worldwide used specialized coordinate inspection programs have no option to measure the flaps deflection angles and wing dihedral angle. This paper introduces the originally developed coordinate inspection methods for determining the angular relations between lift and control surfaces. The methods presented in this paper have been confirmed in several international projects. The quality and accuracy of the models for wind tunnel testing are conditio sine qua non.
