Kinetic mechanism of copper extraction from methylchlorosilane slurry residue using hydrogen peroxide as oxidant

Copper was extracted from methylchlorosilane slurry residue by a direct hydrogen peroxide leaching method.A number of experimental parameters were analyzed to determine the extraction efficiency of copper.The extraction efficiency of copper reached 98.5%under the optimal leaching conditions,such as the hydrogen peroxide concentration of 1.875 mol·L^(-1),the leaching temperature of 323 K,the liquid–solid ratio of 20 ml·g^(-1),and the stirring speed of 300 r·min^(-1).The leaching kinetics of the copper extraction process was then described by the shrinking core model.There were two stages.The first stage was controlled by chemical reactions,while the second stage was controlled by interface transfer and product layer diffusion.The activation energy and kinetic control equations were determined,as well as an explanation of the leaching mechanism of copper extraction based on kinetic analysis and materials characterization.Copper resources can be recovered from the methylchlorosilane slurry residue efficiently and inexpensively with the methods used in this study.

Optimization of copper extraction for bioleaching of complex Cu-polymetallic concentrate by moderate thermophiles

Effects of initial pH, temperature, liquid volume, rotation speed, galvanic interaction （pyrite ratio） and pulp density on bioleaching of complex Cu-polymetallic concentrate were investigated. The results indicated that the copper extraction at pH 1.5 was 1.5 and 1.4 times that at pH 1.0 and pH 2.0 respectively. The copper extraction obtained at 45 ℃ was 1236.8%higher than that at 50 ℃. With the increase of rotation speed or the decrease of liquid volume, copper extraction was improved obviously. Copper extraction was improved gradually with the increase of pyrite ratio. However, when the ratio was higher than 20.0%, no further increase in copper extraction was observed. And the statistically significant interactive effects on copper extraction were found between temperature and pH, and temperature and pyrite ratio.

Sustainable copper extraction from mixed chalcopyrite–chalcocite using biomass

This paper elaborated on the sustainability of the copper extraction process. In fact, an alternative copper extraction route from mixed sulphide ores, chalcopyrite and chalcocite using mesophilic biomass consortium at 33.3 °C and ferric leaching process were attempted. Bioleaching experiments were settled with a fraction size of-75+53 μm. Bacteria were used as the catalyst. A copper yield of 65.50% was obtained. On the other hand, in ferric leaching process, with a fraction size of-53+38 μm, when the temperature was increased to 70 °C, the copper leaching rate increased to 78.52%. Thus, comparatively, the mesophilic bioleaching process showed a more obvious advantage in copper extraction than leaching process with a high temperature. However, it has been resolved from the characterization performed using SEM-EDS, FTIR and XRD observations coupled with different thermodynamic approaches that, the indirect mechanism is the main leaching mechanism, with three transitory mechanisms(polysulphide, thiosulphate and elemental sulphur mechanisms) for the mixed chalcopyrite-chalcocite ore. Meanwhile, the speciation turns into Cu2 S-Cu S-Cu5 Fe S4-Cu2 S before turning into Cu SO4. While ferrous oxidation and the formation of ferric sulphate occur, and there is a formation of strong acid as bacteria digest sulphide minerals into copper sulphate at low temperature, which is why this copper production scenario requires a redox potential more than 550 m V at room temperature for high copper leaching rate.

Field load testing of copper extraction aeration pipes under simulated high heap pile

Recently a research team at Ohio University,USA,conducted a unique full-scale feld load test to simulate the aeration pipe installations at a copper extraction mine operated in Chile.The overliner material taken from the mine was used in recreating the in situ conditions.Electric heaters were utilized to raise the temperature inside each pipe to simulate the essential element of the copper extraction process.The maximum vertical deflection reached by the test pipes was close to 20%,when the simulated heap pile height was 80 m.The plastic pipes and the overliner material were also tested in the laboratory.Based on the results,the maximum heap pile fll depth was recommended for the aeration system.The results indicated that the vertical deflection was the primary performance index for the aeration pipes installed in heap piles at mines.Lastly,the pipe made of polypropylene resin was super.

Empirical model for bio-extraction of copper from low grade ore using response surface methodology

The copper extraction in shaking bioreactors was modeled and optimized using response surface methodology（RSM）. Influential parameters in the mesophilic bioleaching process of a low-grade copper ore including p H value, pulp density, and initial concentration of ferrous ions were comprehensively studied. The effect of leaching time on the response（copper extraction） at the 1st, 4th, 9th, 14 th and 22 nd days of treatment was modeled and examined. The central composite design methodology（CCD） was used as the design matrix to predict the optimal level of these parameters. Then, the model equation at the 22 nd day was optimized using the quadratic programming（QP） to maximize the total copper extraction within the studied experimental range. Under the optimal condition（initial p H value of 2.0, pulp density of 1.59%, and initial concentration of ferrous ions of 0 g/L）, the total copper extraction predicted by the model is 85.98% which is significantly close to that obtained from the experiment（84.57%）. The results show that RSM could be useful to predict the maximum copper extraction from a low-grade ore and investigate the effects of variables on the final response. Besides, a couple of statistically significant interactions are derived between p H value and pulp density as well as p H value and initial ferrous ion concentration which are precisely interpreted. However, there is no statistically significant interaction between the initial ferrous ion concentration and the pulp density. Additionally, the response at optimal levels of p H value and pulp density is found to be independent on the level of initial ferrous concentration.

Extraction of copper from copper-bearing biotite by ultrasonic-assisted leaching

Copper-bearing biotite is a refractory copper mineral found on the surface of the Zambian Copperbelt.Biotite is a copper oxide from which copper is extracted by various methods,especially by leaching.Leaching is the process of extracting a substance from a solid material dissolved in a liquid.To improve the efficiency of the leaching process by a more effective method,a new method called ultrasonic-assisted acid leaching is proposed and applied in this study.Compared with regular acid leaching,the ultrasound method reduced the leaching time from 120 to 40 min,and sulfuric acid concentration reduced from 0.5 to 0.3 mol·L^(-1).Besides,leaching temperature could be reduced from 75 to 45°C at the leaching rate of 78%.The mechanism analysis indicates that an ultrasonic wave can cause the delamination of a copper-bearing biotite and increase its specific surface area from 0.55 to 1.67 m^(2)·g^(-1).The results indicate that copper extraction from copper-bearing biotite by ultrasonic-assisted acid leaching is more effective than regular acid leaching.This study proposes a promising method for recycling valuable metals from phyllosilicate minerals.

Enrichment of copper and recycling of cyanide from copper–cyanide waste by solvent extraction

The enrichment of copper from copper–cyanide wastewater by solvent extraction was investigated using a quaternary ammonium salt as an extractant. The influences of important parameters, e.g., organic-phase components, aqueous pH values, temperature, inorganic anion impurities, CN/Cu molar ratio, and stripping reagents, were examined systematically, and the optimal conditions were determined. The results indicated that copper was effectively concentrated from low-concentration solutions using Aliquat 336 and that the extraction efficiency increased linearly with increasing temperature. The aqueous pH value and concentrations of inorganic anion impurities only weakly affected the extraction process when varied in appropriate ranges. The CN/Cu molar ratio affected the extraction efficiency by changing the distribution of copper–cyanide complexes. The difference in gold leaching efficiency between using raffinate and fresh water was negligible.

Effect of Zinc and Composting Time on Dynamics of Different Soluble Copper in Chicken Manures

Chicken manures added with Cu and Zn were used for composting experiment to study the dynamics of different soluble humus complexed copper （H2O-Cu,NaOH-Cu and NaOH-Na4P2O7-Cu）.The effect of zinc in compost on humus complexed copper and the relationship between humus complexed copper were also revealed.The results showed that H2O-Cu increased before the 45 d of composting and decreased thereafter.In the treatments of 1：1,2：1 and 3：1 with the added copper content increasing,H2O-Cu increased with decomposition process.Added high level zinc in manure could decrease the relative H2O-Cu content at the last stage of composting.NaOH-Cu decreased greatly with the compost proceeding.With the added copper content increasing in manure,the percentage of NaOH-Cu to total copper decreased.Added zinc had no significant impact on NaOH-Cu concentration.NaOH-Na4P2O7-Cu increased with composting.With the added copper content increasing in compost manure,the percentage of NaOH-Na4P2O7-Cu to total copper increased,and showed an increase trend with composting proceeding.Added zinc in manure increased NaOH-Na4P2O7-Cu.In composts,55-80% of extracted copper was present in NaOH fraction,10-30% in NaOH-Na4P2O7-Cu fraction,and 0-10% in H2O fraction.Whatever the added copper or zinc contents increased in manures,the distribution percent of NaOH- Na4P2O7-Cu （pressed as percent of extracted Cu） increased and that of H2O-Cu and NaOH-Cu decreased.Three extracted Cu （H2O,NaOH and Na4P2O7） were strongly correlated to each other,H2O-Cu and NaOH-Na4P2O7-Cu were significantly correlated to H2O-extracted organic C and NaOH-Na4P2O7-extracted organic C,respectively.

Superelasticity of Cu–Ni–Al shape-memory fibers prepared by melt extraction technique

In the paper, a melt extraction method was used to fabricate Cu–4Ni–14Al（wt%） fiber materials with diameters between 50 and 200 μm. The fibers exhibited superelasticity and temperature-induced martensitic transformation. The microstructures and superelasticity behavior of the fibers were studied via scanning electron microscopy（SEM） and a dynamic mechanical analyzer（DMA）, respectively. Appropriate heat treatment further improves the plasticity of Cu-based alloys. The serration behavior observed during the loading process is due to the multiple martensite phase transformation.

Electrolytic production of Cu-Ni alloys in CaCl_2-Cu_2S-NiS molten salt

An alternative metal/alloy production method,known as direct electrochemical reduction(DER),was introduced for the fabrication of CuNi alloys from mixed sulfides(Cu2S,NiS)under both galvanostatic and potentiostatic conditions.The influences of the process parameters(e.g.,cell voltage and current)on the compositions of the reduced compounds were investigated to yield industrially desirable alloys,namely,CuNi10,CuNi20,and CuNi30.The electrochemical behaviors of Cu2S and NiS in CaCl2 melt were examined at a temperature of 1200°C via cyclic voltammetry(CV).Based on the CV results,the cathodic reduction of Cu2S occurred in one step and cathodic reductions of NiS occurred in two steps,i.e.,Cu2S?Cu for copper reduction and NiS?Ni3S2?Ni for nickel reduction.Galvanostatic studies revealed that it was possible to fabricate high-purity CuNi10 alloys containing a maximum sulfur content of 320×10-6 via electrolysis at 10 A for 15 min.Scanning electron microscopy along with energy-dispersive X-ray spectrometry and optical emission spectroscopy(OES)examinations showed that it was possible to fabricate CuNi alloys of preferred compositions and with low levels of impurities,i.e.,less than 60×10-6 sulfur,via DER at 2.5 V for 15 min.

Degradation of Lix984N and its effect on interfacial emulsion

The organic phase separated from the interfacial crud provided by Dexing copper mine in Jiangxi, China, was analyzed by combined gas chromatography-mass spectroscopy. The results show that many kinds of emphiphiles containing such hydrophilic groups as carbonyl, carboxyl, sulphonyl or acylamine exist in organic phase. Conclusively, Lix984N would degrade gradually during a long-term contact with the acidic aqueous feed and strip reagents. Lix84 and nonylphenol as effective components of Lix984N degraded almost completely after long-term recycling. Lix984N degraded through such reactions as Beck.mann rearrange, hydrolysis and sulphofication. The degradation of Lix984N would deteriorate solvent extraction and disengagement performance, and result in a more stable interracial emulsion.

Simultaneous extraction and preconcentration of copper,silver and palladium with modified alumina and their determination by electrothermal atomic absorption spectrometry

In the present work, an easy solid phase extraction method using alumina modified with polyethylenimine as a new adsorbent was applied to the simultaneous extraction of copper, silver, and palladium ions prior to their determination with electrothermal atomic absorption spectrometry. The analytical procedure involved the complex formation of these cations with polyethylenimine as a chelating agent in buffer media of pH 7.0. Under the optimum conditions, a preconcentration factor of 200, 150, and 200, precision of ~5.4%, ＋4.7%, and ＋5.2% and linear calibration ranges of 15.0-140, 4.0-93, and 7.5-125 ng/L （in original solution） for Cu, Ag, and Pd were obtained, respectively. Also detection limits of 3.9,1.1, and 2.0 ng/L were obtained for Cu, Ag, and Pd, respectively. The proposed method was applied to the determination of copper, silver, and palladium in some real samples with satisfactory results.

Crescent aromatic oligothioamides as highly selective receptors for copper(Ⅱ) ion

A series of crescent aromatic oligothioamides(4, 6, 8, 15, and 18) bearing different number of sulfur atoms were designed and synthesized via thionation of their corresponding aromatic oligoamides(3, 5, and 7) using Lawesson's reagent. The X-ray structure of a trimeric analogue(13) revealed the presence of intramolecular three-center hydrogen bonds that are responsible for the rigidification of the molecular backbone. The extraction by these novel receptors toward some representative heavy metal cations(Zn2+, Cd2+, Co2+, Ni2+, Pb2+, and Cu2+) and alkali and alkaline earth metal cations(Li+, Na+, K+, Rb+, Cs+, Ca2+, and Sr2+) demonstrated high efficiency(83.5%–96.4%) and superior selectivity for Cu2+ over other selected metal cations. Particularly, the extractability was correlated to both the number of sulfur atoms and orientation of thiocarbonyl groups as revealed in the order: 6 > 4 > 18 > 15. This is in stark contrast to the oligoamides that only gave much lower extractability(5.9%–16.4%), suggestive of the importance of replacement of carbonyl oxygen atoms with sulfur atoms in the extraction of Cu2+. The complexation behavior of 4, 6, and 8 with Cu2+ was also examined by UV-Vis and NMR techniques.