Simultaneously enhanced thermal conductivity and mechanical performance of carbon nanotube reinforced ZK61 matrix composite

Alloying seriously deteriorates the thermal conductivity of magnesium(Mg)alloys,thus,restricts their applications in the fields of computer,communication,and consumer products.In order to improve the thermal conductivity of Mg alloys,adding carbon nanotube(CNT)combined with aging treatment is proposed in this work,i.e.fabricating the D-CNT(a kind of dispersed CNT)reinforced ZK61 matrix composite via powder metallurgy,and conducting aging treatment to the composite.Results indicate the as-aged ZK61/0.6 wt.%D-CNT composite achieved an excellent thermal conductivity of 166 W/(mK),exhibiting 52.3%enhancement in comparison with matrix,as well as tensile yield strength of 321 MPa,ultimate tensile strength of 354 of MPa,and elongation of 14%.The simultaneously enhanced thermal conductivity and mechanical performance are mainly attributed to:(1)the embedded interface of the D-CNT with matrix and(2)the coherent interface of precipitates with matrix.It is expected the current work can provide a clue for devising Mg matrix composites with integrated structural and functional performances,and enlarge the current restricted applications of Mg alloys.

Fabrication of superaligned carbon nanotubes reinforced copper matrix laminar composite by electrodeposition

A new kind of laminar metal matrix nanocomposite（MMC） was fabricated by an electrodeposition process with copper and superaligned carbon nanotubes film（SACNT film）.The SACNT film was put on a titanium plate and then a layer of copper was electrodeposited on it.By repeating the above process,the laminar Cu/SACNT composite which contains dozens or hundreds of layers of copper and SACNT films was obtained.The thickness of a single copper layer was controlled by adjusting the process parameter easily and the thinnest layer is less than 2 μm.The microscopic observation shows that the directional alignment structure of SACNT is retained in the composite perfectly.The mechanical and electrical properties testing results show that the tensile and yield strengths of composites are improved obviously compared with those of pure copper,and the high conductivity is retained.This technology is a potential method to make applicable MMC which characterizes high volume fraction and directional alignment of carbon nanotubes.

Fabrication,microstructures,and properties of copper matrix composites reinforced by molybdenum-coated carbon nanotubes

Multiwalled carbon nanotubes （CNTs） were coated by a molybdenum layer using carbonyl thermal decomposition process with a precursor of molybdenum hexacarbonyl. The Mo-coated CNTs （Mo-CNTs） were added into copper powders to fabricate Mo-CNT/Cu composites by means of mechanical milling followed by spark plasma sintering. The Mo-CNTs were uniform dispersion in the Cu matrix when their contents were 2.5 vo1.%-7.5 vol.%, while some Mo-CNT clusters were clearly observed at additions of 10.0 vo1.%-15.0 vol.% Mo-CNTs in the mixture. The mechanical, electrical, and thermal properties of the Mo-CNT/Cu composites were characterized, and the results showed that the tensile strength and hardness were 2.0 and 2.2 times higher than those of CNT-free specimens, respectively. Moreover, the Mo-CNT/Cu composites exhibited an enhanced thermal conductivity but inferior electrical conductivity compared with sintered pure Cu. The uncoated CNT/Cu composites were fabricated by the similar processes, and the measured tensile strength, hardness, thermal conductivity, and electrical conductivity of the CNT/Cu composites were lower than those of the Mo-CNT/Cu composites.

Fabrication and thermal conductivity of copper matrix composites reinforced by tungsten-coated carbon nanotubes

Carbon nanotubes （CNTs） were coated by tungsten using metal organic chemical vapor deposition. Magnetic stirring was employed to disperse the W-coated CNTs （W-CNTs） in a Cu matrix, and then, the mixed powders were consolidated by spark plasma sintering. The W-CNTs obtained a uniform dispersion within the Cu matrix when the W-CNT content was less than 5.0vo1%, but high content of W-CNTs （10vol%） resulted in the presence of clusters. The W-CNT/Cu composites containing low content of W-CNTs （〈5.0vol%） exhibited a higher thermal conductivity than the sintered pure Cu, while the CNT/Cu composites exhibited no increase in thermal conductivity after the incorporation of uncoated CNTs. The W-CNT content was found to play a crucial role in determining the thermal conductivity of the W-CNT/Cu composites. The thermal conductivity of the W-CNT/Cu composites increased first and then decreased with the W-CNT content increasing. When the W-CNT content was 2.5vo1%, the W-CNT/Cu composite obtained the maximum value of thermal conductivity. The thermal resistance of the （W-CNT）-Cu interface was predicted in terms of Maxwell-Gamett effective medium approximation, and its calculated value was about 3.0× 10-9 m2.K.W-l.

In-situ homogeneous synthesis of carbon nanotubes on aluminum matrix and properties of their composites

Using nickel catalyst supported on aluminum powders, carbon nanotubes （CNTs） were successfully synthesized in aluminum powders by in-situ chemical vapor deposition at 650 ℃. Structural characterization revealed that the as-grown CNTs possessed higher graphitization degree and straight graphite shell. By this approach, more homogeneous dispersion of CNTs in aluminum powders was achieved compared with the traditional mechanical mixture methods. Using the in-situ synthesized CNTs/Al composite powders and powder metallurgy process, CNTs/Al bulk composites were prepared. Performance testing showed that the mechanical properties and dimensional stability of the composites were improved obviously, which was attributed to the superior dispersion of CNTs in aluminum matrix and the strong interfacial bonding between CNTs and matrix.

Significant strengthening of copper-based composites using boron nitride nanotubes

Nanotubes, such as boron nitride nanotubes (BNNTs) and carbon nanotubes (CNTs), exhibit excellent mechanical properties. In this work, high-quality BNNTs were synthesized by ball milling and annealing. Subsequently, well-dispersed 3vol%BNNTs/Cu and 3vol%CNTs/Cu composites were successfully prepared using ball milling, spark plasma sintering, and followed by hot-rolling. Moreover, the mechanical properties and strengthening mechanisms of BNNTs/Cu and CNTs/Cu composites were compared and discussed in details. At 293 K,both BNNTs/Cu and CNTs/Cu composites exhibited similar ultimate tensile strength (UTS) of~404 MPa, which is approximately 170%higher than pure Cu. However, at 873 K, the UTS and yield strength of BNNTs/Cu are 27%and 29%higher than those of CNTs/Cu, respectively.This difference can be attributed to the stronger inter-walls shear resistance, higher thermomechanical stability of BNNTs, and stronger bonding at the BNNTs/Cu interface as compared to the CNTs/Cu interface. These findings provide valuable insights into the potential of BNNTs as an excellent reinforcement for metal matrix composites, particularly at high temperature.

Aluminum matrix composites reinforced by molybdenum-coated carbon nanotubes

To extend the application of carbon nanotubes （CNTs） and explore novel aluminum matrix composites,CNTs were coated by molybdenum layers using metal organic chemical vapor deposition,and then Mo-coated CNT （Mo-CNT）/Al composites were prepared by the combination processes of powder mixing and spark plasma sintering.The influences of powder mixing and Mo-CNT content on the mechanical properties and electrical conductivity of the composites were investigated.The results show that magnetic stirring is better than mechanical milling for mixing the Mo-CNTs and Al powders.The electrical conductivity of the composites decreases with increasing Mo-CNT content.When the Mo-CNT content is 0.5wt%,the tensile strength and hardness of Mo-CNT/Al reach their maximum values.The tensile strength of 0.5wt% Mo-CNT/Al increases by 29.9%,while the electrical conductivity only decreases by 7.1%,relative to sintered pure Al.The phase analysis of Mo-CNT/Al composites reveals that there is no formation of Al carbide in the composites.

Effects of ply-orientation on microstructure and properties of super-aligned carbon nanotube reinforced copper laminar composites

The super-aligned carbon nanotube(SACNT)films reinforced copper(Cu)laminar composites with different orientationsof CNT ply were fabricated by electrodeposition.The results show that the tensile strength and yield strength of cross-ply compositewith5.0%(volume fraction)of SACNT reach maximum of336.3MPa and246.0MPa respectively,increased by74.0%and124.5%compared with pure Cu prepared with the same method.Moreover,the electrical conductivities of all the prepared composites areover75%IACS.The result of TEM analysis shows that the size of Cu grain and the thickness of twin lamellae can be reduced byadding SACNT,and the refining effect in cross-ply composites is more significant than that in unidirectional ply composites.Theenhanced strength of the Cu/SACNT composites comes from not only the reinforcing effect of SACNT films but also the additionalstrengthening of the Cu grain refinement caused by CNT orientation.

Preparation and properties of Cu matrix composite reinforced by carbon nanotubes

Cu matrix composites reinforced by carbon nanotubes(CNTs) were prepared. The effect of carbon nanotubes on mechanical and tribological properties of the Cu matrix composites were investigated. The chemical method for coating CNTs was reported. The morphology of the fracture surfaces and worn surface were examined by SEM. The results show that Cu/coated-CNTs composites have higher hardness, much better wear resistance and (anti-)(friction) properties than those of the reference Cu alloy (Cu-10Sn) and Cu/uncoated-CNTs composite sintered under the same conditions. The optimal mechanical properties of the composites occurred at 2.25%(mass fraction) of CNTs. The excellent wear resistance and anti-friction properties are attributed to the fiber strengthening effect of CNTs and the effect of the spherical wear debris containing carbon nanotubes on the tribo-surface.

Preparation of super-aligned carbon nanotube-reinforced nickel-matrix laminar composites with excellent mechanical properties

A homogeneous and compact super-aligned carbon nanotube(SACNT)-reinforced nickel-matrix composite was successfully prepared by electrodeposition. The mechanical properties of the laminar SACNT/Ni composites were substantially improved compared with those of pure nickel. With increasing content of SACNTs, the tensile strength of the composite increased and the elongation decreased because of the high-strength SACNTs bearing part of an applied load and the fine-grained strengthening mechanism. The nanohardness of the SACNT/Ni composites was improved from 3.92 GPa(pure nickel) to 4.62 GPa(Ni-4 vol%SACNTs). The uniform distribution of SACNTs in the composites and strong interfacial bonding between the SACNTs and the nickel matrix resulted in an improvement of the mechanical properties of the SACNT/Ni composites. The introduced SACNTs refined the nickel grains, increased the amount of crystal twins, and changed the preferred orientation of grain growth.

Synergistic regulation of current-carrying wear performance of resin matrix carbon brush composites with tungsten copper composite powder

Resin matrix carbon brush composites(RMCBCs)are critical materials for high-powered electric tools.However,effectively improving their wear resistance and heat dissipation remains a challenge.RMCBCs prepared with flake graphite powders that were evenly loaded with tungsten copper composite powder(RMCBCs-W@Cu)exhibited a low wear rate of 1.63 mm^(3)/h,exhibiting 48.6%reduction in the wear rate relative to RCMBCs without additives(RMCBCs-0).In addition,RMCBCs-W@Cu achieved a low friction coefficient of 0.243 and low electric spark grade.These findings indicate that tungsten copper composite powders provide particle reinforcement and generate a gradation effect for the epoxy resin(i.e.,connecting phase)in RMCBCs,which weakens the wear of RMCBCs caused by fatigue under a cyclic current-carrying wear.

Thermo-physical Properties of Continuous Carbon Fiber Reinforced Copper Matrix Composites

Continuous carbon fiber reinforced copper matrix composites with 70%(volume fraction) of carbon fibers prepared by squeeze casting technique have been used for investigation of the coefficient of thermal expansion(CTE) and thermal conductivity.Thermo-physical properties have been measured in both,longitudinal and transversal directions to the fiber orientation.The results showed that Cf/Cu composites may be a suitable candidate for heat sinks because of its good thermo-physical properties e.g.the low CTE(4.18×10-6/K) in longitudinal orientation and(14.98×10-6/K) in transversal orientation at the range of 20-50℃,a good thermal conductivity(87.2 W/m·K) in longitudinal orientation and(58.2 W/m·K) in transversal orientation.Measured CTE and thermal conductivity values are compared with those predicted by several well-known models.Eshelby model gave better results for prediction of the CTE and thermal conductivity of the unidirectional composites.

Synthesis and thermal stability of multiwall carbon nanotubes reinforced aluminum metal matrix composites

Multiwall carbon nanotubes（MWNTs） reinforced aluminum composites were synthesized by hot press sintering. The thermal stability of MWNTs in the composite was investigated by transmission electron microscopy（TEM）. The results show that the impurities drop from 2% to 0.11% after the MWNTs are soaked with 95%H2SO4 and 66%HNO4 acids in an ultrasonator and washed with distilled water. In hot pressed composites, MWNTs distribute between aluminum powders and do not react with aluminum. When the composite was held at 800℃ for 1h, MWNTs react with aluminum and form Al4C3 phase, which are small polygons and distribute in the aluminum grains. Although Al4C3 phase still forms when the composite was held at 1000℃ for 1h, its morphology changes to a continuous band and distributes along the origin aluminum powder boundaries. So MWNTs are unstable in aluminum matrix composites that are kept above the liquidus temperature of aluminum.

Mechanical properties of Cu based composites reinforced by carbon nanotubes

Cu based composites reinforced by 0%～25% (volume fraction) carbon nanotubes were prepared.The fracture behaviors and the rolling properties of the composites and the effects of the volume fraction of the carbon nanotubes were studied.The experimental results show that the fracture toughness of the composites is related to the pulling out and bridging of the carbon nanotubes in the fracture process.With the volume fraction of the carbon nanotubes increasing, the Vicker’s hardness and the compactness of the composites increase first and then decrease. The peaks of the hardness and the compactness occur at 12%～15% of volume fraction of carbon nanotubes.Some proper ratio of rolling reduction benefits to the comprehensive mechanical properties of the composites.

Thermal conductivity of carbon nanotube-silver composite

The molecular level mixing method was extended to fabricate carbon nanotube reinforced silver composite. The influence of type of carbon nanotubes（single/multiwall） reinforcement and their mode of functionalization（covalent/non-covalent） on thermal conductivity of silver composite was investigated. X-ray diffraction and electron diffraction spectroscopy（EDS） confirm the presence of silver and carbon in the composite powder. High resolution scanning electron microscopy and transmission electron microscopy ascertain embedded, anchored and homogeneously implanted carbon nanotubes in silver matrix. Effect of covalent functionalization on multiwall carbon nanotubes was monitored by Raman and Fourier transform infrared spectroscopy. These investigations confirm the addition of functional groups and structural integrity of carbon nanotubes even after covalent functionalization. Thermal conductivity of composites was measured by a laser flash technique and theoretically analyzed using an effective medium approach. The experimental results reveal that thermal conductivity decreases after incorporation of covalently functionalized multiwall nanotubes and single wall carbon nanotubes. However, non-covalently functionalized multiwall nanotube reinforcement leads to the increase in effective thermal conductivity of the composite and is in agreement with theoretical predictions derived from effective medium theory, in absence of interfacial thermal resistance.

Mechanical, electrical, and thermal expansion properties of carbon nanotube-based silver and silver–palladium alloy composites

The mechanical, electrical, and thermal expansion properties of carbon nanotube（CNT）-based silver and silver–palladium（10：1, w/w） alloy nanocomposites are reported. To tailor the properties of silver, CNTs were incorporated into a silver matrix by a modified molecular level-mixing process. CNTs interact weakly with silver because of their non-reactive nature and lack of mutual solubility. Therefore, palladium was utilized as an alloying element to improve interfacial adhesion. Comparative microstructural characterizations and property evaluations of the nanocomposites were performed. The structural characterizations revealed that decorated type-CNTs were dispersed, embedded, and anchored into the silver matrix. The experimental results indicated that the modification of the silver and silver–palladium nanocomposite with CNT resulted in increases in the hardness and Young＇s modulus along with concomitant decreases in the electrical conductivity and the coefficient of thermal expansion（CTE）. The hardness and Young＇s modulus of the nanocomposites were increased by 30%？40% whereas the CTE was decreased to 50%-60% of the CTE of silver. The significantly improved CTE and the mechanical properties of the CNT-reinforced silver and silver–palladium nanocomposites are correlated with the intriguing properties of CNTs and with good interfacial adhesion between the CNTs and silver as a result of the fabrication process and the contact action of palladium as an alloying element.

Chemical, mechanical, and thermal expansion properties of a carbon nanotube-reinforced aluminum nanocomposite

In the present study,the chemical and mechanical properties and the thermal expansion of a carbon nanotube（CNT）-based crystalline nano-aluminum（nano Al） composite were reported.The properties of nanocomposites were tailored by incorporating CNTs into the nano Al matrix using a physical mixing method.The elastic moduli and the coefficient of thermal expansion（CTE） of the nanocomposites were also estimated to understand the effects of CNT reinforcement in the Al matrix.Microstructural characterization of the nanocomposite reveals that the CNTs are dispersed and embedded in the Al matrix.The experimental results indicate that the incorporation of CNTs into the nano Al matrix results in the increase in hardness and elastic modulus along with a concomitant decrease in the coefficient of thermal expansion The hardness and elastic modulus of the nanocomposite increase by 21%and 20%,respectively,upon CNT addition.The CTE of CNT/A1 nanocomposite decreases to 70%compared with that of nano Al.

Multi-wall carbon nanotubes reinforced aluminum composites synthesized by hot press sintering and squeeze casting

Multi-wall carbon nanotubes (MWNTs) have high mechanical properties and are considered a kind of realistic reinforcement for polymers, ceramics and metals. The hot press sintering and squeeze casting were adopted to synthesize MWNTs reinforced aluminum composites. In hot press sintered MWNTs/Al composites, MWNTs agglomerates distribute along aluminum powders and have low bonding strength with aluminum. But MWNTs agglomerates distribute evenly in the squeeze cast MWNTs/Al composites. Some dispersed nanotubes bond well with aluminum matrix and few dislocations can be found in the nanotube areas, which implies little thermal residual stress in squeeze cast MWNTs/Al composites. This indicates that the strengthen mechanisms in nanometer sized MWNTs/Al composites may be different from that in micrometer sized whisker composites.

Enhanced thermal conductivity and mechanical properties of 2D C_(f)/SiC composites modified by in-situ grown carbon nanotubes

In this work,the effects of carbon nanotubes(CNTs)on the microstructure evolution,thermal conductivity,and mechanical properties of C_(f)/SiC composites during chemical vapor infiltration(CVI)densification were investigated in detail.Compared with composites without CNTs,the thermal conductivity,flexural strength,flexural modulus,fracture toughness,interfacial shear strength,and proportional limit stress of specimens with CNTs of 4.94 wt%were improved by 117%,21.8%,67.4%,10.3%,36.4%,and 71.1%,respectively.This improvement was attributed to the role of CNTs in the division of inter-layer pores,which provided abundant vapor growth sites for the ceramic matrix and promoted densification of the whole composite.In addition,the high thermal conductivity network formed by the overlap of CNTs and the rivet strengthening effect of CNTs were beneficial for synergistic improvement of thermal conductivity and mechanical properties of the composites.Therefore,this study has practical significance for the development of thermal protection composite components with enhanced thermal conductivity and mechanical characteristics.

A Versatile Method for Uniform Dispersion of Nanocarbons in Metal Matrix Based on Electrostatic Interactions

Realizing the uniform dispersion of nanocarbons such as carbon nanotube and graphene in metals, is an essential prerequisite to fully exhibit their enhancement effect in mechanical, thermal, and electrical properties of metal matrix composites(MMCs). In this work, we propose an effective method to achieve uniform distribution of nanocarbons in various metal flakes through a slurry-based method. It relies on the electrostatic interactions between the negatively charged nanocarbons and the positively charged metal flakes when mixed in slurry. For case study, flake metal powders(Al, Mg, Ti,Fe, and Cu) were positively charged in aqueous suspension by spontaneous ionization or cationic surface modification. While nanocarbons, given examples as carboxylic multi-walled carbon nanotubes, pristine single-walled carbon nanotube, and carbon nanotube–graphene oxide hybrid were negatively charged by the ionization of oxygen-containing functional groups or anionic surfactant. It was found that through the electrostatic interaction mechanism, all kinds of nanocarbons can be spontaneously and efficiently adsorbed onto the surface of various metal flakes. The development of such a versatile method would provide us great opportunities to fabricate advanced MMCs with appealing properties.