Effect of the microstructure parameters on the corrosion characteristics of Mg-Zn-Ca alloy with columnar structure

Magnesium alloys with homogeneous degradation and controlled degradation rate are desirable for biodegradable materials.In the present work,Mg-3 wt.%Zn-0.2 wt.%Ca alloys with different columnar structures were fabricated and the degradation in 0.9 wt.%NaCl were investigated.With the increase of the growth rate for the directional solidification,the microstructure of the directionally solidified(DSed)alloy evolved from cellular to dendritic coupled with the change of the spacing of the primary trunks(λ_(1))and the volume fraction(fv)of Ca_(2)Mg_(6)Zn_(3) phase.The results of the corrosion test suggested that the alloy with cellular structure experienced homogeneous corrosion and exhibited the lowest corrosion rate.The good corrosion resistance of the alloy with cellular structure was attributed to the protective corrosion products film(CPF),which was closely related to the fv of Ca_(2)Mg_(6)Zn_(3) phase andλ_(1).To evaluate the corrosion rates(CR)of the DSed Mg-Zn-Ca alloys with different microstructures,a parameterαwas proposed in this work,which was calculated byλ_(1) and the fv of Ca_(2)Mg_(6)Zn_(3) phase.The fitting result showed that there was a linear relationship between CR andα,which was CR=4.1899+0.00432α.This means that the CR of the DSed Mg-Zn-Ca alloy can be evaluated if the microstructure had been characterized.

Synthesis, Characterization and Corrosion Inhibitive Properties of New Thiazole Based Polyamides Containing Diarylidenecyclohexanone Moiety

The present work aimed to synthesize a new interesting series of thiazole based polyamides containing diarylidenecyclohexanone moiety 5a-5f using low temperature solution polycondensation technique. The new polymers were synthesized by the reaction of thiazole based monomer namely, bis（2-aminothiazol-4-ylbenzylidene）cyclohexanone 3 with different aliphatic and aromatic diacid chlorides using NMP, and in the presence of anhydrous Li Cl as catalyst. Adipoyl, sebacoyl, oxaloyl, terephthaloyl, isophthaloyl dichlorides and biphenyl dicarbonyl dichloride were used as diacid chlorides. The structure of the model compound 4 as well as the new polymers was confirmed by correct elemental and spectral analyses. The thermal properties of those polymers were evaluated by TGA and DTG measurements and correlated to their structural units, beside X-ray diffraction analysis, solubility and viscometry measurements. The inherent viscosities for the synthesized polymers were in the range 0.6–1.03 d L/g. On the other hand the corrosion inhibitive properties of monomer 3 as well as polyamides 5d and 5f as selected examples were carried out on carbon-steel in 0.5 mol/L H2SO4 at 40 °C. The calculated inhibition efficiency（IE%） for polymer 5d was in the range（82 ± 6）% in all selected concentrations. The best value of IE% was obtained at 1 mg/L to reach 98.24% for polymer 5d and at 0.5 mg/L to reach 87.75% for polymer 5f.

Selection and Characterization for Corrosion Control

In a recent study by the National Association of Corrosion Engineers （NACE）, the global cost of corrosion was estimated to be US$ 2.5 trillion, equivalent to 3.4% of the global Gross Domestic Product [htto：//imtacact.nace.org/]. The prevention practices could save between study found that implementing the best corrosion 15%-35% of the cost of damage. One of the important measures to reduce the corrosion damage is using an appropriate material. Selection of a suitable material according to corrosivity of the service environment is essentially important in battle against industrial corrosion. Corrosion detection, damage characterization and surface analysis are critical approaches to fundamental understanding of the root cause and detailed mechanism of corrosion. They lay a foundation for prevention and mitigation of material corrosion in service environments. A technical breakthrough in these fields may result in significantly widened applications of traditional and emerging materials.