Mass transfer enhancement and hydrodynamic performance with wire mesh coupling solid particles in bubble column reactor

It is of vital significance to investigate mass transfer enhancements for chemical engineering processes.This work focuses on investigating the coupling influence of embedding wire mesh and adding solid particles on bubble motion and gas-liquid mass transfer process in a bubble column.Particle image velocimetry(PIV)technology was employed to analyze the flow field and bubble motion behavior,and dynamic oxygen absorption technology was used to measure the gas-liquid volumetric mass transfer coefficient(kLa).The effect of embedding wire mesh,adding solid particles,and wire mesh coupling solid particles on the flow characteristic and kLa were analyzed and compared.The results show that the gas-liquid interface area increases by 33%-72%when using the wire mesh coupling solid particles strategy compared to the gas-liquid two-phase flow,which is superior to the other two strengthening methods.Compared with the system without reinforcement,kLa in the bubble column increased by 0.5-1.8 times with wire mesh coupling solid particles method,which is higher than the sum of kLa increases with inserting wire mesh and adding particles,and the coupling reinforcement mechanism for affecting gas-liquid mass transfer process was discussed to provide a new idea for enhancing gas-liquid mass transfer.

Thermal Fluid-Solid Interaction Model and Experimental Validation for Hydrostatic Mechanical Face Seals

Hydrostatic mechanical face seals for reactor coolant pumps are very important for the safety and reliability of pressurized-water reactor power plants.More accurate models on the operating mechanism of the seals are needed to help improve their performance.The thermal fluid–solid interaction（TFSI）mechanism of the hydrostatic seal is investigated in this study.Numerical models of the flow field and seal assembly are developed.Based on the mechanism for the continuity condition of the physical quantities at the fluid–solid interface,an on-line numerical TFSI model for the hydrostatic mechanical seal is proposed using an iterative coupling method.Dynamic mesh technology is adopted to adapt to the changing boundary shape.Experiments were performed on a test rig using a full-size test seal to obtain the leakage rate as a function of the differential pressure.The effectiveness and accuracy of the TFSI model were verified by comparing the simulation results and experimental data.Using the TFSI model,the behavior of the seal is presented,including mechanical and thermal deformation,and the temperature field.The influences of the rotating speed and differential pressure of the sealing device on the temperature field,which occur widely in the actual use of the seal,are studied.This research proposes an on-line and assembly-based TFSI model for hydrostatic mechanical face seals,and the model is validated by full-sized experiments.

FLUID-SOLID COUPLING MATHEMATICAL MODEL OF CONTAMINANT TRANSPORT IN UNSATURATED ZONE AND ITS ASYMPTOTICAL SOLUTION

The process of contaminant transport is a problem of multicomponent and multiphase flow in unsaturated zone. Under the presupposition that gas existence affects water transport, a coupled mathematical model of contaminant transport in unsaturated zone has been established based on fluid_solid interaction mechanics theory. The asymptotical solutions to the nonlinear coupling mathematical model were accomplished by the perturbation and integral transformation method. The distribution law of pore pressure, pore water velocity and contaminant concentration in unsaturated zone has been presented under the conditions of with coupling and without coupling gas phase. An example problem was used to provide a quantitative verification and validation of the model. The asymptotical solution was compared with Faust model solution. The comparison results show reasonable agreement between asymptotical solution and Faust solution, and the gas effect and media deformation has a large impact on the contaminant transport. The theoretical basis is provided for forecasting contaminant transport and the determination of the relationship among pressure_saturation_permeability in laboratory.

Numerical Simulation and Experimental Study of Heat-fluid-solid Coupling of Double Flapper-nozzle Servo Valve

The double flapper-nozzle servo valve is widely used to launch and guide the equipment. Due to the large instantaneous flow rate of servo valve working under specific operating conditions, the temperature of servo valve would reach 120℃ and the valve core and valve sleeve deform in a short amount of time. So the control precision of servo valve significantly decreases and the clamping stagnation phenomenon of valve core appears. In order to solve the problem of degraded control accuracy and clamping stagnation of servo valve under large temperature difference circumstance, the numerical simulation of heat-fluid-solid coupling by using finite element method is done. The simulation result shows that zero position leakage of servo valve is basically impacted by oil temperature and change of fit clearance. The clamping stagnation is caused by warpage-deformation and fit clearance reduction of the valve core and valve sleeve. The distribution roles of the temperature and thermal-deformation of shell, valve core and valve sleeve and the pressure, velocity and temperature field of flow channel are also analyzed. Zero position leakage and electromagnet＇s current when valve core moves in full-stroke are tested using Electro-hydraulic Servo-valve Characteristic Test-bed of an aerospace sciences and technology corporation. The experimental results show that the change law of experimental current at different oil temperatures is roughly identical to simulation current. The current curve of the electromagnet is smooth when oil temperature is below 80℃, but the amplitude of current significantly increases and the hairy appears when oil temperature is above 80℃. The current becomes smooth again after the warped valve core and valve sleeve are reground. It indicates that clamping stagnation is caused by warpage-deformation and fit clearance reduction of valve core and valve sleeve. This paper simulates and tests the heat-fluid-solid coupling of double flapper-nozzle servo valve, and the obtained results provide the reference value for the design of double flapper-nozzle force feedback servo valve.

Simulation and interaction of fluid and solid dynamics

Fluid and solid simulation is to generate a realistic simulation of fluids and solids,in particular for the fluids such as water and smoke,with computation of Euler equations or Navier-Stokes equations conducted to govern the real fluid physics.Fluid simulation is an important field by its wide applications in many fields and industries,such as film and game simulation,weather forecasting,natural disaster simulation and protection,simulation in maritime and aviation.There are basically two main categories of methods for fluid simulation,data-driven methods and physically-based methods.The data-driven models establish a direct mapping between variables and extract their relationship from historically measured data by the algorithms developed in the fields of statistics,computational intelligence,machine learning,and data mining.

Fluid-solid coupling numerical simulation of charge process in variable-mass thermodynamic system

A joint solution model of variable-mass flow in two-phase region and fluid-solid coupling heat transfer,concerned about the charge process of variable-mass thermodynamic system,is built up and calculated by the finite element method(FEM).The results are basically consistent with relative experimental data.The calculated average heat transfer coefficient reaches 1.7×105 W/(m2·K).When the equal percentage valve is used,the system needs the minimum requirements of valve control,but brings the highest construction cost.With the decrease of initial steam pressure,the heat transfer intensity also weakens but the steam flow increases.With the initial water filling coefficient increasing or the temperature of steam supply decreasing,the amount of accumulative steam flow increases with the growth of steam pressure.When the pressure of steam supply drops,the steam flow gradient increases during the maximum opening period of control valve,and causes the maximum steam flow to increase.

Fluid solid coupling model based on endochronic damage for roller compacted concrete dam

According to the characteristics of thin-layer rolling and pouring construction technology and the complicated mechanical behavior of the roller compacted concrete dam(RCCD)construction interface,a constitutive model of endochronic damage was established based on the endochronic theory and damage mechanics.The proposed model abandons the traditional concept of elastic-plastic yield surface and can better reflect the real behavior of rolled control concrete.Basic equations were proposed for the fluid solid coupling analysis,and the relationships among the corresponding key physical parameters were also put forward.One three-dimensional finite element method(FEM)program was obtained by studying the FEM type of the seepage-stress coupling intersection of the RCCD.The method was applied to an actual project,and the results show that the fluid solid interaction influences dam deformation and dam abutment stability,which is in accordance with practice.Therefore,this model provides a new method for revealing the mechanical behavior of RCCD under the coupling field.

Fluid-solid coupling model for studying wellbore instability in drilling of gas hydrate bearing sediments

As the oil or gas exploration and development activities in deep and ultra- deep waters become more and more, encountering gas hydrate bearing sediments （HBS） is almost inevitable. The variation in temperature and pressure can destabilize gas hydrate in nearby formation around the borehole, which may reduce the strength of the formation and result in wellbore instability. A non-isothermal, transient, two-phase, and fluid-solid coupling mathematical model is proposed to simulate the complex stability performance of a wellbore drilled in HBS. In the model, the phase transition of hydrate dissociation, the heat exchange between drilling fluid and formation, the change of mechanical and petrophysical properties, the gas-water two-phase seepage, and its interaction with rock deformation are considered. A finite element simulator is developed, and the impact of drilling mud on wellbore instability in HBS is simulated. Results indicate that the re- duction in pressure and the increase in temperature of the drilling fluid can accelerate hydrate decomposition and lead to mechanical properties getting worse tremendously. The cohesion decreases by 25% when the hydrate totally dissociates in HBS. This easily causes the wellbore instability accordingly. In the first two hours after the formation is drilled, the regions of hydrate dissociation and wellbore instability extend quickly. Then, with the soaking time of drilling fluid increasing, the regions enlarge little. Choosing the low temperature drilling fluid and increasing the drilling mud pressure appropriately can benefit the wellbore stability of HBS. The established model turns out to be an efficient tool in numerical studies of the hydrate dissociation behavior and wellbore stability of HBS.

Fluid-solid Interaction Model for Hydraulic Reciprocating O-ring Seals

Elastohydrodynamic lubrication characteristics of hydraulic reciprocating seals have significant effects on sealing and tribology performances of hydraulic actuators, especially in high parameter hydraulic systems. Only elastic deformations of hydraulic reciprocating seals were discussed, and hydrodynamic effects were neglected in many studies. The physical process of the fluid-solid interaction effect did not be clearly presented in the existing fluid-solid interaction models for hydraulic reciprocating O-ring seals, and few of these models had been simultaneously validated through experiments. By exploring the physical process of the fluid-solid interaction effect of the hydraulic reciprocating O-ring seal, a numerical fluid-solid interaction model consisting of fluid lubrication, contact mechanics, asperity contact and elastic deformation analyses is constructed with an iterative procedure. With the SRV friction and wear tester, the experiments are performed to investigate the elastohydrodynamic lubrication characteristics of the O-ring seal. The regularity of the friction coefficient varying with the speed of reciprocating motion is obtained in the mixed lubrication condition. The experimental result is used to validate the fluid-solid interaction model. Based on the model, The elastohydrodynamic lubrication characteristics of the hydraulic reciprocating O-ring seal are presented respectively in the dry friction, mixed lubrication and full film lubrication conditions, including of the contact pressure, film thickness, friction coefficient, liquid film pressure and viscous shear stress in the sealing zone. The proposed numerical fluid-solid interaction model can be effectively used to analyze the operation characteristics of the hydraulic reciprocating O-ring seal, and can also be widely used to study other hydraulic reciprocating seals.

Fluid-solid interaction of resistance loss of flexible hose in deep ocean mining

The resistance loss of transportation was studied and the influences of buoyancy layout,mineral content and elastic modulus of flexible hose were investigated based on three-dimensional finite element model of fluid-solid interaction by MSC.MARC/MENTAT software.The numerical results show that the resistance losses increase with the increase of mineral content Cv and velocity of internal fluid v and decrease with the increase of elastic modulus E of flexible hose.The buoyancy layout and the velocity of internal fluid have greater impacts on the resistance losses than the elastic modulus of flexible hose.In order to reduce the resistance losses and improve the efficiency of the deep-ocean mining,Cv and v must be restricted in a suitable range (e.g.10%-25% and 2.5-4 m/s).Effective buoyancy layout (such as Scheme C and D) should be adopted and the suitable material of moderate E should be used for the flexible hose in deep-ocean mining.

RESEARCH ON SOLID-LIQUID COUPLING DYNAMICSOF PIPE CONVEYING FLUID

On the basis of Hamilton principle. the equation of sonlid-liquid coupling vibration of pipe conveying fluid is deduced. An asymmetrical sonlid-liquid coupling damp matrix and a symmetrical solid-liquid coupling Stiffness matrix are obtained. Using QR method , pipe’s nature frequencies are calculated. The curves of the first four orders of natural frequency-flow velocity of pipe waw given .The influence of flowing velocity ,pressure, solid-liquid coupling damp and solid-liquid coupling stiffness on natural frequency are discussed respectively.The dynamic respondence of the pipes for stepload with different flow velocity are calculated by Newmark method .It is found that,with the flow velocity increased, the nature frequency of the pipes reduced, increased,reduced again and so on.

Fractional four-step finite element method for analysis of thermally coupled fluid-solid interaction problems

An integrated fluid-thermal-structural analysis approach is presented. In this approach, the heat conduction in a solid is coupled with the heat convection in the viscous flow of the fluid resulting in the thermal stress in the solid. The fractional four-step finite element method and the streamline upwind Petrov-Galerkin （SUPG） method are used to analyze the viscous thermal flow in the fluid. Analyses of the heat transfer and the thermal stress in the solid axe performed by the Galerkin method. The second-order semi- implicit Crank-Nicolson scheme is used for the time integration. The resulting nonlinear equations are lineaxized to improve the computational efficiency. The integrated analysis method uses a three-node triangular element with equal-order interpolation functions for the fluid velocity components, the pressure, the temperature, and the solid displacements to simplify the overall finite element formulation. The main advantage of the present method is to consistently couple the heat transfer along the fluid-solid interface. Results of several tested problems show effectiveness of the present finite element method, which provides insight into the integrated fluid-thermal-structural interaction phenomena.

Fluid-solid interaction analysis of torque converters

In order to extend the service life of torque converters, it is essential to predict the pressure condition and improve its weak areas. According to computational fluid dynamics and structural statics, a model of torque converter is constructed using software ANSYS. Then, a fluid-solid interaction(FSI) analysis method is proposed to obtain its stress distribution, in which the fluid pressure is applied to the coupling surface to calculate the interaction between fluid and solid. The results show that the fluid pressure at the inlet of the impeller is maximum and decreases along the flow direction, the pressure at the inlet of the turbine blade is minimum and the outlet pressure is the largest, increasing along the flow direction gradually;the pressure distribution of the impeller is concentrated mainly at the corner, especially between the inner ring and the impeller blades;the pressure of the turbine is concentrated mainly on the connection between turbine and the outer edge of the blade.

Transport diffuse interface model for simulation of solid-fluid interaction

For solid-fluid interaction, one of the phase-density equations in diffuse interface models is degenerated to a "0 = 0" equation when the volume fraction of a certain phase takes the value of zero or unity. This is because the conservative variables in phasedensity equations include volume fractions. The degeneracy can be avoided by adding an artificial quantity of another material into the pure phase. However, nonphysical waves,such as shear waves in fluids, are introduced by the artificial treatment. In this paper,a transport diffuse interface model, which is able to treat zero/unity volume fractions, is presented for solid-fluid interaction. In the proposed model, a new formulation for phase densities is derived, which is unrelated to volume fractions. Consequently, the new model is able to handle zero/unity volume fractions, and nonphysical waves caused by artificial volume fractions are prevented. One-dimensional and two-dimensional numerical tests demonstrate that more accurate results can be obtained by the proposed model.

Simulation on Dynamic Bending Features of Fabric Based on Fluid-Solid Interaction Technique

This paper is devoted to the two-dimensional nonlinear modeling of the fluid-solid interaction (FSI) between fabric and air flow, which is based on the Automatic Incremental Dynamic Nonlinear Analysis (AIDNA)-FSI program in order to study the dynamic bending features of fabrics in a specific air flow filed. The computational fluid dynamics (CFD) model for flow and the finite element model (FEM) for fabric was set up to constitute an FSI model in which the geometric nonlinear behavior and the dynamic stress-strain variation of the relatively soft fabric material were taken into account. Several FSI cases with different time-dependent wind load and the model frequency analysis for fabric were carried out. The dynamic response of fabric and the distribution of fluid variables were investigated. The results of numerical simulation and experiments fit quite well. Hence, this work contributes to the research of modeling the dynamic bending behavior of fabrics in air field.

Fluid-Structure Interaction Analysis of Flexible Plate with Partitioned Coupling Method

The development and rapid usage of numerical codes for fluid-structure interaction(FSI) problems are of great relevance to researchers in many engineering fields such as civil engineering and ocean engineering. This multidisciplinary field known as FSI has been expanded to engineering fields such as offshore structures, tall slender structures and other flexible structures applications. The motivation of this paper is to investigate the numerical model of two-way coupling FSI partitioned flexible plate structure under fluid flow. The adopted partitioned method and approach utilized the advantage of the existing numerical algorithms in solving the two-way coupling fluid and structural interactions. The flexible plate was subjected to a fluid flow which causes large deformation on the fluid domain from the oscillation of the flexible plate. Both fluid and flexible plate are subjected to the interaction of load transfer within two physics by using the strong and weak coupling methods of MFS and Load Transfer Physics Environment, respectively. The oscillation and deformation results have been validated which demonstrate the reliability of both strong and weak method in resolving the two-way coupling problem in contribution of knowledge to the feasibility field study of ocean engineering and civil engineering.

Methodology for Comparing Coupling Algorithms for Fluid-Structure Interaction Problems

The multi-physics simulation of coupled fluid-structure interaction problems, with disjoint fluid and solid domains, requires one to choose a method for enforcing the fluid-structure coupling at the interface between solid and fluid. While it is common knowledge that the choice of coupling technique can be very problem dependent, there exists no satisfactory coupling comparison methodology that allows for conclusions to be drawn with respect to the comparison of computational cost and solution accuracy for a given scenario. In this work, we develop a computational framework where all aspects of the computation can be held constant, save for the method in which the coupled nature of the fluid-structure equations is enforced. To enable a fair comparison of coupling methods, all simulations presented in this work are implemented within a single numerical framework within the deal.ii [1] finite element library. We have chosen the two-dimensional benchmark test problem of Turek and Hron [2] as an example to examine the relative accuracy of the coupling methods studied;however, the comparison technique is equally applicable to more complex problems. We show that for the specific case considered herein the monolithic approach outperforms partitioned and quasi-direct methods;however, this result is problem dependent and we discuss computational and modeling aspects which may affect other comparison studies.