Laser spot thermography is a novel technique for the detection of surface cracks with a laser to heat sample locally and with an IR camera to record the surface temperature distribution. Common methods to characterize...Laser spot thermography is a novel technique for the detection of surface cracks with a laser to heat sample locally and with an IR camera to record the surface temperature distribution. Common methods to characterize cracks are only suitable for the situation that the laser scanning path is vertical to the crack. But due to the randomness of cracks,when the scanning path is parallel to the crack,surface cracks cannot be detected by these methods. To tackle this problem,a method is presented which is suitable for the situation that the scanning path is parallel to crack. The main idea is to evaluate the crack-caused asymmetries of the surface temperature distribution. The effect of temperature gradient and the maximum scanning interval are analyzed by a 2D simulation. A new crack imaging technique is presented that is based on delayed temperature difference at symmetric points to characterize the crack in the thermal image. Compared well with those obtained by the spatial first derivative method,experimental results are shown to efficiently prove this method.展开更多
We have studied numerically a simple crack growth model in a two-dimensional triangular lattice of bonds and nodes which incorporates the surface of a growing crack bond-breaking probability P-i similar to exp{(-V-i+E...We have studied numerically a simple crack growth model in a two-dimensional triangular lattice of bonds and nodes which incorporates the surface of a growing crack bond-breaking probability P-i similar to exp{(-V-i+E(i))phi(T)}, where E(i) is elastic energy stored in the i-th bond. Different energy temperature factors phi(T) are employed during crack formation and propagation process with a uniform dilation strain case and a shear case and with periodic boundary condition in the horizontal direction. Our results show that the patterns of the cracks generated are fractal structure and the effective fractal dimensionalities decrease with the increase of the temperature factor phi(T)(the absolute temperature T decreasing). In the paper we also discuss the relation between the effective fractal dimension D-eff (the radius R(g) of gyration) and the fractal dimensions D (the radius R of circular), and also give their modification values Omega about two kinds of methods in the lattice model.展开更多
To prevent dense chromium oxide covers from cracking during firing,such as internal cracking,surface cracking and fracture,the firing process of dense chromium oxide products was simulated,and the performance paramete...To prevent dense chromium oxide covers from cracking during firing,such as internal cracking,surface cracking and fracture,the firing process of dense chromium oxide products was simulated,and the performance parameters at several specific temperatures before and after densification of chromium oxide green bodies were tested.The temperature difference and the stress difference of chromium oxide green bodies were calculated by Finite Element Software at heating and cooling rates of 10,20,30 and 40℃·h^(-1),respectively.The results show that large temperature difference and thermal stress difference are the main causes of internal cracking,surface cracking and fracture of the brick.Suitable heating rates reduce or avoid internal cracking of the brick.When the heating rate is 30℃·h^(-1) below 1450℃and 10℃·h^(-1) above 1450℃,the temperature difference and the thermal stress difference in the brick are below 4℃and 4 MPa,respectively,and there is no internal crack in the brick after firing.The initial cooling stage is the key stage that causes cracking or fracture of bricks.When the cooling rate is 20℃·h^(-1) above 1450℃,the thermal stress difference in the brick is less than 4 MPa,which can significantly reduce the surface cracks and fracture of the brick.展开更多
基金supported by the National Key Scientific Instrument and Equipment Development Projects,China(Grant No.2013YQ470767)。
文摘Laser spot thermography is a novel technique for the detection of surface cracks with a laser to heat sample locally and with an IR camera to record the surface temperature distribution. Common methods to characterize cracks are only suitable for the situation that the laser scanning path is vertical to the crack. But due to the randomness of cracks,when the scanning path is parallel to the crack,surface cracks cannot be detected by these methods. To tackle this problem,a method is presented which is suitable for the situation that the scanning path is parallel to crack. The main idea is to evaluate the crack-caused asymmetries of the surface temperature distribution. The effect of temperature gradient and the maximum scanning interval are analyzed by a 2D simulation. A new crack imaging technique is presented that is based on delayed temperature difference at symmetric points to characterize the crack in the thermal image. Compared well with those obtained by the spatial first derivative method,experimental results are shown to efficiently prove this method.
文摘We have studied numerically a simple crack growth model in a two-dimensional triangular lattice of bonds and nodes which incorporates the surface of a growing crack bond-breaking probability P-i similar to exp{(-V-i+E(i))phi(T)}, where E(i) is elastic energy stored in the i-th bond. Different energy temperature factors phi(T) are employed during crack formation and propagation process with a uniform dilation strain case and a shear case and with periodic boundary condition in the horizontal direction. Our results show that the patterns of the cracks generated are fractal structure and the effective fractal dimensionalities decrease with the increase of the temperature factor phi(T)(the absolute temperature T decreasing). In the paper we also discuss the relation between the effective fractal dimension D-eff (the radius R(g) of gyration) and the fractal dimensions D (the radius R of circular), and also give their modification values Omega about two kinds of methods in the lattice model.
文摘To prevent dense chromium oxide covers from cracking during firing,such as internal cracking,surface cracking and fracture,the firing process of dense chromium oxide products was simulated,and the performance parameters at several specific temperatures before and after densification of chromium oxide green bodies were tested.The temperature difference and the stress difference of chromium oxide green bodies were calculated by Finite Element Software at heating and cooling rates of 10,20,30 and 40℃·h^(-1),respectively.The results show that large temperature difference and thermal stress difference are the main causes of internal cracking,surface cracking and fracture of the brick.Suitable heating rates reduce or avoid internal cracking of the brick.When the heating rate is 30℃·h^(-1) below 1450℃and 10℃·h^(-1) above 1450℃,the temperature difference and the thermal stress difference in the brick are below 4℃and 4 MPa,respectively,and there is no internal crack in the brick after firing.The initial cooling stage is the key stage that causes cracking or fracture of bricks.When the cooling rate is 20℃·h^(-1) above 1450℃,the thermal stress difference in the brick is less than 4 MPa,which can significantly reduce the surface cracks and fracture of the brick.
