Grain refinement of pure aluminum by direct current pulsed magnetic field and inoculation

The combined effects of direct current pulsed magnetic field （DC-PMF） and inoculation on pure aluminum were investigated, the grain refinement behavior of DC-PMF and inoculation was discussed. The experimental results indicate that the solidification micro structure of pure aluminum can be greatly refined under DC-PMF. Refinement of pure aluminum is attributed to electromagnetic undercooling and forced convection caused by DC-PMF. With single DC-PMF, the grain size in the equiaxed zone is uneven. However, under DC-PMF, by adding 0.05% （mass fraction） Al5Ti-B, the grain size of the sample is smaller, and the size distribution is more uniform than that of single DC-PMF. Furthermore, under the combination of DC-PMF and inoculation, with the increase of output current, the grain size is further reduced. When the output current increases to 100 A, the average grain size can decrease to 113 μn.

Migration behavior of solidification nuclei in pure Al melt under effect of electric current pulse

A mathematical model considering free nuclei was developed to reveal the migration behavior of the free nuclei. Numerical simulation results show that most of the nuclei on the top surface of the melt move downwards and distribute randomly inside the Al melt, which induces more nucleation sites resulting in grain refinement. At the same time, the effect of nuclei size on the nuclei distribution and refinement employing electric current pulse （ECP） was also investigated. The smaller nuclei migrate a short distance with the Al melt at lower speed. But for the larger nuclei, the migration downwards with higher speed benefits the refinement of interior grains of the melt. The research results help to better understand the refinement process and provide a more reasonable explanation of the grain refinement mechanism using ECP.

Effect of electrodes and thermal insulators on grain refinement by electric current pulse

The application of electric current pulse（ECP） to a solidification process refers to the immersion of electrodes into the liquid metal and the employment of thermal insulators on the upper surface of metal.In order to ascertain the effects of these two factors on the structure refinement by the ECP technique,three groups of experiments were performed with different types of electrodes or various thermal insulators.By the comparison between solidification structures under different conditions,it is followed that the electrode and the thermal insulator have an obvious influence on the grain refinement under an applied ECP,and further analysis demonstrates that the thermal conditions of the liquid surface play a vital role in the modification of solidification structure.Also,the results support the viewpoint that most of the equiaxed grains originate from the liquid surface subjected to an ECP.

Surface modification of Cu-25Cr alloy induced by high current pulsed electron beam

A Cu-25Cr alloy prepared by vacuum induction melting method was treated by the high current pulsed electron beam （HCPEB） with pulse numbers ranging from 1 to 100. Surface morphologies and microstructures of the alloy before and after the treatment were investigated by scanning electron microscopy and X-ray diffraction. The results show that significant surface modification can be induced by HCPEB with the pulse number reaching 10. Craters with typical morphologies on the Cu-25Cr alloy surface are formed due to the dynamic thermal field induced by the HCPEB. Micro-cracks, as a unique feature, are well revealed in the irradiated Cu-25Cr specimens and attributed to quasi-static thermal stresses accumulated along the specimen surface. The amount of cracks is found to increase with the pulse number and a preference of these cracks to Cr phases rather than Cu phases is also noted. Another characteristic produced by the HCPEB is the fine Cr spheroids, which are determined to be due to occurrence of liquid phase separation in the Cu-25Cr alloy. In addition, an examination on surface roughness of all specimens reveals that more pulses will produce a roughened surface, as a result of compromising the above features.

EFFECT OF ELECTRIC CURRENT PULSE ON SUPERPLASTICITY OF ALUMINIUM ALLOY 7475

The superplastic deformation of aluminium alloy 7475 applied electric current pulse has been studied.The results presented that applying a high density current pulse raises both the elongation rate and the m value,and makes supperior superplastic properties at high strain rate of 10^(-2)s^(-1),the optimum deformation temperature could move from 530℃to 480~510℃,TEM observation showed the superplastic deformation of the alloy is the results of grain boundary slips and dislocation slips in grains under function of the electron wind;the intergranular tear is a main behavior of fracture of the alloy.

Compounded Surface Modification of ZK60 Mg Alloy by High Current Pulsed Electron Beam+Micro-plasma Oxidation

In this study, compounded surface modification technology-high current pulsed electron beam （HCPEB） ＋ micro-plasma oxidation （MPO） was applied to treat ZK60 Mg alloys. The characteristics of the microstructure of ZK60 Mg alloy after single MPO and HCPEB＋MPO compounded treatment were investigated by SEM. The results showed that the density of the ceramic layer of HCPEB＋MPO-treated ZK60 Mg alloy was improved and defects were reduced compared to that under MPO treatment alone. Surface modified layer of ZK60 Mg alloys treated by HCPEB＋MPO was divided into three zones, namely the top loose ceramic zone, middle compact zone and inside HCPEB-induced melted zone. Corrosion resistance of ZK60 Mg alloy before and after the compounded surface modification was measured in a solution of 3.5% NaCl by potentiodynamic polarization curves. It was found that the corrosion current density of ZK60 Mg alloys could be reduced by about three orders of magnitude, from 311μA/cm^2 of the original sample to 0.2μA/cm^2 of the HCPEB＋MPO-treated sample. This indicates the great application potential of the HCPEB＋MPO compounded surface modification technology in improving the corrosion resistance of ZK60 Mg alloys in the future.

A novel simulation method for positive corona current pulses

A novel two-dimensional （2D） simulation method of positive corona current pulses is proposed. A control-volume- based finite element method （CV-FEM） is used to solve continuity equations, and the Galerkin finite element method （FEM） is used to solve Poisson＇s equation. In the proposed method, photoionization is considered by adopting an exact Helmholtz photoionization model. Furthermore, fully implicit discretization and variable time step are used to ensure the time-efficiency of the present method. Finally, the method is applied to a positive rod-plane corona problem. The numerical results are in agreement with the experimental results, and the validity of the proposed method is verified.

Characterizing modified surface layer of 316L stainless steel treated by high current pulsed electron beam

High current pulsed electron beam(HCPEB) is now developing as a useful tool for surface modification of materials.When concentrated electron flux transferring its energy into the surface layer of target material within a short pulse time,coupled thermal and stress processes would lead to the formation of metastalbe microstructure with improved properties.In the present work,HCPEB treatment of 316L stainless steel(SS) was carried out and the microstructural changes in modified surface layer were characterized with optical microscopy,X-ray diffractometry and electron backscatter diffractometry(EBSD) techniques.The corrosion resistance of modified surface was measured in a 5wt.% salt solution.The evolution regularity of surface craters and grain refinement effect,as well as the preferred orientation of(111) crystal plane occurring in the HCPEB treatment under different working parameters were discussed along with their influence on corrosion resistance.

Pre-breakdown to stable phase and origin of multiple current pulses in argon dielectric barrier discharge

We report on the results of numerical models of the(i)initial growth and(ii)steady state phases of atmospheric-pressure homogeneous dielectric barrier discharge in argon.We employ our new inhouse code called Py DBD,which solves continuity equations for both particles and energy,shows exceptional stability,is accelerated by adaptive time stepping and is openly available to the scientific community.Modeling argon plasma is numerically challenging due to the lower speeds of more inertial ions compared to more commonly modeled neon and helium,but its common use for plasma jets in medicine makes its modeling compelling.Py DBD is here applied to modeling two setups:(i)the exponential growth from natural electron-ion seeds(onset phase)until saturation is reached and(ii)the multiple current pulses that naturally appear during the steady state phase.We find that the time required for the onset phase,when the plasma density grows from 10^(9)m^(-3)to 10^(17)m^(-3),varies from 80μs at 4.5 k V down to a fewμs above 6.5 k V,for voltage frequency f=80 k Hz and gap width d_(g)=0.9 mm.At the steady state,our model reproduces two previously observed features of the current in dielectric barrier discharge reactors:(1)an oscillatory behavior associated to the capacitative character of the circuit and(2)several(N_(p))current pulses occurring every half sinusoidal cycle.We show that the oscillations are present during the exponential growth,while current pulses appear approaching the steady state.After each micro-discharge,the gas voltage decreases abruptly and charged particles rapidly accumulate at the dielectric boundaries,causing avalanches of charged particles near the reactor boundaries.Finally,we run a parametric study finding that N_(p)increases linearly with voltage amplitude V_(amp),is inversely proportional to dielectric gap d_(g)and decreases when voltage frequency f increases.The code developed for this publication is freely available at the address https://github.com/gabersyd/PyDBD.

Design of a Rogowski Coil with a Magnetic Core Used for Measurements of Nanosecond Current Pulses

A Rogowski coil is developed to detect the nanosecond pulse signals of the discharge current with a wide bandwidth of 800 kHz to 106 MHz and high sensitivity of 2.22 V/A. Performance tests show that the Rogowski coil has both excellent dynamic and static characteristics. Calibrating results and the comparison between the standard current shunt and the developed Rogowski coil for the measurement of nanosecond discharge pulses demonstrate that the developed Rogowski coil can reproduce the actual waveform of the discharge current accurately.

Microstructure and properties of Nb/Ta multilayer films irradiated by a high current pulse electron beam

Nb/Ta multilayer films deposited on Ti6A14V substrate with Nb and Ta monolayer thicknesses of 30 nm, 120 nm, and 240 nm were irradiated by a high current pulse electron beam （HCPEB） to prepare Nb-Ta alloyed layers. The mi- crostructure and the composition of the outmost surface of melted alloyed layers were investigated using a transmission electron microscope （TEM） equipped with an X-ray energy dispersive spectrometer （EDS） attachment. The Ta content of the alloyed surface layer prepared from the monolayer of thickness 30 nm, 120 nm, and 240 nm was- 27.7 at.%, 6.37 at.%, and 0 at.%, respectively. It was found that the Ta content in the alloyed layer plays a dominant role in the microstructure of the films. The hardness and the wear rate of the alloyed layers decrease with the increasing content of Ta in the surface laver.

Effect of Concurrent Pulse in Holding Duration on Superplasticity of 2091Al-Li Alloy

The effects of concurrent pulses in holding duration on superplasticity of 2091 Al-Li alloy have been investigated in this paper.The results of superplastic deformation showed that concurrent pulses in holding duration decreased the optimum holding time for superplastic deformation(ε=3.33× 10^(-2) s~,T=500℃)from 15 to 5 min and increased elongation(δ)from 530 to 550%.The metallographic observations showed that the specimens appliedly by concurrent pulse were com- pletely recrystallized after holding 5 min at 500℃,and grains refined to about 2μm,and those spec- imens unapplied current pulses were partly recrystallized even after holding 15 min at 500℃.the electron probe analyses indicated that concurrent pulses promoted atomic diffusion.It is pointed out that concurrent pulses accelerate atom diffusion and dislocation motion.increase nucleation rate of recrystallization and decrease the optimum holding time for superplastic deformation and increase superplastic properties.

The current pulses characteristics of the negative corona discharge in SF_(6)/CF_(4)mixtures

This paper presents the results of numerical investigation of the current pulses characteristics in SF_(6)/CF_(4)mixtures for the negative point-plane corona discharge.The pressure and the temperature of gas mixtures are 0.4 MPa and 300 K,respectively.The CF_(4)content varies from20%to 80%.The 2D axisymmetric geometry with point-plane electrodes is investigated,and the three drift-diffusion equations are solved to predict the characteristics of the negative corona discharge.In addition,Poisson’s equation is coupled with the above three continuity equations to calculate the electric field.In order to calculate the electron impact coefficients,including the Townsend ionization and attachment coefficients,as well as the mobilities and diffusion coefficients for electrons,the two-term Boltzmann equation is solved.The characteristics of three ionic species at five stages of the first current pulse in 60%SF_(6)-40%CF_(4)and20%SF_(6)-80%CF_(4)mixtures are selected to discuss the development mechanism of current pulses.Moreover,the reduced electric field strengths at the corresponding time instants are presented to help understand the discharge process.The current waveform and the total number of three species are compared in all the cases to analyze the effects of the CF_(4)content on the discharge.The reduced electric field strength is also helpful in understanding the effects of CF_(4)content.When the CF_(4)content increases to 80%,the discharge is more intensive and the pulse frequency also increases.

High-repetition-rate source of nanosecond duration kA-current pulses driven by relativistic laser pulses

We report the first high-repetition-rate generation and simultaneous characterization of nanosecond-scale return currents of kA-magnitude issued by the polarization of a target irradiated with a PW-class high-repetition-rate titanium:sapphire laser system at relativistic intensities.We present experimental results obtained with the VEGA-3 laser at intensities from5×10^(18)to 1.3×10^(20)W cm^(-2).A non-invasive inductive return-current monitor is adopted to measure the derivative of return currents of the order of kA ns-1and analysis methodology is developed to derive return currents.We compare the current for copper,aluminium and Kapton targets at different laser energies.The data show the stable production of current peaks and clear prospects for the tailoring of the pulse shape,which is promising for future applications in highenergy-density science,for example,electromagnetic interference stress tests,high-voltage pulse response measurements and charged particle beam lensing.We compare the target discharge of the order of hundreds of nC with theoretical predictions and a good agreement is found.

Absolute Wall Thickness Measurement of Conducting Plates Using Pulsed Eddy Currents

The method using pulsed eddy currents to determine the thickness of a conduction plate is extended to enable the simultaneous measurement of the plate thickness and material properties. For optimal performance, a probe must be designed depending on the thickness range that should be accessible. The need for a calibration of the material properties of a conducting plate to enable the measurement of its thickness has been removed. All that is needed is a probe with known dimensions and suitable hardware to create a current pulse and measure a transient magnetic induction.

Electrochemical behavior of Pb-Ag-Nd alloy during pulse current polarization in H_2SO_4 solution

The anodic layer and oxygen evolution behavior of Pb-Ag-Nd alloy during pulse current polarization and constant current polarization in 160 g/L H2SO4 solution was comparatively investigated by chronopotentiometry, SEM, XRD, EIS and Tafel techniques. The results show that the anodic layer on Pb-Ag-Nd alloy formed through pulse current polarization is more intact and presents fewer micro-holes than that formed through constant current polarization. This could be attributed to the low current density period, which works as a ‘recovery period＇. During this period, the oxygen evolution reaction is less intense, which benefits the recovery of porous anodic layer. Pb-Ag-Nd anode also shows a lower anodic potential during pulse current polarization, which is in accordance with its smaller charge transfer resistance and smaller Tafel slope coefficient at high over-potential region. The lower anodic potential could be ascribed to the higher concentration of Pb O2 in the anodic layer, which promotes the formation of more reactive sites for the oxygen evolution reaction.

Columnar to Equiaxed Transition During Solidification of Small Ingot by Using Electric Current Pulse

A new approach to applying the electric current pulse （ECP） with parallel electrodes to the promotion of the transition from columnar crystal to equiaxed crystal and the improvement of macrosegregation was introduced. The ECP was applied to different stages of the solidification. The results showed that the application of the ECP in both the initial stage （the thickness of solidified shell reached 2 mm approximately） and the late stage （the thickness of solidified shell reached 14 mm approximately） of solidification can promote the columnar to equiaxed transition （CET）. The analysis showed that during solidification, a large number of nuclei around the upper surface fell off due to ECP, which subsequently showered on the melt and impinged the growth front of the columnar crystal. Therefore, the CEToccurred. In addition, this method was also employed to influence the solidification process of bearing steel, and the results showed that the structure was changed from columnar crystal to equiaxed crystal, indicating that ECP can enhance the homogeneity of structure and composition of bearing steel.

Formation of Dense Inclusion Buildup on Submerged Entry Nozzle by Electric Current Pulse

In this work, low-density electric current pulse （ECP） has been applied to submerged entry nozzle （SEN） and its effect on the morphology of the inclusion buildup and the distribution of the inclusions in slab has been explored. The results reveal that under the unique effects of ECP, part of small inclusions less than 10 μm is expelled through the boundary layer along the current direction to form dense inclusion buildup. This method is of great potential to prolong the service life of SEN and improve the quality of the steel product.

Solidification of Pb–Al Alloys Under the Influence of Electric Current Pulses

Continuous solidification experiments are carried out with Pb–Al alloys under the influence of the electric current pulses（ECPs）. The results demonstrate that the ECPs mainly affect the microstructure formation through changing the energy barrier for the nucleation of the minority phase droplets（MPDs） and minority phase particles（MPPs） during cooling Pb–Al alloys in the liquid–liquid and liquid–solid phase transformation temperature ranges in advance of the solidification of the matrix liquid. For Pb–Al alloys with Al-rich droplets/particles as the minority phase, the ECPs lower the energy barriers for the nucleation of the MPDs/MPPs and cause a significant increase in the nucleation rate of the MPDs/MPPs and, thus,promote the formation of Pb–Al alloys with a well-dispersed or even nanoparticles dispersed microstructure. The ECPs parameters show an important influence on the microstructure formation of Pb–Al alloys. The refinement extent of the MPDs/MPPs increases with the increase in the peak current density. For a given peak current density, the refinement extent of the MPDs/MPPs increases with the increases in the pulse frequency and pulse width first, and then level off and become asymptotic.

Influence of AC Voltage on the Positive DC Corona Current Pulses in a Wire-cylinder Gap

In the development of hybrid HVDC and HVAC transmission lines,the study of radio interference is an important issue.Positive corona current pulses from high voltage transmission lines are the main source of radio interference.In this paper,the design of a wire-cylinder gap electrode system is presented to study the influence of AC voltage on the characteristics of positive corona current pulses.The study shows that the mode of the current pulses is different from that of either DC or AC corona discharge.Waveform parameters of the pulses,such as rise time,half wave time,duration time,repetition rates,average amplitude,and time intervals of secondary pulses are all statistically analyzed in this study.The empirical formulas for the repetition rates with different AC voltages are presented.A theoretical explanation based on an ion cloud model is given to reveal the mechanism behind the influence of AC voltage on positive corona discharge.The experimental results could provide some references for the prediction of radio interference from hybrid AC/DC transmission lines.