OPTIMUM CUTTING ANALYSIS METHOD OF MEMBRANE STRUCTURE

By the optimum theory, a new cutting analytical method of the membrane structure is developed. The B-spline curve is applied to make smooth the boundary of the membrane strip. By this method, the cutting accuracy is improved. Finally, a cutting analysis example of a tension membrane structure is given.

Investigation of active vibration drilling using acoustic emission and cutting size analysis

This paper describes an investigation of active bit vibration on the penetration mechanisms and bit-rock interaction for drilling with a diamond impregnated coring bit. A series of drill-off tests(DOTs) were conducted where the drilling rate-of-penetration(ROP) was measured at a series of step-wise increasing static bit thrusts or weight-on-bits(WOBs). Two active DOTs were conducted by applying 60 Hz axial vibration at the bit-rock interface using an electromagnetic vibrating table mounted underneath the drilling samples, and a passive DOT was conducted where the bit was allowed to vibrate naturally with lower amplitude due to the compliance of the drilling sample mountings. During drilling, an acoustic emission(AE) system was used to record the AE signals generated by the diamond cutter penetration and the cuttings were collected for grain size analysis. The instrumented drilling system recorded the dynamic motions of the bit-rock interface using a laser displacement sensor, a load cell, and an LVDT(linear variable differential transformer) recorded the dynamic WOB and the ROP, respectively. Calibration with the drilling system showed that rotary speed was approximately the same at any given WOB, facilitating comparison of the results at the same WOB. Analysis of the experimental results shows that the ROP of the bit at any given WOB increased with higher amplitude of axial bit-rock vibration, and the drill cuttings increased in size with a higher ROP. Spectral analysis of the AEs indicated that the higher ROP and larger cutting size were correlated with a higher AE energy and a lower AE frequency. This indicated that larger fractures were being created to generate larger cutting size. Overall, these results indicate that a greater magnitude of axial bit-rock vibration produces larger fractures and generates larger cuttings which, at the same rotary speed, results in a higher ROP.

Comparison of performance between rescaled range analysis and rescaled variance analysis in detecting abrupt dynamic change

In the present paper, a comparison of the performance between moving cutting data-rescaled range analysis （MC- R/S） and moving cutting data-rescaled variance analysis （MC-V/S） is made. The results clearly indicate that the operating efficiency of the MC-R/S algorithm is higher than that of the MC-V/S algorithm. In our numerical test, the computer time consumed by MC-V/S is approximately 25 times that by MC-R/S for an identical window size in artificial data. Except for the difference in operating efficiency, there are no significant differences in performance between MC-R/S and MC-V/S for the abrupt dynamic change detection. Mc-R/s and MC-V/S both display some degree of anti-noise ability. However, it is important to consider the influences of strong noise on the detection results of MC-R/S and MC-V/S in practical application

Cutting Performance of WC-Co Alloys Modified by Nano-Additives

In this paper,the microstructure of WC-Co alloys with and without nano-additives was characterized by scanning electron microscopy（SEM） and transmission electron microscopy（TEM）.The hardness and fracture toughness was tested by using a Vickers hardness tester and a universal testing machine.The cutting test was carried out at different feed velocities（250 r/min and 320 r/min）,and the contact pairs are cutting tools and 45# steel bars.Results showed that the hardness and fracture toughness of WC-Co cemented carbides with nano-additives are higher than that of WC-Co cemented carbides without nano-additives,and they are increased 10.21% and 19.69%,respectively.The flank worn width and crater width of cutting tools decrease greatly with the addition of nano-additives.For the nano-modified specimen with WC grain size of 7 μm,both the flank worn width and crater width are the minimum after the cutting process.And there are little built-up layers and some pile-up regions on the flank face leading to high cutting performance for the nano-modified cemented carbides.There are some melted regions on the flank face of cutting tools without nano-additives,and the WC grains on the cross section of alloys without nano-additives show severe fragmentation.The wear type of WC-Co is flank wear,and the wear mechanism is abrasive,adhesion and oxidation wear.