As a natural and environmentally friendly renewable material,Northeast China ash wood(NCAW)(Fraxinus mandshurica Rupr.)was cut by water-jet assisted CO_(2) laser(WACL),the surface quality was evaluated by surface roug...As a natural and environmentally friendly renewable material,Northeast China ash wood(NCAW)(Fraxinus mandshurica Rupr.)was cut by water-jet assisted CO_(2) laser(WACL),the surface quality was evaluated by surface roughness of cut section.The surface roughness was measured by three-dimensional(3D)profilometry.Furthermore,the micromorphology of machined surface was observed by scanning electronic microscopy(SEM).Carbon content changes of machined surface were measured by energy dispersive spectrometer(EDS).A relationship between surface roughness and cutting parameters was established using response surface methodology(RSM).It is concluded that the cutting speed,laser power and water pressure played an important role in surface roughness of cut section.The surface roughness increased as an increase in laser power.It decreased caused by increasing of cutting speed and water pressure.Measurements revealed that the surface quality of NCAW part was improved using the optimized combination of cutting parameters.The established quadratic mathematical model of a good prediction is helpful for matching suitable cutting parameters to obtain expected surface quality.展开更多
The objective of this work was to investigate the possibility of taper angle correction in cutting of complex micro-mechanical contours using a TruMicro ultra-short pulse laser in combination with the SCANLAB precSYS ...The objective of this work was to investigate the possibility of taper angle correction in cutting of complex micro-mechanical contours using a TruMicro ultra-short pulse laser in combination with the SCANLAB precSYS micro machining sub system. In a first step, the influence of the process parameters on the kerftaper angle of metallic alloys was systematically investigated without beam inclination. A set of base parameters was derived for the subsequent investigations. In a second step, the kerftaper angle was controlled by static beam inclination. In a third step, the same optics was used in its dynamic precession mode to fabricate micro-mechanical components of complex contours with perpendicular 0~ taper angles. It was found that taper angle adjustments of up to 7.5~ are possible with the used setup for cutting applications. Taper angle control is possible both in the static beam inclination mode and in the dynamic precession mode. The static mode could be interesting for contours with sharp inner radii and for achieving faster cutting times similar to results with fixed optics, but would require excellent synchronization of beam inclination and axis motion. The dynamic precession mode would allow an easier integration of the optics into a laser machine but will result in longer cutting times and limitations with respect to achievable inner radii.展开更多
High-quality wood products and valuable wood crafts receive everyone’s favor with the rapid development of the economy.In order to improve the cutting surface quality of wood forming parts,the cutting experiment of r...High-quality wood products and valuable wood crafts receive everyone’s favor with the rapid development of the economy.In order to improve the cutting surface quality of wood forming parts,the cutting experiment of renewable Fraxinus mandshurica was conducted by waterjet-assisted CO_(2)laser(WACL)technology.A quadratic mathematical model for describing the relationship between surface roughness changes and cutting parameters was established.The effects of cutting speed,flow pressure and laser power on the kerf surface roughness of Fraxinus mandshurica when cutting transversally were discussed by response surface method.The experimental results showed that kerf surface roughness decreased under a lower laser power,higher cutting speed and higher flow pressure.When the cutting speed was 30 mm/s,flow pressure was 1.58 MPa and laser power was 45 W,the actual surface roughness of the optimized Fraxinus mandshurica was 2.41μm,and it was in accord with the theoretically predicted surface roughness value of 2.54μm,so the model fitted the actual situation well.Through the analysis of 3D profile morphology and micromorphology,it was concluded that the optimized kerf surface of Fraxinus mandshurica was smoother,the cell wall was not destroyed and the tracheid was clear.It provides the theoretical basis for wood micromachining.展开更多
Bone cutting is of importance in orthopaedic surgery but is also challenging due to its nature of brittleness—where severe mechanical and thermal damages can be introduced easily in conventional machining.Laser machi...Bone cutting is of importance in orthopaedic surgery but is also challenging due to its nature of brittleness—where severe mechanical and thermal damages can be introduced easily in conventional machining.Laser machining is a new technology that can allow for complex cut geometries whilst minimising surface defects i.e.,smearing,which occur in mechanical methods.However,comparative studies on the influence of lasers with different pulse characteristics on necrotic damage and surface integrity have not been reported yet.This paper for the first time investigates the effects of laser type on the necrotic damage and surface integrity in fresh bovine cortical bone after ex-situ laser machining.Three lasers of different pulse widths,i.e.,picosecond,nanosecond and continuous wave lasers have been investigated with different feed speeds tested to study the machining efficiency.The cutting temperature,and geometrical outputs have been measured to investigate the thermal influence on the cooling behaviour of the bone samples while high-speed imaging was used to compare the material removal mechanisms between a pulsed and continuous wave laser.Furthermore,an in-depth histological analysis of the subsurface has revealed that the nanosecond laser caused the largest necrotic depth,owing to the high pulse frequency limiting the dissipation of heat.It has also been observed that surface cracks positioned perpendicular to the trench direction were produced after machining by the picosecond laser,indicative of the photomechanical effect induced by plasma explosions.Therefore,the choice of laser type(i.e.,in terms of its pulse width and frequency)needs to be critically considered for appropriate application during laser osteotomy with minimum damage and improved healing.展开更多
The Al 2O 3 particles reinforced aluminum matrix composite (Al 2O 3p/Al) are more and more widely used for their excellent physical and chemical properties. However, their poor machinability leads to severe tool wear ...The Al 2O 3 particles reinforced aluminum matrix composite (Al 2O 3p/Al) are more and more widely used for their excellent physical and chemical properties. However, their poor machinability leads to severe tool wear and bad machined surface. In this paper laser assisted machining is adopted in machining Al 2O 3p/Al composite and good result was obtained. The result of experiment shows in machining Al 2O 3p/Al composites the cutting force is reduced in 30%～50%, the tool wear is reduced in 20%～30% and machined surface quality is improved in laser assisted machining as compared with conventional cutting. The physical model of the cutting process is set up and explains the reason why the cutting forced are reduced. The state of the particles is the main influence of the change. When the material of cutting zone is heating by laser, the aluminum matrix becomes softer and easier in plastic deformation, which leads to the reduction of the pushing force from the tool to the machined surface. The soften aluminum matrix is more easy to be squeezed out from the machined surface, and it leads the concentration of the Al 2O 3 particles in the surface layer of machined surface. The softening effect of laser heating on aluminum matrix reduces the pushing forces of the Al 2O 3 particles on the clearance face of cutting tool, which is just the reason for the severe cutting tool wear in conventional machining of Al 2O 3p/Al composite. Because the Al 2O 3 particles were pushed in during the cutting process, the particles increased in the surface layer. Because of the difference in thermal conductivity and thermal expansion between the Al-matrix and Al 2O 3 particle, residual stress is changed in the matrix after machining due to the extrusion of the tool, deformation of the matrix and displacement of the Al 2O 3 particle in the matrix. Temperature gradient comes into the cutting zone and the work-piece surface layer, it will lead to the increase of thermal stress and misfit dislocation in the matrix. The residual stress is compressive in the laser assisted hot cutting surface, the compressive stress is nearly triple times than that in the conventional cutting surface. Some analysis on the mechanism of laser heat assisted machining of Al 2O 3p/Al composite is given in the paper too.展开更多
基金This research was supported by the Applied Technology Research and Development Project in Heilongjiang Province of China(GA19A402)Fundamental Research Funds for the Central Universities(2572018CG06).
文摘As a natural and environmentally friendly renewable material,Northeast China ash wood(NCAW)(Fraxinus mandshurica Rupr.)was cut by water-jet assisted CO_(2) laser(WACL),the surface quality was evaluated by surface roughness of cut section.The surface roughness was measured by three-dimensional(3D)profilometry.Furthermore,the micromorphology of machined surface was observed by scanning electronic microscopy(SEM).Carbon content changes of machined surface were measured by energy dispersive spectrometer(EDS).A relationship between surface roughness and cutting parameters was established using response surface methodology(RSM).It is concluded that the cutting speed,laser power and water pressure played an important role in surface roughness of cut section.The surface roughness increased as an increase in laser power.It decreased caused by increasing of cutting speed and water pressure.Measurements revealed that the surface quality of NCAW part was improved using the optimized combination of cutting parameters.The established quadratic mathematical model of a good prediction is helpful for matching suitable cutting parameters to obtain expected surface quality.
文摘The objective of this work was to investigate the possibility of taper angle correction in cutting of complex micro-mechanical contours using a TruMicro ultra-short pulse laser in combination with the SCANLAB precSYS micro machining sub system. In a first step, the influence of the process parameters on the kerftaper angle of metallic alloys was systematically investigated without beam inclination. A set of base parameters was derived for the subsequent investigations. In a second step, the kerftaper angle was controlled by static beam inclination. In a third step, the same optics was used in its dynamic precession mode to fabricate micro-mechanical components of complex contours with perpendicular 0~ taper angles. It was found that taper angle adjustments of up to 7.5~ are possible with the used setup for cutting applications. Taper angle control is possible both in the static beam inclination mode and in the dynamic precession mode. The static mode could be interesting for contours with sharp inner radii and for achieving faster cutting times similar to results with fixed optics, but would require excellent synchronization of beam inclination and axis motion. The dynamic precession mode would allow an easier integration of the optics into a laser machine but will result in longer cutting times and limitations with respect to achievable inner radii.
基金supported by the Joint Scientific and Technological Innovation Project of Hainan Province(2021CXLH0001)the Teaching Reform in Higher Education of Heilongjiang Province(SJGY20210135)+4 种基金the Key Subject of Education Planning in Heilongjiang Province(GJB1423352)the Guiding Innovation Fund Project of Northeast Petroleum University(2022YDL-06 and 2021YDL-13)Daqing City Guiding Science and Technology Project(zd-2021-41)the Scientific Research Start-Up Fund Project of Northeast Petroleum University(2021KQ09 and 2019KQ67)the National Key R&D Program of China(2017YFD0601004).
文摘High-quality wood products and valuable wood crafts receive everyone’s favor with the rapid development of the economy.In order to improve the cutting surface quality of wood forming parts,the cutting experiment of renewable Fraxinus mandshurica was conducted by waterjet-assisted CO_(2)laser(WACL)technology.A quadratic mathematical model for describing the relationship between surface roughness changes and cutting parameters was established.The effects of cutting speed,flow pressure and laser power on the kerf surface roughness of Fraxinus mandshurica when cutting transversally were discussed by response surface method.The experimental results showed that kerf surface roughness decreased under a lower laser power,higher cutting speed and higher flow pressure.When the cutting speed was 30 mm/s,flow pressure was 1.58 MPa and laser power was 45 W,the actual surface roughness of the optimized Fraxinus mandshurica was 2.41μm,and it was in accord with the theoretically predicted surface roughness value of 2.54μm,so the model fitted the actual situation well.Through the analysis of 3D profile morphology and micromorphology,it was concluded that the optimized kerf surface of Fraxinus mandshurica was smoother,the cell wall was not destroyed and the tracheid was clear.It provides the theoretical basis for wood micromachining.
基金The University of Nottingham,the Mexican National Council for Science and Technology(CONACYT)EPSRC through the DTP 2018–19 University of Nottingham(Grant No.EP/T517902/1)Nottingham Research Fellowship and University of Nottingham Propulsion Futures Beacon Programme.
文摘Bone cutting is of importance in orthopaedic surgery but is also challenging due to its nature of brittleness—where severe mechanical and thermal damages can be introduced easily in conventional machining.Laser machining is a new technology that can allow for complex cut geometries whilst minimising surface defects i.e.,smearing,which occur in mechanical methods.However,comparative studies on the influence of lasers with different pulse characteristics on necrotic damage and surface integrity have not been reported yet.This paper for the first time investigates the effects of laser type on the necrotic damage and surface integrity in fresh bovine cortical bone after ex-situ laser machining.Three lasers of different pulse widths,i.e.,picosecond,nanosecond and continuous wave lasers have been investigated with different feed speeds tested to study the machining efficiency.The cutting temperature,and geometrical outputs have been measured to investigate the thermal influence on the cooling behaviour of the bone samples while high-speed imaging was used to compare the material removal mechanisms between a pulsed and continuous wave laser.Furthermore,an in-depth histological analysis of the subsurface has revealed that the nanosecond laser caused the largest necrotic depth,owing to the high pulse frequency limiting the dissipation of heat.It has also been observed that surface cracks positioned perpendicular to the trench direction were produced after machining by the picosecond laser,indicative of the photomechanical effect induced by plasma explosions.Therefore,the choice of laser type(i.e.,in terms of its pulse width and frequency)needs to be critically considered for appropriate application during laser osteotomy with minimum damage and improved healing.
文摘The Al 2O 3 particles reinforced aluminum matrix composite (Al 2O 3p/Al) are more and more widely used for their excellent physical and chemical properties. However, their poor machinability leads to severe tool wear and bad machined surface. In this paper laser assisted machining is adopted in machining Al 2O 3p/Al composite and good result was obtained. The result of experiment shows in machining Al 2O 3p/Al composites the cutting force is reduced in 30%～50%, the tool wear is reduced in 20%～30% and machined surface quality is improved in laser assisted machining as compared with conventional cutting. The physical model of the cutting process is set up and explains the reason why the cutting forced are reduced. The state of the particles is the main influence of the change. When the material of cutting zone is heating by laser, the aluminum matrix becomes softer and easier in plastic deformation, which leads to the reduction of the pushing force from the tool to the machined surface. The soften aluminum matrix is more easy to be squeezed out from the machined surface, and it leads the concentration of the Al 2O 3 particles in the surface layer of machined surface. The softening effect of laser heating on aluminum matrix reduces the pushing forces of the Al 2O 3 particles on the clearance face of cutting tool, which is just the reason for the severe cutting tool wear in conventional machining of Al 2O 3p/Al composite. Because the Al 2O 3 particles were pushed in during the cutting process, the particles increased in the surface layer. Because of the difference in thermal conductivity and thermal expansion between the Al-matrix and Al 2O 3 particle, residual stress is changed in the matrix after machining due to the extrusion of the tool, deformation of the matrix and displacement of the Al 2O 3 particle in the matrix. Temperature gradient comes into the cutting zone and the work-piece surface layer, it will lead to the increase of thermal stress and misfit dislocation in the matrix. The residual stress is compressive in the laser assisted hot cutting surface, the compressive stress is nearly triple times than that in the conventional cutting surface. Some analysis on the mechanism of laser heat assisted machining of Al 2O 3p/Al composite is given in the paper too.
