DEFORMATION ANALYSIS OF SHEET METAL SINGLE-POINT INCREMENTAL FORMING BY FINITE ELEMENT METHOD SIMULATION

Single-point incremental forming （SPIF） is an innovational sheet metal forming method without dedicated dies, which belongs to rapid prototyping technology. In generalizing the SPIF of sheet metal, the deformation analysis on forming process becomes an important and useful method for the planning of shell products, the choice of material, the design of the forming process and the planning of the forming tool. Using solid brick elements, the finite element method（FEM） model of truncated pyramid was established. Based on the theory of anisotropy and assumed strain formulation, the SPIF processes with different parameters were simulated. The resulted comparison between the simulations and the experiments shows that the FEM model is feasible and effective. Then, according to the simulated forming process, the deformation pattern of SPIF can be summarized as the combination of plane-stretching deformation and bending deformation. And the study about the process parameters＇ impact on deformation shows that the process parameter of interlayer spacing is a dominant factor on the deformation. Decreasing interlayer spacing, the strain of one step decreases and the formability of blank will be improved. With bigger interlayer spacing, the plastic deformation zone increases and the forming force will be bigger.

Evolution of mechanical parameters of Shuangjiangkou granite under different loading cycles and stress paths

Surrounding rocks at different locations are generally subjected to different stress paths during the process of deep hard rock excavation.In this study,to reveal the mechanical parameters of deep surrounding rock under different stress paths,a new cyclic loading and unloading test method for controlled true triaxial loading and unloading and principal stress direction interchange was proposed,and the evolution of mechanical parameters of Shuangjiangkou granite under different stress paths was studied,including the deformation modulus,elastic deformation increment ratios,fracture degree,cohesion and internal friction angle.Additionally,stress path coefficient was defined to characterize different stress paths,and the functional relationships among the stress path coefficient,rock fracture degree difference coefficient,cohesion and internal friction angle were obtained.The results show that during the true triaxial cyclic loading and unloading process,the deformation modulus and cohesion gradually decrease,while the internal friction angle gradually increases with increasing equivalent crack strain.The stress path coefficient is exponentially related to the rock fracture degree difference coefficient.As the stress path coefficient increases,the degrees of cohesion weakening and internal friction angle strengthening decrease linearly.During cyclic loading and unloading under true triaxial principal stress direction interchange,the direction of crack development changes,and the deformation modulus increases,while the cohesion and internal friction angle decrease slightly,indicating that the principal stress direction interchange has a strengthening effect on the surrounding rocks.Finally,the influences of the principal stress interchange direction on the stabilities of deep engineering excavation projects are discussed.

Energy dissipation and contour integral characterizing fracture behavior of incremental plasticity

J ep -integral is derived for characterizing the frac- ture behavior of elastic-plastic materials. The J ep -integral differs from Rice’s J-integral in that the free energy density rather than the stress working density is employed to define energy-momentum tensor. The J ep -integral is proved to be path-dependent regardless of incremental plasticity and deformation plasticity. The J epintegral possesses clearly clear physical meaning： （1） the value J ep tip evaluated on the infinitely small contour surrounding the crack tip represents the crack tip energy dissipation; （2） when the global steadystate crack growth condition is approached, the value of J ep farss calculated along the boundary contour equals to the sum of crack tip dissipation and bulk dissipation of plastic zone. The theoretical results are verified by simulating mode I crack problems.

SHAKEDOWN ANALYSIS OF ELASTO－PLASTIC STRUCTURES SUBJECTED TO EXTERNAL LOADING AND TEMPERATURE VARIATION

A new kinematical shakedown theorem is presented under the consideration thatexternal load and temperature change slowly . A incremental collapse criterion, whichis simple and applicable, is also derived based on the theorem. In the end of this paper,its application is illustrated by an example.