Configuration Synthesis and Lightweight Networking of Deployable Mechanism Based on a Novel Pyramid Module

Deployable mechanism with preferable deployable performance,strong expansibility,and lightweight has attracted much attention because of their potential in aerospace.A basic deployable pyramid unit with good deployability and expandability is proposed to construct a sizeable deployable mechanism.Firstly,the basic unit folding principle and expansion method is proposed.The configuration synthesis method of adding constraint chains of spatial closed-loop mechanism is used to synthesize the basic unit.Then,the degree of freedom of the basic unit is analyzed using the screw theory and the link dismantling method.Next,the three-dimensional models of the pyramid unit,expansion unit,and array unit are established,and the folding motion simulation analysis is carried out.Based on the number of components,weight reduction rate,and deployable rate,the performance characteristics of the three types of mechanisms are described in detail.Finally,prototypes of the pyramid unit,combination unit,and expansion unit are developed to verify further the correctness of the configuration synthesis based on the pyramid.The proposed deployable mechanism provides aference for the design and application of antennas with a large aperture,high deployable rate,and lightweight.It has a good application prospect in the aerospace field.

A Method for the Configuration Design of a Space Truss Deployable Mechanism and Its Application

A method based on the metamorphic principle is proposed for the analysis of the configuration design of a space truss deployable mechanism. The configuration change and correspondent topological graphs and adjacency matrixes at different work-stage of the mechanism, which is helpful to completely understand the composition and change rules of the metamorphic mechanism, are analyzed to indicate the metamorphic relationship in one working cycle. Furthermore, the static distance matrix, dynamic distance matrix and stiffness matrix of the mechanism are derived to assess the ability of the designed configuration to reveal some of the topological characteristics like compactness, dynamic sensitivity and stiffness. Using this proposed method in a space truss deployable mechanism helps the designer to evaluate its performance at the conceptual stage of design and make a rapid, reasonable selection for configuration design, which provides means for processing its type of analysis by computer.

Estimate pose deviation of on-orbit deployable mechanisms based on cross-ratio invariability

With the rapid development of space science projects,large deployable mechanisms have been widely used.However,due to the effects of mechanical friction and gravitational acceleration,on-orbit mechanisms cannot be always deployed to the expected pose.For some precision optical mechanisms,even a minor deviation can result in significant error,so it needs to be measured and corrected.In this paper,the deployment process was modeled and simplified as rotation under single-rotation-axis constraint and translation under single-direction constraint.To solve the problem,a method based on cross-ratio invariability was proposed.The proposed method does not rely on camera calibration techniques,as well as artificial marking points,both of which are necessary in PnP.Instead,only three calibration images before launch and a measurement image on orbit were required.Simulations and experiments demonstrated that the proposed method is more accurate than PnP.In addition,experiments also proved that the feasibility of the proposed method under dark conditions with the aid of a light source and some reflective marking points.

Watt Linkage–Based Legged Deployable Landing Mechanism for Reusable Launch Vehicle: Principle, Prototype Design, and Experimental Validation

The reusable launch vehicle (RLV) presents a new avenue for reducing cost of space transportation. The landing mechanism, which provides landing support and impact absorption, is a vital component of the RLV at final stage of recovery. This study proposes a novel legged deployable landing mechanism (LDLM) for RLV. The Watt-II six-bar mechanism is adopted to obtain the preferred configuration via the application of the linkage variation approach. To endow the proposed LDLM with advantages of large landing support region, lightweight, and reasonable linkage internal forces, a multi-objective optimization paradigm is developed. Furthermore, the optimal scale parameters for guiding the LDLM prototype design is obtained numerically using the non-dominated sorting genetic algorithm-II (NSGA-II) evolutionary algorithm. A fully-functional scaled RLV prototype is developed by integrating the gravity-governed deploying scheme to facilitate unfolding action to avoid full-range actuation, a dual-backup locking mechanism to enhance reliability of structure stiffening as fully deployed, and a shock absorber (SA) with multistage honeycomb to offer reliable shock absorbing performance. The experimental results demonstrate that the proposed LDLM is capable of providing rapid and smooth deployment (duration less than 1.5 s) with mild posture disturbance to the cabin (yaw and pitch fluctuations less than 6°). In addition, it provides satisfactory impact attenuation (acceleration peak less than 10g (g is the gravitational acceleration)) in the 0.2 m freefall test, which makes the proposed LDLM a potential alternative for developing future RLV archetype.

Type synthesis of deployable mechanisms for ring truss antenna based on constraint-synthesis method

Space deployable antenna is the key equipment in realizing the communication and data transmission between the spacecraft and the earth.In order to enrich the configurations of deployable antennas,the type synthesis of deployable mechanisms for ring truss antenna is conducted in this study.First,the principle of the constraint-synthesis method based on screw theory is briefly described,the structure of the ring truss deployable antenna and its folding principle are analyzed,and the ring truss mechanism is divided into upper edges,lower edges and linkages.Then,based on the constraint-synthesis method,the type synthesis of the basic unit edges is carried out,a series of basic unit mechanisms are obtained from combining the basic unit edge mechanisms,and five mechanism units with fewer joints and simple structures are selected.Furthermore,simulation models of the five ring truss deployable mechanisms are built in Solidworks and Matlab software,and the deploying process is verified by the movement simulation.Finally,mechanism characteristics of the five mechanisms are analyzed and discussed,and a prototype is manufactured,verifying the analysis in this paper.This research provides a new way for the type synthesis of spatial deployable mechanisms,and the ring truss deployable mechanisms obtained in this study can be well applied in the field of aerospace.

Design and Experiment of Triangular Prism Mast with Tape-Spring Hyperelastic Hinges

Because of the limited space of the launch rockets, deployable mechanisms are always used to solve the phenomenon. One dimensional deployable mast can deploy and support antenna, solar sail and space optical camera. Tape-spring hyperelastic hinges can be folded and extended into a rod like configuration. It utilizes the strain energy to realize self-deploying and drive the other structures. One kind of triangular prism mast with tape-spring hyperelastic hinges is proposed and developed. Stretching and compression stiffness theoretical model are established with considering the tape-spring hyperelastic hinges based on static theory. The finite element model of ten-module triangular prism mast is set up by ABAQUS with the tape-spring hyperelastic hinge and parameter study is performed to investigate the influence of thickness, section angle and radius. Two-module TPM is processed and tested the compression stiffness by the laser displacement sensor, deploying repeat accuracy by the high speed camera, modal shape and fundamental frequency at cantilever position by LMS multi-channel vibration test and analysis system, which are used to verify precision of the theoretical and finite element models of ten-module triangular prism mast with the tape-spring hyperelastic hinges. This research proposes an innovative one dimensional triangular prism with tape-spring hyperelastic hinge which has great application value to the space deployable mechanisms.

Design and application of solar sailing: A review on key technologies

Solar sail technology has been proposed and developed for space explorations with advantages of low launch cost,no-propellant consumption,and continuous thrust,which has great potentials in earth polar detection,interstellar explorations and etc.The development of solar sail has made significant progress in structural design,manufacturing,materials,orbit transfer,and stability control in the past few decades,which makes meaningful contributions to astronomy,physics,and aerospace science.Technological breakthroughs of Solar Radiation Pressure(SRP)propulsion and interstellar transfer have been achieved in current solar sail missions.However,there are still many challenges and problems need to be solved.This paper attempts to summarize the research schemes and potential applications of solar sailing in space missions from the viewpoint of key technologies,so as to provide an overall perspective for researchers in this field.Analyses of the key technologies of solar sailing system design are provided.Finally,challenges and prospective development of solar sailing are discussed.