Effect of Spraying Parameters on Deposition Efficiency and Wear Behavior of Plasma Sprayed Alumina-Titania Composite Coatings

The effects of parameters, in the process of plasma-sprayed ceramic coating, upon the deposition efficiency of alumina-13 wt.% titania composite coatings are reported. The coatings were prepared by the atmospheric plasma spray process. The plasma torch input power, flow rates of primary, secondary and carrier gas, powder feed rate and spraying distance were considered as variables. The results show that the variations in all the selected spraying parameters strongly affect the deposition efficiency. The micro-hardness, as well as erosive and sliding wear rates of the coating are also affected by these parameters. Especially the input power strongly affects the phase and microstructure of the coatings.

GaInP/GaInAs/GaInNAs/Ge Four-Junction Solar Cell Grown by Metal Organic Chemical Vapor Deposition with High Efficiency

We directly grow a lattice matched GalnP/GalnAs/GalnNAs/Ge （1.88 eVil .42 eVil .05 eV/0.67eV） four-junction （4J） solar cell on a Ge substrate by the metal organic chemical vapor deposition technology. To solve the current limit of the GalnNAs sub cell, we design three kinds of anti-reflection coatings and adjust the base region thickness of the GalnNAs sub cell. Developed by a series of experiments, the external quantum efficiency of the GalnNAs sub cell exceeds 80%, and its current density reaches 11.24 mA/cm2. Therefore the current limit of the 4J solar cell is significantly improved. Moreover, we discuss the difference of test results between 4J and GalnP/GalnAs/Ge solar cells under the 1 sun AMO spectrum.

Narrow gap space contributes to chemical metallurgy of self-shielded arc welding

The slag-free self-shielded flux-cored wire was fabricated to apply for the narrow gap welding.The results showed that narrow gap welding shows lower welding spatter compared with hardfacing except under voltage of 30 V and current of 260 A.The deposition efficiency keeps over 90%for both 12 mm and 8 mm narrow gap welding.For 12 mm narrow gap welding,when the voltage is 28 V and the current is 264 A(or 286 A),no pores are found in the narrow gap weld.In the continuous welding process,manganese vapor,aluminum vapor and CO continuously generate to form gasbag and occupy the narrow gap space,thus protecting the droplet and molten pool from the invasion of air.

Appearance and characteristics of non explosive short circuit transfer using basic electrodes

By means of high-speed photograph and synchronous oscillograph, the appearance and technical features of non-explosive short circuiting transfer using basic electrodes are investigated, and the conditions to form this metal transfer mode are discussed. It is shown that the metal transfer mode has its high frequency of droplet, short period of arc extinguishing and long arc igniting period. This metal transfer mode is expected for basic electrodes for its less spatter and higher deposition efficiency.

Micropaticle transport and deposition from electrokinetic microflow in a 90° bend

In this study, the irreversible deposition of microparticles from electrokinetic microfluidic flow in a 90° bend was exami- ned both computationally and theoretically. The flow and electric fields were firstly simulated by the finite volume method, and then a large number of microparticles were injected and traced by the one-way coupling Lagrangian model, incorporating the electrical, hydrodynamic and near-wall repulsive forces exerted on the microparticles. The simulation results indicate that the microparticles with larger size are repelled to close to the upper region of the outer wall under the effect of dielectrophoresis （DEP） force, and the near-wall repulsive force which prevented particles from colliding with the wall would decrease the particles＇ ultimate deposition efficiency. In addition, the specified exponential relationship between the particle deposition efficiency and its relaxation time or par- ticle Stokes number are theoretically derived when the near-wall repulsive force is considered or not.

Effect of source location on particle dispersion in displacement ventilation rooms

A proposed computer model for predicting aerosol particle dispersion in indoor spaces was validated with experimental data found in the literature, and is then used to study the effect of the area and point source locations on particle dispersion in displacement ventilation （DV） rooms. The results show that aerosol source location has a strong impact on the spatial distribution and removal rate of indoor particles. Particle removal performance depends strongly on ventilation efficiency and particle deposition rate on indoor surfaces. Important consideration for both relative ventilation efficiency and deposition rate consists of the position of the aerosol source relative to the main airflow pattern and the occupied zone.

Dynamic spreading characteristics of droplet impinging soybean leaves

The study on the deposition efficiency of pesticide droplets on soybean leaves can provide the basis for reducing pesticide quantity and increasing pesticide efficiency during the application of soybean plant protection machinery.The movement behavior of droplet impinges on the plant leaf surface is affected by many factors,among which the most important and the easiest to adjust are spray droplet size and impingement velocity.By changing the droplet size and impact velocity and using Fluent simulation software,the pesticide droplet hitting the soybean leaf surface was simulated and a test platform was established to verify the simulation results.The conclusions are as follows:The longitudinal roughness of soybean leaves is higher than the transverse roughness,the longitudinal pressure of soybean leaves is higher than the transverse pressure during the impact process,and the velocity of droplet spreading along the longitudinal is lower than that of spreading along the transverse;although soybean leaf surface has high adhesion,droplet losses still exist when droplet impact velocity is relatively high.The maximum spreading diameter of the droplet increases first and then decreases with the increase of impact velocity.At the same time,the maximum spreading diameter of droplet increases with the increase of particle size.The droplet deposition was best at 1.34 m/s impact velocity and 985μm particle size.This conclusion can provide optimal operation parameters for soybean plant protection operation which can be used to guide soybean plant protection operation,improve control effect,reduce quantity and increase efficiency.

Dynamic evolution of oxide scale on the surfaces of feed stock particles from cracking and segmenting to peel-off while cold spraying copper powder having a high oxygen content

The oxide scale present on the feedstock particles is critical for inter-particle bond formation in the cold spray(CS)coating process,therefore,oxide scale break-up is a prerequisite for clean metallic contact which greatly improves the quality of inter-particle bonding within the deposited coating.In general,a spray powder which contains a thicker oxide scale on its surface(i.e.,powders having high oxygen content)requires a higher critical particle velocity for coating formation,which also lowers the deposition efficiency(DE)making the whole process a challenging task.In this work,it is reported for the first time that an artificially oxidized copper(Cu)powder containing a high oxygen content of 0.81 wt.%with a thick surface oxide scale of 0.71μm.,can help achieve an astonishing increment in DE.A transition of surficial oxide scale evolution starting with crack initiations followed by segmenting to peeling-off was observed during the high velocity particle impact of the particles,which helps in achieving an astounding increment in DE.Single-particle deposit observations revealed that the thick oxide scale peels off from most of the sprayed powder surfaces during the high-velocity impact,which leaves a clean metallic surface on the deposited particle.This makes the successive particles to bond easily and thus leads to a higher DE.Further,owning to the peeling-off of the oxide scale from the feedstock particles,very few discontinuous oxide scale segments are retained at inter-particle boundaries ensuring a high electrical conductivity within the resulting deposit.Dependency of the oxide scale threshold thickness for peeling-off during the high velocity particle impact was also investigated.