Numerical simulation and printability analysis of fused deposition modeling with dual-temperature control

Ideal tissue engineering scaffolds need interconnected pores and high porosity to enable cell survival,migration,proliferation,and differentiation.However,obtaining a high-resolution structure is difficult with traditional one-temperature control fused deposition modeling(FDM).In this study,we propose a dual-temperature control method to improve printability.A numerical model is developed in which the viscosity is a function of temperature and shear rate to study the influence of two different temperature control modes.Quantitative tests are used to assess filament formation and shape fidelity,including one-dimensional filament printing,deposition at corners,fusion,and collapse.By using dual-temperature control,the width of the deposited poly(ε-caprolactone)filament is reduced to 50μm.The comparative results of both the experimental method and numerical simulation suggest that the dual-temperature control FDM can manufacture spatially arranged constructs and presents a promising application in tissue engineering。

Multi-Objective Optimization of Fused Deposition Modeling for Mechanical Properties of Biopolymer Parts Using the Grey-Taguchi Method

The urgent need to develop customized functional products only possible by 3D printing had realized when faced with the unavailability of medical devices like surgical instruments during the coronavirus-19 disease and the ondemand necessity to perform surgery during space missions.Biopolymers have recently been the most appropriate option for fabricating surgical instruments via 3D printing in terms of cheaper and faster processing.Among all 3D printing techniques,fused deposition modelling(FDM)is a low-cost and more rapid printing technique.This article proposes the fabrication of surgical instruments,namely,forceps and hemostat using the fused deposition modeling(FDM)process.Excellent mechanical properties are the only indicator to judge the quality of the functional parts.The mechanical properties of FDM-processed parts depend on various process parameters.These parameters are layer height,infill pattern,top/bottom pattern,number of top/bottom layers,infill density,flow,number of shells,printing temperature,build plate temperature,printing speed,and fan speed.Tensile strength and modulus of elasticity are chosen as evaluation indexes to ascertain the mechanical properties of polylactic acid(PLA)parts printed by FDM.The experiments have performed through Taguchi’s L27orthogonal array(OA).Variance analysis(ANOVA)ascertains the significance of the process parameters and their percent contributions to the evaluation indexes.Finally,as a multiobjective optimization technique,grey relational analysis(GRA)obtains an optimal set of FDM process parameters to fabricate the best parts with comprehensive mechanical properties.Scanning electron microscopy(SEM)examines the types of defects and strong bonding between rasters.The proposed research ensures the successful fabrication of functional surgical tools with substantial ultimate tensile strength(42.6 MPa)and modulus of elasticity(3274 MPa).

Depositional model of the Member Deng-2 marginal microbial mound-bank complex of the Dengying Formation in the southwestern Sichuan Basin, SW China: Implications for the Ediacaran microbial mound construction and hydrocarbon exploration

Recent advances in hydrocarbon exploration have been made in the Member Deng-2 marginal microbial mound-bank complex reservoirs of the Dengying Formation in the western Sichuan Basin, SW China,where the depositional process is regarded confusing. The microfacies, construction types, and depositional model of the Member Deng-2 marginal microbial mound-bank complex have been investigated using unmanned aerial vehicle photography, outcrop section investigation, thin section identification,and seismic reflections in the southwestern Sichuan Basin. The microbialite lithologic textures in this region include thrombolite, dendrolite, stromatolite, fenestral stromatolite, spongiostromata stone,oncolite, aggregated grainstone, and botryoidal grapestone. Based on the comprehensive analysis of“depositional fabrics-lithology-microfacies”, an association between a fore mound, mound framework,and back mound subfacies has been proposed based on water depth, current direction, energy level and lithologic assemblages. The microfacies of the mound base, mound core, mound flank, mound cap, and mound flat could be recognized among the mound framework subfacies. Two construction types of marginal microbial mound-bank complex have been determined based on deposition location, mound scale, migration direction, and sedimentary facies association. Type Jinkouhe microbial mound constructions(TJMMCs) develop along the windward margin owing to their proximity to the seaward subfacies fore mound, with a northeastwardly migrated microbial mound on top of the mud mound,exhibiting the characteristics of large-sized mounds and small-sized banks in the surrounding area. Type E'bian microbial mound constructions(TEMMCs) primarily occur on the leeward margin, resulting from the presence of onshore back mound subfacies, with the smaller southwestward migrated microbial mounds existing on a thicker microbial flat. The platform margin microbial mound depositional model can be correlated with certain lateral comparison profile and seismic reflection structures in the 2D seismic section, which can provide references for future worldwide exploration. Microbial mounds with larger buildups and thicker vertical reservoirs are typically targeted on the windward margin, while small-sized microbial mounds and flats with better lateral connections are typically focused on the leeward margin.

A fiber Bragg grating based earth and water pressures transducer with three-dimensional fused deposition modeling for soil mass

A novel fiber Bragg grating(FBG)sensor with three-dimensional(3D)fused deposition modeling(FDM)approach is proposed for effective stress measurement in soil mass.The three-diaphragm structure design is developed to measure earth and water pressures simultaneously.The proposed transducer has advantages of small size,high sensitivity,low cost,immunity to electromagnetic interference and rapid prototyping.The working principle,design parameters,and manufacturing details are discussed.The proposed transducer was calibrated for earth and water pressures measurement by using weights and a specially designed pressure chamber,respectively.The calibration results showed that the wavelength of the transducer was proportional to the applied pressure.The sensitivity coefficients of the earth and water pressures were 12.633 nm/MPa and 6.282 nm/MPa,respectively.Repeated tests and error analysis demonstrated the excellent stability and accuracy of the earth and water pressure measurements.The performance of the proposed transducer was further verified by a model experimental test and numerical analysis,which indicated that the proposed transducer has great potential for practical applications.

PROTOTYPE SURFACE MICRO- PRECISION IN FUSED DEPOSITION MODELING PROCESS

To aim at prototype parts fabricated with fused deposition modeling （FDM） process, the problems how to improve and enhance their surface micro-precision are studied. The producing mechanism of surface roughness is explained with three aspects concretely including the principle error of rapid prototyping （RP） process, the inherent characteristics of FDM process, and some mi- cro-scratches on the surface of the extruded fiber. Based on the micro-characters of section shape of the FDM prototype, a physical model reflecting the outer shape characters is abstracted. With the physical simplified and deduced, the evaluating equations of surface roughness are acquired. According to the FDM sample parts with special design for experimental measurement, the real surface roughness values of different inclined planes are obtained. And the measuring values of surface roughness are compared with the calculation values. Furthermore, the causes of surface roughness deviation between measuring values and calculation values are respectively analyzed and studied. With the references of analytic conclusions, the measuring values of the experimental part surface are revised, and the revised values nearly accord with the calculation values. Based on the influencing principles of FDM process parameters and special post processing of FDM prototype parts, some concrete measures are proposed to reduce the surface roughness of FDM parts, and the applying effects are better.

Properties of ABS/Organic-Attapulgite Nanocomposites Parts Fabricated by Fused Deposition Modeling

The paper discusses the mechanical and thermal performance manifested in natural nanorods attapulgite(ATP)reinforced Acrylonitrile butadiene styrene(ABS)nanocomposites in the process of fused deposition modeling(FDM).Molten extrusion technique was taken to manufacture the filaments of ABS/organic-attapulgite(OAT)nanocomposites with different mass fraction and the printing operation was made by one commercial FDM three-dimensional(3D)printer.Results indicate that the mechanical performance of these FDM 3D printed specimens are improved obviously via the introduction of OAT,and tensile strength of the ABS/OAT nanocomposites parts with only 2 wt%OAT addition is enhanced by 48.1%.At the same time,the addition OAT can reduce the linear expansion coefficient and creep flexibility,and improve the thermal stability and dimensional accuracy of these FDM 3D printed parts.

Minimizing Warpage for Macro-Size Fused Deposition Modeling Parts

In this study,we investigated warpage and corner lifting minimization for three-dimensional printed parts generated by macro-size fused deposition modeling(FDM).First,the reasons for warpage were theoretically elucidated.This approach revealed that the thermal deformation and differential volumetric shrinkage of the extruded molten plastic resulted in warpage of FDM parts.In addition,low adhesion between the deposited model and the heated or non-heated printing bed may intensify warpage further.As a next step,initial small-size and medium-size models were used to identify parameters to manage and minimize warpage in a way that would reduce material consumption and running time.Finally,a macro-size model was built to experimentally investigate and verify the technical solutions to minimize the warpage of FDM parts.In conclusion,an improved part with reduced warpage was efficiently produced after detailed consideration of thermal effects and adhesion force.Potential exists to widen the application scope of FDM technology in manufacturing for processes like thermoforming that involve mold core fabrication with heating.This technology,which has applications not only in mechanical engineering but also in related engineering fields,is convenient and could readily be applied to practical manufacturing industries.

Concurrent Material Selection of Natural Fibre Filament for Fused Deposition Modeling Using Integration of Analytic Hierarchy Process/Analytic Network Process

The employment of natural fibres in fused deposition modeling has raised much attention from researchers in finding a suitable formulation for the natural fibre composite filaments.Moreover,selection of suitable natural fibres for fused deposition modeling should be performed before the development of the composites.It could not be performed without identifying selection criteria that comprehend both materials and fused deposition modeling process requirements.Therefore,in this study,integration of the Analytic Hierarchy Process(AHP)/Analytic Network Process(ANP)has been introduced in selecting the natural fibres based in different clusters of selection concurrently.The selection process has been performed based on the interdependency among the selection criteria.Pairwise comparison matrices are constructed based on AHP’s hierarchical model and super matrices are constructed based on the ANP’s network model.As a result,flax fibre has ranked at the top of the selection by scored 19.5%from the overall evaluation.Flax fibre has excellent material properties and been found in various natural fibre composite applications.Further investigation is needed to study the compatibility of this fibre to be reinforced with a thermoplastic polymer matrix to develop a resultant natural fibre composite filament for fused deposition modeling.

Effect of Fibre Size on Mechanical Properties and Surface Roughness of PLA Composites by Using Fused Deposition Modelling (FDM)

Naturalfibre as a reinforcing agent has been widely used in many industrial applications.Nevertheless,several factors need to be considered,such as the size and weight percentage of thefibre used in binding.Using fused deposition modelling(FDM),this factor was investigated by varying the size of naturalfibre as the responding variable with afixed weight percentage of kenaffibre.The process of modifying the naturalfibre in terms of size might increase the dispersion of kenaffibre in the polymer matrix and increase the adhesion bonding between thefibre and matrix of composites,subsequently improving the interfacial bonding between these two phases.In this paper,the effect offibre size was evaluated by performing the mechanical test,Scanning Electron Micrograph(SEM)to observe the morphology of the composites,and also by surface analysis.The surface roughness was visualised using a 3D profilometer and thefigure was illustrated as colour shading in the image.The composite withfibre size≤100μm displayed better tensile andflexural strength,compared to other sizes.In conclusion,by reducing the size of thefibre,the composites could develop high strength performance for industrial applications.

Application of marching cubes algorithm in visualization of mineral deposits

An implementation scheme of the marching cubes (MC) algorithm was presented for the visualization of mineral deposits. The basic principles, processes and pitfalls of the MC algorithm were discussed. The asymptotic decider algorithm was employed to solve the ambiguity problem associated with the MC algorithm. The implementation scheme was applied to model and reconstruct the surfaces of mineral deposits, using the geological data obtained from an iron mine in China. Experimental results demonstrate the ability of the implementation scheme to solve the ambiguity problem, and illustrate the effectiveness and efficiency of the MC algorithm in the visualization of mineral deposits.

Status and Trends in Research on Deep-Water Gravity Flow Deposits

Deep-water gravity flows are one of the most important sediment transport mechanisms on Earth. After 60 years of study, significant achievements have been made in terms of classification schemes, genetic mechanisms, and depositional models of deep-water gravity flows. The research history of deep-water gravity flows can be divided into five stages： incipience of turbidity current theory; formation of turbidity current theory; development of deep-water gravity flow theory; improvement and perfection of deep-water gravity flow theory; and comprehensive development of deep-water gravity flow theory. Currently, three primary classification schemes based on the sediment support mechanism, the rheology and transportation process, and the integration of sediment support mechanisms, rheology, sedimentary characteristics, and flow state are commonly used.Different types of deep-water gravity flow events form different types of gravity flow deposits. Sediment slump retransportation mainly forms muddy debris flows, sandy debris flows, and surge-like turbidity currents. Resuspension of deposits by storms leads to quasi-steady hyperpycnal turbidity currents （hyperpycnal flows）. Sustainable sediment supplies mainly generate muddy debris flows, sandy debris flows, and hyperpycnal flows. Deep-water fans, which are commonly controlled by debris flows and hyperpycnal flows, are triggered by sustainable sediment supply; in contrast, deep-water slope sedimentary deposits consist mainly of debris flows that are triggered by the retransportation of sediment slumps and deep-water fine-grained sedimentary deposits are derived primarily from fine- grained hyperpycnal flows that are triggered by the resuspension of storm deposits. Harmonization of classification schemes, transformation between different types of gravity flow deposit, and monitoring and reproduction of the sedimentary processes of deep-water gravity flows as well as a source-to-sink approach to document the evolution and deposition of deep-water gravity flows are the most important research aspects for future studies of deep-water gravity flows study in the future.

Depositional Patterns and Oil／Gas Accumulation Features of Sha-3 Member Turbidites in Dongying Depression, Bohai Bay Basin

Recent exploration results indicate that a significant exploration potential remains in the Dongying Depression of the Bohai Bay Basin and the undiscovered oil and gas are largely reservoired in subtle traps including turbidite litholigcal traps of the Sha-3 Member. In order to effectively guide the exploration program targeting turbidites, this study will focus on the depositional models of the Sha-3 Member turbidites and oil/gas accumulation characteristics in these turbidites. Two corresponding relationships were found. One is that the East African Rift Valley provides a modern analog for the depositional systems in the Dongying Depression. The other is that the depositional models of line-sourced slope aprons, single point-source submarine fan and multiple source ramp turbidite, established for deep-sea turbidites, can be applied to interpret the depositional features of the turbidite fans of three different origins: slope turbidite aprons, lake floor turbidite fans and delta-fed turbidite fans in the Sha-3 Member. Updip sealing integrity is the key factor determining whether oil/gas accumulates or not in the slope aprons and lake floor fans. The factors controlling oil/gas migration and accumulation in the delta-fed turbidite fans are not very clear. Multiple factors rather than a single factor probably played significant roles in these processes.

Characterization for elastic constants of fused deposition modelling-fabricated materials based on the virtual fields method and digital image correlation

Fused deposition modelling(FDM), a widely used rapid prototyping process, is a promising technique in manufacturing engineering. In this work, a method for characterizing elastic constants of FDM-fabricated materials is proposed. First of all, according to the manufacturing process of FDM, orthotropic constitutive model is used to describe the mechanical behavior. Then the virtual fields method(VFM) is applied to characterize all the mechanical parameters(Q, Q, Q, Q) using the full-field strain,which is measured by digital image correlation(DIC). Since the principal axis of the FDM-fabricated structure is sometimes unknown due to the complexity of the manufacturing process, a disk in diametrical compression is used as the load configuration so that the loading angle can be changed conveniently. To verify the feasibility of the proposed method, finite element method(FEM) simulation is conducted to obtain the strain field of the disk. The simulation results show that higher accuracy can be achieved when the loading angle is close to 30?. Finally, a disk fabricated by FDM was used for the experiment. By rotating the disk, several tests with different loading angles were conducted. To determine the position of the principal axis in each test, two groups of parameters(Q, Q, Q, Q) are calculated by two different groups of virtual fields. Then the corresponding loading angle can be determined by minimizing the deviation between two groups of the parameters. After that, the four constants(Q, Q, Q, Q) were determined from the test with an angle of 27?.

Design and Manufacturing Strategies for Fused Deposition Modelling in Additive Manufacturing:A Review

Although several research works in the literature have focused on studying the capabilities of additive manufacturing(AM) systems, few works have addressed the development of Design for Additive Manufacturing(DfAM) knowledge,tools, rules, and methodologies, which has limited the penetration and impact of AM in industry. In this paper a comprehensive review of design and manufacturing strategies for Fused Deposition Modelling(FDM) is presented.Consequently, several DfAM strategies are proposed and analysed based on existing research works and the operation principles, materials, capabilities and limitations of the FDM process. These strategies have been divided into four main groups: geometry, quality, materials and sustainability. The implementation and practicality of the proposed DfAM is illustrated by three case studies. The new proposed DfAM strategies are intended to assist designers and manufacturers when making decisions to satisfy functional needs, while ensuring manufacturability in FDM systems.Moreover, many of these strategies can be applied or extended to other AM processes besides FDM.

Epigenesis of Pb-Zn Deposits in the Xicheng Ore Field,Western Qinling

Abstract: It was previously considered that all of the Pb-Zn deposits in the Xicheng orefield belong to Devonian hydrothermal-sedimentary deposits or their reworked ones. Study proves that the host strata, besides the Devonian, include the Palaeoproterozoic. The super-large Changba-Lijiagou Pb-Zn deposit occurs in the Palaeoproterozoic strata. The deposits in this district are not hydrothermal-sedimentary deposits or their reworked ones, but Yanshanian-Himalayan epigenetic hydrothermal deposits. The modes of occurrence, sizes and positions of all the deposits in the Xicheng orefield are completely controlled by the choula (draw)-thrust sheet. Therefore the previous grounds for the model of the Qinling-type Pb-Zn deposits cannot hold good. The authors propose that the Changba-type and Bijiashan-type Pb-Zn deposits be used to represent two mineral deposit models with different characteristics in the Xicheng orefield.

Deep-water gravity flow deposits in a lacustrine rift basin and their oil and gas geological significance in eastern China

The types,evolution processes,formation mechanisms,and depositional models of deep-water gravity flow deposits in a lacustrine rift basin are studied through core observation and systematic analysis.Massive transport of slide and slump,fluid transport of debris flow and turbidity currents are driven by gravity in deep-water lacustrine environment.The transformation between debris flow and turbidity current,and the transformation of turbidity current between supercritical and subcritical conditions are the main dynamic mechanisms of gravity flow deposits in a lake basin.The erosion of supercritical turbidity current controls the formation of gravity-flow channel.Debris flow deposition gives rise to tongue shape lobe rather than channel.Deep-water gravity flow deposits are of two origins,intrabasinal and extrabasinal.Intrabasinal gravity flow deposits occur as single tongue-shape lobe or fan of stacking multiple lobes.Extrabasinal gravity-flow deposits occur as sublacustrine fan with channel or single channel sand body.However,the nearshore subaqueous fan is characterized by fan of stacking multiple tongue shape lobes without channel.The differential diagenesis caused by differentiation in the nearshore subaqueous fan facies belt results in the formation of diagenetic trap.The extrabasinal gravity flow deposits are one of the important reasons for the abundant deep-water sand bodies in a lake basin.Slide mass-transport deposits form a very important type of lithologic trap near the delta front often ignored.The fine-grained sediment caused by flow transformation is the potential"sweet spot"of shale oil and gas.

Experimental and Modeling Studies on the Chemical Vapor Infiltration with Respect to the Effects of Thermal Gradient and Other Operating Parameters

Effects of operating parameters in the thermal gradient chemical vapor infiltration of propane such as thermal gradient, diffusion, infiltrations time, and concentration of propane were studied by focusing on the visualizations of the intrinsic effects of these parameters. A uniform deposition in the preform was obtained with a gradually increasing temperature along the gas flow. The uniformity of deposition through the preform got improved with increasing deposition time. Results of numerical modeling estimated the experimental data very well when the pre-exponential factor of the overall rate of carbon deposition from propane reported by Vaidyaraman[1] was multiplied by 4. The average density of a preform increased by about 3 times from 0.38 to 1.15 g/cm3 after 60 hr deposition with a thermal gradient under the conditions of 3% propane in nitrogen and 840 to 900 ℃.

PRACTICAL AND PREDICTIVE MODELLING OF ORE DEPOSITS IN HYDROTHERMAL SYSTEMS

Over the pastfive years,we have been making efforts to develop a practical and predic- tive tool to exploreforgiantore deposits in hydrothermal systems. Towards this goal,a sig- nificant progress has been made towards a better understanding of the basic physical and chemical processes behind ore body formation and mineralization in hydrothermal systems. On the scientific developmentside,we have developed analytical solutions to answerthe fol- lowing scientific questions:(1) Can thepore- fluid pressure gradientbemaintained atthe val- ue of the lithostaticpressure gradientin the uppercrustof the Earth?and(2 ) Can convective pore- fluid flow take place in the uppercrustof the Earth ifthere is a fluid/mass leakage from the mantle to the upper crustof the Earth?On the modelling developmentside,we have developed numerical methods to model the following problems:(1) convective pore- fluid flow in two- dimensional hydrothermal systems;(2 ) coupled reactive pore- fluid flow and multiple species transport in porous media;(3) precipitation and dissolution of minerals and rock al- teration in the upper crust of the Earth;(4 ) double diffusion driven reactive flow transport in deformable fluid- saturated porous media with particular consideration of temperature- de- pendentchemical reaction rates;(5 ) pore- fluid flow patterns neargeological lenses in hydro- dynamic and hydrothermal systems;(6 ) dissipative structures for nonequilibrium chemical reactions in fluid- saturated porousmedia;(7) convectivepore- fluid flow and the related min- eralization in three- dimensional hydrothermal systems;(8) fluid- rock interaction problems associated with the rock alteration and metamorphic process in fluid- saturated hydrothermal/ sedimentary basins;and (9) various aspects of the fully coupled problem involving material deformation,pore- fluid flow,heattransferand species transport/ chemical reactionsin pore- fluid saturated porous rock masses. The above- mentioned work has significantly enriched our knowledge about the physical and chemical processes related to ore body formation and mineralization in the upper crustof the

Microstructure and Deposition Mechanism of C/SiCN Composites Prepared by Rapid Electro-thermal Pyrolysis CVD

Carbon fiber-reinforced silicon carbonitride ceramic matrix composites （C/SiCN） were prepared by rapid electro-thermal pyrolysis CVD using liquid polymer hexamethyldisilazane （HMDS, （CH3）3SiNHSi（CH3）3） as precursor. Microstructure morphology and production technique of C/SiCN composites were investigated. Scanning electron microscopy and transmission electron microscopy were respectively employed to characterize microstructures of the as-received C/SiCN composites samples. The high temperature pyrolysis of HMDS results in destruction of molecular chain, fracture of bonds, as well as liquid-gas-solid conversion from polymer to ceramic. Microstructures observation indicates that there is a high degree of coalescence between SiCN matrix and C fiber. The deposition model of liquid precursor electro-thermal pyrolysis CVD is different from that of gas precursor isothermal chemical vapor infiltration. Rapid liquid flow and slow gas diffusion are key factors for the difference of two methods. Preparation of rapid electro-thermal pyrolysis CVD consists of four steps including liquid polymer infiltration, polymer pyrolysis, rapid deposition of pyrolyzed substances and rapid densification, respectively.

Mineral Deposit Model of Cu-Fe-Au Skarn System in the Edongnan Region, Eastern China

Cu and Fe skarns are the world's most abundant and largest skarn type deposits,especially in China,and Au-rich skarn deposits have received much attention in the past two decades and yet there are few papers focused on schematic mineral deposit models of Cu-Fe-Au skarn systems.Three types of Au-rich deposits are recognized in the Edongnan region,Middle-Lower Yangtze River metallogenic belt:~140 Ma Cu-Au and Au-Cu skarn deposits and distal Au-Tl deposits.137-148 Ma Cu-Fe and 130-133 Ma Fe skarn deposits are recognized in the Edongnan region.The Cu-Fe skarn deposits have a greater contribution of mantle components than the Fe skarn deposits,and the hydrothermal fluids responsible for formation of the Fe skarn deposits involved a greater contribution from evaporitic sedimentary rocks compared to Cu-Fe skarn deposits.The carbonate-hosted Au-Tl deposits in the Edongnan region are interpreted as distal products of Cu-Au skarn mineralization.A new schematic mineral deposit model of the Cu-Fe-Au skarn system is proposed to illustrate the relationship between the Cu-Fe-Au skarn mineralization,the evaporitic sedimentary rocks,and distal Au-Tl deposits.This model has important implications for the exploration for carbonate-hosted Au-Tl deposits in the more distal parts of Cu-Au skarn systems,and Fe skarn deposits with the occurrence of gypsum-bearing host sedimentary rocks in the MLYRB,and possibly elsewhere.