Effect of Al in Ti－microalloyed Mn－Ni－Mo welding wire on microstructure and toughness of deposited metal

The effect of Al in Ti-microalloyed welding wire on microstructure and toughness of deposited metals is studied.The results show that the deposited metal toughness worsens with increasing Al in wire' The mechanism of Al is as follows:(1) Al makes oxygen content in deposited metal increase.(2)Al restrains the formation of Ti-rich oxide inclusion, which causes granular bainite microstructure in deposited metal.(3)The content of solute Ti in deposited metal increases with Al content in welding wire,as a result,a part of carbonrich constitution in deposited metal is in the form of twin martensite.

Wear mechanism for spray deposited Al-Si/SiC_p composites under dry sliding condition

Al-Si/15%SiCp(volume fraction) composites with different silicon contents were fabricated by spray deposition technique, and typical microstructures of these composites were studied by optical microscopy(OM). Dry sliding wear tests were carried out using a block-on-ring wear machine to investigate the effect of applied load range of 10-220 N on the wear and friction behavior of these composites sliding against SAE 52100 grade bearing steel. Scanning electron microscopy(SEM) and energy-dispersive X-ray microanalysis(EDAX) were utilized to examine the morphologies of the worn surfaces in order to observe the wear characteristics and investigate the wear mechanism. The results show that the wear behavior of these composites is dependent on the silicon content in the matrix alloy and the applied load. Al-Si/15%SiCp composites with higher silicon content exhibit better wear resistance in the applied load range. Under lower loads, the major wear mechanisms are oxidation wear and abrasive wear for all tested composites. Under higher loads, severe adhesive wear becomes the main wear mechanisms for Al-7Si/15%SiCp and Al-13Si/15%SiCp composites, while Al-20Si/15%SiCp presents a compound wear mechanism, consisting of oxidation, abrasive wear and adhesion wear.

Efficacy of Huangma Ding or autologous platelet-rich gel for the diabetic lower extremity arterial disease patients with foot ulcers

BACKGROUND Diabetes foot is one of the most serious complications of diabetes and an important cause of death and disability,traditional treatment has poor efficacy and there is an urgent need to develop a practical treatment method.AIM To investigate whether Huangma Ding or autologous platelet-rich gel(APG)treatment would benefit diabetic lower extremity arterial disease(LEAD)patients with foot ulcers.METHODS A total of 155 diabetic LEAD patients with foot ulcers were enrolled and divided into three groups:Group A(62 patients;basal treatment),Group B(38 patients;basal treatment and APG),and Group C(55 patients;basal treatment and Huangma Ding).All patients underwent routine follow-up visits for six months.After follow-up,we calculated the changes in all variables from baseline and determined the differences between groups and the relationships between parameters.RESULTS The infection status of the three groups before treatment was the same.Procalcitonin(PCT)improved after APG and Huangma Ding treatment more than after traditional treatment and was significantly greater in Group C than in Group B.Logistic regression analysis revealed that PCT was positively correlated with total amputation,primary amputation,and minor amputation rates.The ankle-brachial pressure and the transcutaneous oxygen pressure in Groups B and C were greater than those in Group A.The major amputation rate,minor amputation rate,and total amputation times in Groups B and C were lower than those in Group A.CONCLUSION Our research indicated that diabetic foot ulcers(DFUs)lead to major amputation,minor amputation,and total amputation through local infection and poor microcirculation and macrocirculation.Huangma Ding and APG were effective attreating DFUs.The clinical efficacy of Huangma Ding was better than that of autologous platelet gel,which may be related to the better control of local infection by Huangma Ding.This finding suggested that in patients with DFUs combined with coinfection,controlling infection is as important as improving circulation.

Effect of welding process methods on the regularity of iron element in copper/steel deposited layer

Copper was surfaced on the Q235 substrate by shielded metal arc welding （SMAW） and tungsten inert-gas （TIG） arc welding, the regularity of iron element in deposited metal was analyzed by metallograph, scanning electron microscopy and energy disperse spectroscopy. The results indicate that with the increase of SMA W welding speed, the iron content decreases and the granular or spherical iron becomes more bulky in the overlay. The iron content obviously decreases with the increase of surfacing layers＇ numbers in multilayer welding because of the substrate dilution. On the third layer, the microstrueture of deposited metal is single-phase e-copper. Under the influence of welding methods, the granular or spherical crystal morphology is more likely to form in SMAW for the more divergent arc heat, but is dendrite in TIG welding because of centralized arc energy.

Study on microstructure and properties of 590 MPa class welding wire deposited metal on hull

By means of metallographic microscope(OM),scanning electron microscope(SEM),back scattering electron diffraction(EBSD)and transmission electron microscope(TEM),the effect of Cu on microstructure transformation and mechanical properties of deposited metal of 590MPa class steel welding wire was studied.The results show that the microstructure of deposited metal is composed of acicular ferrite,lamellar bainite,granular bainite and residual austenite.With the increase of Cu content,the phase transition temperature of the deposited metal decreases,making the phase transition region of ferrite and pearlite shift to the right,expanding the phase transition region of bainite and shrinking the phase transition region of ferrite and pearlite.The microstructure of deposited metal changed,the content of M-A elements increased but the size decreased,and the ferrite-bainite biphasic microstructure was matched.The reduction of M-A component content in strips and blocks and the reduction of effective grain size will reduce the nucleation probability of microcracks,increase crack growth resistance,and improve the impact toughness of the deposited metal.

Surface hardening of Fe-based alloy powders by Nd:YAG laser cladding followed by electrospark deposition with WC-Co cemented carbide

This paper presents the results of a study concerned with the surface hardening of Fe-based alloys and WC-8Co cemented carbide by inte- grating laser cladding and the electrospark deposition processes. Specimens of low carbon steel were processed firstly by laser cladding with Fe-based alloy powders and then by electrospark deposition with WC-SCo cemented carbide. It is shown that, for these two treatments, the electrospark coating possesses finer microstructure than the laser coating, and the thickness and surface hardness of the electrospark coating can be substantially increased.

Characteristic of laser-MIG hybrid welding with filling additional cold wire for aluminum alloy

The weld appearance, deposition rate, welding efficiency, stability of arc, laser keyhole characteristic, and weld property were studied by using a novel laser-MIG hybrid welding process with filling wire of aluminum alloy. The results were also compared with those by conventional laser-MIG hybrid welding process. It was found that with the suitable process parameters this novel welding process for aluminum alloy was stable and final weld bead had fine appearance. Compared to conventional laser-MIG hybrid welding process, during this novel welding process the stability of arc, the laser keyhole characteristic and the weld property were similar, while the keyhole cycle frequency and keyhole opening area had differences of 1.23% and 15.34%, respectively, and the welding efficiency increased by about 31% without increasing heat input.

Investigation on the deposition rate and the dilution ratio of plasma surface welding

A new kind of plasma technology with both high deposition rate and low dilution ratio was developed under the calculation and analysis of the arc flame characteristics of plasma arc,the kinematics behavior of powder and powder's heating in the arc. Compared with normal plasma surfacing method, the idea using constricting nozzle with small orifice diameter, long plasma arc and increasing the distance from meeting point of the two beams of powder to workpiece, to achieve the goals of high deposition rate and low dilution ratio, was put forward here. In order to prove this idea, a set of experimental system was built up and obtained satisfied results including high deposition rate(more than 25 kg/h )and low dilution ratio(less than 5%). The success of this study offers a promising prospect for developing the powder plasma surface welding in China and may open a way to improve this technology further in efficiency and quality.

A study on consumable aided tungsten indirect arc welding

A consumable aided tungsten indirect arc welding method has been studied. This method is different from the traditional TIG welding because it introduces an MIG welding torch into the traditional TIG welding system. An indirect arc is generated between the consumable electrode of the MlG welding torch and the tungsten electrode of the TIG welding torch, but not generated between the tungsten electrode of the welding torch and the base metal. Welding current flows from the consumable electrode to the tungsten electrode in the free-burning indirect are. The consumable aided tungsten indirect arc welding not only rapidly melts the welding wire but also effectively restrains the excessive fusion of the base metal. The welding experiment and the theoretical analysis confirm that this method can obtain a high deposition rate and a low dilution ratio during the welding process.

Effects of process parameters on microstructure and wear resistance of TiN coatings deposited on TC11 titanium alloy by electrospark deposition

In the present study,the effects of process parameters(output voltage x,nitrogen flux l and specific strengthening time s)on the microstructure and wear resistance properties of TiN coatings prepared by electrospark deposition(ESD)were investigatedsystematically.The microstructure of the coatings was characterized for thickness(TOC),content of TiN(CON)and porosity(POC).A statistical model was developed to identify the significant factors affecting the microstructure and wear resistance of the coatings.The results show that the output voltage x and nitrogen flux l present significant effects on majority of the evaluation indexes such asTOC,friction coefficient(COF)and wear mass loss(Id),while the specific strengthening time s has a significant effect on POC and asmall effect on the other indexes.The optimal process parameters were obtained as follows:output voltage(x,60V),nitrogen flux(l,15L/min)and specific strengthening time(s,3min/cm2).The variation of wear mass loss(Id)by the variation of the outputvoltage(x)and nitrogen flux(l)is attributed to the change of wear mechanisms of TiN coatings.The main wear mechanism of TiNcoating prepared under optimal process parameters is micro-cutting wear accompanied by micro-fracture wear.

Underwater Laser Welding/Cladding for High-performance Repair of Marine Metal Materials:A Review

With the rapid developments of marine resource exploitation,mounts of marine engineering equipment are settled on the ocean.When it is not possible to move the damaged equipment into a dry dock,welding operations must be performed in underwater environments.The underwater laser welding/cladding technique is a promising and advanced technique which could be widely applied to the maintenance of the damaged equipment.The present review paper aims to present a critical analysis and engineering overview of the underwater laser welding/cladding technique.First,we elaborated recent advances and key issues of drainage nozzles all over the world.Next,we presented the underwater laser processing and microstructural-mechanical behavior of repaired marine materials.Then,the newly developed powder-feeding based and wire-feeding based underwater laser direct metal deposition techniques were reviewed.The differences between the convection,conduction,and the metallurgical kinetics in the melt pools during underwater laser direct metal deposition and in-air laser direct metal deposition were illustrated.After that,several challenges that need to be overcame to achieve the full potential of the underwater laser welding/cladding technique are proposed.Finally,suggestions for future directions to aid the development of underwater laser welding/cladding technology and underwater metallurgical theory are provided.The present review will not only enrich the knowledge in the underwater repair technology,but also provide important guidance for the potential applications of the technology on the marine engineering.

Narrow gap space contributes to chemical metallurgy of self-shielded arc welding

The slag-free self-shielded flux-cored wire was fabricated to apply for the narrow gap welding.The results showed that narrow gap welding shows lower welding spatter compared with hardfacing except under voltage of 30 V and current of 260 A.The deposition efficiency keeps over 90%for both 12 mm and 8 mm narrow gap welding.For 12 mm narrow gap welding,when the voltage is 28 V and the current is 264 A(or 286 A),no pores are found in the narrow gap weld.In the continuous welding process,manganese vapor,aluminum vapor and CO continuously generate to form gasbag and occupy the narrow gap space,thus protecting the droplet and molten pool from the invasion of air.

Mechanism of Building-Up Deposited Layer during Electro-Spark Deposition

This paper studies the mechanism of formation of the deposit layer by (ESD) electro-spark deposition process. Inconel 738 substrates are coated with a deposited layer of NI6625 (Inconel 625). Selections of these two alloys have been done because they had wide applications and importance in the industry especially in gas turban blades in inland stations and in aircraft engines. ESD is suggested because it has a low input heat process which eliminates the effect of HAZ in these Ni-superfluous due to their sustainability to micro-cracks. The coating contains many deposited sub-layers coming from evaporated and melted micro-regions as a result of locally high heat generated by discharging a series of capacitors charged and discharged in a controlled manner between electrode and substrate material. The maximum deposition rates at the beginning of the process and decreases until been in a steady state condition due to the nature of the resultant morphology of the created surface.

The Disastrous 23 July 2009 Debris Flow in Xiangshui Gully, Kangding County, Southwestern China

On 23 July 2009, a catastrophic debris flows were triggered by heavy rainfall in Xiangshui gully, Kangding county, southwestern China. This debris flow originating shortly after a rainstorm with an intensity of 28 mm per hour transported a total volume of more than 480×103 m3 debris, depositing the poorly sorted sediment including boulders up to 2-3 m in diameter both onto an existing debris fans and into the river. Our primary objective for this study was to analyze the characteristics of the triggering rainfall and the debris supply conditions, and to estimate debris-flow volume, mean velocity, and discharge. A comparison with adjacent rain-gage records indicates that debris flows in this setting can be produced in response to as little as 17 mm/hour or 3.5 mm/10-minute of rainfall intensity with relatively lower amount of cumulative antecedent rainfall. The field measurement and the interpretation of the Worldview image indicate that abundant landslides occurred on steep slopes within areas underlain by highly weathered granite. Using empirical equations that combine flow depth and channel slope, the mean velocity and discharge of the debris flow were estimated to be 9.2 m/s and 2150 m3/s, respectively. The results contribute to a better understanding of the conditions leading to catastrophic debris flows.

Influence of welding parameters on nitrogen content in welding metal of 32Mn-7Cr-1Mo-0.3N austenitic steel

The transfer behavior of nitrogen into the welding metal during gas tungsten arc welding process of 32Mn-7Cr-1Mo-0.3N steel was investigated. The effects of gas tungsten arc welding process variables, such as the volume fraction of nitrogen in shielding gas, arc holding time and arc current on the nitrogen content in the welding metal were also evaluated. The results show that the volume fraction of nitrogen in gas mixture plays a major role in controlling the nitrogen content in the welding metal. It seems that there exhibits a maximum nitrogen content (depending) on the arc current and arc holding time. The optimum volume fraction of nitrogen in shielding gas is 4% or so. The role of gas tungsten arc welding processing parameters in controlling the transfer of nitrogen is further (confirmed) by the experimental results of gas tungsten arc welding process with feeding metal.

Effect of bombarding energy on ion beam assisted deposited DLC film on UHMWPE

Diamond-like carbon (DLC) films on ultra-high molecular weight polyethylene substrates were prepared at CHn+ ion bombarding energies of 200-1000eV at room temperature using ion beam assisted deposition technique. The wear tests exhibited a high wear resistance for all DLC films. X-ray photoelectron spectfoscopy and Raman spectroscopy analysis indicated that DLC film was amorphous with a characteristic high fracdion of sp3 bonds in the structure of mixed sp:2+ sp3 bonding at an optimal bombardingenergy of 600eV.

Relationship Between Organic Matters and Zn-Pb Mineralization in the Giant Jinding Zn-Pb Deposit,SW China

The Jinding Zn-Pb deposit,Yunnan Province, southwestern China,represents the youngest,only continental sediment-hosted giant Zn-Pb deposit in the world.Various kinds of organic matters,such as the kerogen,light-and heavy-oil,hydrocarbon gas, bitumen of different occurrences and maturation,have been observed in recent underground and open pit mining.Oil-gas traces and oil-and methane-in-

Fractal Modeling of Sphalerite Banding in Jinding Pb-Zn Deposit, Yunnan, Southwestern China

Sphalerite banding is a common texture in Jinding （金顶） Pb-Zn deposit, Yunnan （云南）, southwestern China. The frequency distribution and irregularity of sphalerite grains observed in the bandings are characterized quantitatively by fractal models. Fractal dimensions calculated by several fractal models including box-counting model, perimeter-area （P-A） model, and number-area （N-A） model show the gradual change from outer banding to inner banding, indicating a decrease in area percentage, in irregularity, in shape and in grain size, and an increase in the numbers of grains. These results may imply an inward growth of sphalerite during mineralization, and self-organization properties are involved in the nonlinear process of mineralization.

The genetic relationship between Habo alkaline intrusion and its surrounding deposits, Yunnan Province, China: geological and S–Pb isotopic evidences

The Habo alkaline intrusion, which is located in the south of the Sanjiang area, Yunnan Province, China, is a typical Cenozoic alkaline intrusion. There are a series of small to medium-sized Au and Pb-（Zn） deposits around this intrusion. Those deposits are spatially associated with the Habo alkaline intrusion. （1） The δ^34S values of sulfides from Au deposits range from -1.91‰ to 2.69 ‰, which are similar to those of Pb-（Zn） deposits （-3.82 ‰ to -0.05 ‰） and both indicate a much greater contribution from magma. （2） The Habo alkaline intrusion has relatively homogeneous Pb isotopic compositions with ^206pb/^204pb ranging from 18.608 to 18.761, ^207pb/^204pb from 15.572 to 15.722 and ^20spb/^204pb from 38.599 to 39.110. These Pb isotope ratios are similar to those of Au deposits, whose ^206pb/^204pb range from 18.564 to 18.734, ^20Tpb/^20apb from 15.582 to 15.738 and ^208pb/^204pb from 38.592 to 39.319. Pb ratios in both the intrusion and Au deposits suggest that Pb mainly derived from the depth, probably represents a mixture of mantle and crust. Pb-（Zn） deposits, however, show a decentralized trait, and most of them are similar to that of the alkaline intrusion with ^206pb/^204pb ranging from 18.523 to 18.648, ^207pb/^204pb from 15.599 to 15.802, and ^20spb/^204pb from 38.659 to 39.206. （3） In the plumbotectonic diagram ^20Tpb/^204pb versus ^206pb/^204pb, almost all of Au and Pb-（Zn） deposits have the same projection area with the Habo alkaline intrusion, which indicates that those deposits almost share the same source with the alkaline intrusion. （4） Isotopic age of the Habo alkaline intrusion is 36-33 Ma, which is similar to that of Beiya, whose ore- related alkaline porphyries age is 38-31 Ma and molybdenite Re-Os age is 36.9 Ma. Therefore, along with S-Pb isotope traits, we suggest that the Habo Au and Pb-（Zn） deposits should be typically Ailaoshan-Red RiverCenozoicalkaline-related deposits and ore-forming ages of these deposits should be later than that of the Habo alkaline intrusion.

Effect of heat input and postweld heat treatment on microstructure and toughness of heat-resistant steel E911 deposited metal

The microstructure of E911 deposited metal was observed and the effect of heat input and postweld heat treatment on microstructure and impact toughness was investigated. The microstructure consists of tempered martensite and residual δ- ferrite. The morphology of tempered martensite is columnar and the residual δ-ferrite is polygonal. With the increase in heat input, the width of columnar martensite grain and the size of residual δ-ferrite increased, whereas the volume fraction of residual δ-ferrite varied slightly. The impact toughness decreased as heat input increased. The result reveals that coarsening columnar martensite grain and δ-ferrite have greater effect on impact toughness than volume fraction of residual δ-ferrite. As the time of postweld heat treatment is exceeded 8h, aggregation of M23 C6occurs in some grain boundaries or lath interfaces. The partial aggregation of M23 C6 results in the decrease in impact toughness.