The finite element analysis （FEA） software Ansys was employed to study the stress state of the dies of both plane and non-plane parting face structures with uniform interference and the die of plane parting face str...The finite element analysis （FEA） software Ansys was employed to study the stress state of the dies of both plane and non-plane parting face structures with uniform interference and the die of plane parting face structure with non-uniform interference. Considering the symmetry of the die, a half gear tooth model of the two-ring assembled die with 2.5 GPa inner pressure was constructed. Four paths were defined to investigate the stress state at the bottom comer of the die where stress concentration was serious. FEA results show that the change of parting face from non-plane to plane can greatly reduce the stress at the teeth tips of the die so that the tip fracture is avoided. The interference structure of the die is the most important influencing factor for the stress concentration at the bottom comer. When non-uniform interference is adopted the first principal stress at the comer on the defined paths of the die is much lower than that with uniform interference. The bottom hole radius is another important influencing factor for the comer stress concentration. The first principal stress at the comer of the plane parting face die with non-uniform interference is reduced from 2.3 to 1.9 GPa when the hole radius increases from 12.5 to 16.0 mm. The optimization of the die structure increases the life of the die from 100 to 6 000 hits.展开更多
The alloying design of cast hot-forging die steels was analyzed. The relationship of the life of cast hot-forging dies with the failure patterns was studied. The thermal wear resistance was believed to be the key prop...The alloying design of cast hot-forging die steels was analyzed. The relationship of the life of cast hot-forging dies with the failure patterns was studied. The thermal wear resistance was believed to be the key property for the alloying design of cast hot-forging die steels. The alloying design parameters were selected and optimized for the cast hot-forging die steel with high wear resistance. The wear resistance of the optimized cast die steel was evaluated in comparison with commercial H13 steels and 3Cr2WSV steel. In the new cast hot-forging die steel, VC is predominant carbide with Cr and Mo as the main solution elements in α-Fe. It is found that the cast die steel has significantly lower wear rate than normal H13 steel and 3Cr2W8V steel, almost the same as that of high purity H13 steel. The high wear resistance of the new cast hot-forging die steel can be attributed to its reasonable alloying design and nonsensibility to the detrimental function of S and P.展开更多
基金Project(2006BAF04B06) supported by the National Key Technology R & D Program of ChinaProject(2005AA101B19) supported by the Key Technology R & D Program of Hubei Province, China
文摘The finite element analysis （FEA） software Ansys was employed to study the stress state of the dies of both plane and non-plane parting face structures with uniform interference and the die of plane parting face structure with non-uniform interference. Considering the symmetry of the die, a half gear tooth model of the two-ring assembled die with 2.5 GPa inner pressure was constructed. Four paths were defined to investigate the stress state at the bottom comer of the die where stress concentration was serious. FEA results show that the change of parting face from non-plane to plane can greatly reduce the stress at the teeth tips of the die so that the tip fracture is avoided. The interference structure of the die is the most important influencing factor for the stress concentration at the bottom comer. When non-uniform interference is adopted the first principal stress at the comer on the defined paths of the die is much lower than that with uniform interference. The bottom hole radius is another important influencing factor for the comer stress concentration. The first principal stress at the comer of the plane parting face die with non-uniform interference is reduced from 2.3 to 1.9 GPa when the hole radius increases from 12.5 to 16.0 mm. The optimization of the die structure increases the life of the die from 100 to 6 000 hits.
基金Item Sponsored by Hi-Tech Research and Development Program of China (2002AA331180)State Key Laboratory of Materials Modification by Laser,Ion and Electron Beams(0708)
文摘The alloying design of cast hot-forging die steels was analyzed. The relationship of the life of cast hot-forging dies with the failure patterns was studied. The thermal wear resistance was believed to be the key property for the alloying design of cast hot-forging die steels. The alloying design parameters were selected and optimized for the cast hot-forging die steel with high wear resistance. The wear resistance of the optimized cast die steel was evaluated in comparison with commercial H13 steels and 3Cr2WSV steel. In the new cast hot-forging die steel, VC is predominant carbide with Cr and Mo as the main solution elements in α-Fe. It is found that the cast die steel has significantly lower wear rate than normal H13 steel and 3Cr2W8V steel, almost the same as that of high purity H13 steel. The high wear resistance of the new cast hot-forging die steel can be attributed to its reasonable alloying design and nonsensibility to the detrimental function of S and P.
