Optimal Design of High-Speed Partial Flow Pumps using Orthogonal Tests and Numerical Simulations

To investigate the influence of structural parameters on the performances and internal flow characteristics of partial flow pumps at a low specific speed of 10000 rpm,special attention was paid to the first and second stage impeller guide vanes.Moreover,the impeller blade outlet width,impeller inlet diameter,blade inclination angle,and number of blades were considered for orthogonal tests.Accordingly,nine groups of design solutions were formed,and then used as a basis for the execution of numerical simulations(CFD)aimed at obtaining the efficiency values and heads for each design solution group.The influence of impeller geometric parameters on the efficiency and head was explored,and the“weight”of each factor was obtained via a range analysis.Optimal structural parameters were finally chosen on the basis of the numerical simulation results,and the performances of the optimized model were verified accordingly(yet by means of CFD).Evidence is provided that the increase in the efficiency and head of the optimized model was 12.11%and 23.5 m,respectively,compared with those of the original model.

A Study on Optimizing the Double-Spine Type Flow Path Design for the Overhead Transportation System Using Tabu Search Algorithm

Optimizing Flow Path Design(FPD)is a popular research area in transportation system design,but its application to Overhead Transportation Systems(OTSs)has been limited.This study focuses on optimizing a double-spine flow path design for OTSs with 10 stations by minimizing the total travel distance for both loaded and empty flows.We employ transportation methods,specifically the North-West Corner and Stepping-Stone methods,to determine empty vehicle travel flows.Additionally,the Tabu Search(TS)algorithm is applied to branch the 10 stations into two main layout branches.The results obtained from our proposed method demonstrate a reduction in the objective function value compared to the initial feasible solution.Furthermore,we explore howchanges in the parameters of the TS algorithm affect the optimal result.We validate the feasibility of our approach by comparing it with relevant literature and conducting additional tests on layouts with 20 and 30 stations.

Dynamic-based model for calculating the boulder impact force in debris flow

The boulder impact force in debris flow is generally calculated by static methods such as the cantilever beam models.However,these methods cannot describe the dynamic scenario of boulder collision on structures,so the inertia and damping effects of the structures are not involved causing an overestimation on the boulder impact force.In order to address this issue,a dynamic-based model for calculating the boulder impact force of a debris flow was proposed in this study,and the dynamic characteristics of a cantilever beam with multiple degrees of freedom under boulder collision were investigated.By using the drop-weight method to simulate boulders within debris flow,seven experiments of drop-weight impacting the cantilever beam were used to calibrate the error of the dynamicbased model.Results indicate that the dynamic-based model is able to reconstruct the impact force history on the cantilever beam during impact time and the error of dynamic-based model is 15.3%in calculating boulder impact force,significantly outperforming the cantilever beam model’s error of 285%.Therefore,the dynamic-based model can overcome the drawbacks of the static-based models and provide a more reliable theoretical foundation for the engineering design of debris flow control structures.

Effect of bipolar-plates design on corrosion,mass and heat transfer in proton-exchange membrane fuel cells and water electrolyzers:A review

Attaining a decarbonized and sustainable energy system,which is the core solution to global energy issues,is accessible through the development of hydrogen energy.Proton-exchange membrane water electrolyzers(PEMWEs)are promising devices for hydrogen production,given their high efficiency,rapid responsiveness,and compactness.Bipolar plates account for a relatively high percentage of the total cost and weight compared with other components of PEMWEs.Thus,optimization of their design may accelerate the promotion of PEMWEs.This paper reviews the advances in materials and flow-field design for bipolar plates.First,the working conditions of proton-exchange membrane fuel cells(PEMFCs)and PEMWEs are compared,including reaction direction,operating temperature,pressure,input/output,and potential.Then,the current research status of bipolar-plate substrates and surface coatings is summarized,and some typical channel-rib flow fields and porous flow fields are presented.Furthermore,the effects of materials on mass and heat transfer and the possibility of reducing corrosion by improving the flow field structure are explored.Finally,this review discusses the potential directions of the development of bipolar-plate design,including material fabrication,flow-field geometry optimization using threedimensional printing,and surface-coating composition optimization based on computational materials science.

基于Moldflow的摩托车前中心盖模具设计

利用Moldflow软件对摩托车前中心盖进行了仿真分析,结合零件结构特点及成型工艺要求,设计了两种浇注系统方案,依据填充时间、流动前沿温度、冻结层因子和熔接线等仿真参数分析,优选出最佳浇口位置及数量,并依此确定采用“3点针阀式热流道+3点侧浇口”的进胶方式,最终设计了一副顺序阀热流道注塑模具。为解决T1区域型腔侧向抽芯的难题,设计了“垂直油缸+连接块+T形块”的抽芯机构,使模具结构更加紧凑;采用“大斜顶+小斜顶”组合的方式解决了倒扣方向不统一、抽芯空间小及难脱模的问题;导向定位系统采用了“0°精定位块+动定模止口”的方式,确保模具在开模和合模过程中能够准确、可靠地复位;采用类似“随形水路”的组合式冷却系统,滑块与大斜顶均设计有直径12 mm的独立冷却水路,其余部分设计有直径18 mm的水路,使模温更均匀,成型周期缩短约11%;试模后,模具运行平稳,各机构运动安全可靠,塑件精度及表面质量符合要求,可为同类模具的设计提供参考。

HIGH SPEED FLOW DESIGN USING THE THEORY OF OSCULATING CONES AND AXISYMMETRIC FLOWS

An inverse method of characteristics was introduced into the design concept of using osculating cones (OC) in the supersonic flow, which can extend the domain of options for generating the aerospace vehicle configurations with supersonic leading edge as well as inlet diffusers. Some more practical waverider shapes with higher volumetric efficiency can be obtained through using the concept of osculating axisymmetric (OA) flows with rotationality in the post shock flow field by inputting curved shocks.

Influence of bio-inspired flow channel designs on the performance of a PEM fuel cell

Performance of the proton exchange membrane fuel cell(PEMFC)is appreciably affected by the channel geometry.The branching structure of a plant leaf and human lung is an efficient network to distribute the nutrients in the respective systems.The same nutrient transport system can be mimicked in the flow channel design of a PEMFC,to aid even reactant distribution and better water management.In this work,the effect of bio-inspired flow field designs such as lung and leaf channel design bipolar plates,on the performance of a PEMFC was examined experimentally at various operating conditions.A PEMFC of 49 cm2 area,with a Nafion 212 membrane with a 40%catalyst loading of 0.4 mg·cm-2 on the anode side and also 0.6 mg·cm-2 on the cathode side is assembled by incorporating the bio-inspired channel bipolar plate,and was tested on a programmable fuel-cell test station.The impact of the working parameters like reactants’relative humidity(RH),back pressure and fuel cell temperature on the performance of the fuel cell was examined;the operating pressure remains constant at 0.1 MPa.It was observed that the best performance was attained at a back pressure of 0.3 MPa,75°C operating temperature and 100%RH.The three flow channels were also compared at different operating pressures ranging from 0.1 MPa to 0.3 MPa,and the other parameters such as operating temperature,RH and back pressure were set as 75°C,100%and 0.3 MPa.The experimental outcomes of the PEMFC with bio-inspired channels were compared with the experimental results of a conventional triple serpentine flow field.It was observed that among the different flow channel designs considered,the leaf channel design gives the best output in terms of power density.Further,the experimental results of the leaf channel design were compared with those of the interdigitated leaf channel design.The PEMFC with the interdigitated leaf channel design was found to generate 6.72%more power density than the non-interdigitated leaf channel design.The fuel cell with interdigitated leaf channel design generated5.58%more net power density than the fuel cell with non-interdigitated leaf channel design after considering the parasitic losses.

The Optimal Cross-section Design of the “Trapezoid-V” Shaped Drainage Canal of Viscous Debris Flow

Debris flow drainage canal is one of the most widely used engineering measures to prevent and manage debris flow hazards.The shape and the sizes of the cross-section are important parameters when design debris flow drainage canal.Therefore,how to design the appropriate shape and sizes of the cross-section so that the drainage canal can have the optimal drainage capacity is very important and few researched at home and abroad.This study was conducted to analyze the hydraulic condition of a Trapezoid-V shaped drainage canal and optimize its cross-section.By assuming characteristic sizes of the cross-section,the paper deduced the configuration parameter of the cross-section of a Trapezoid-V shaped debris flow drainage canal.By theory analysis,it indicates that the optimal configuration parameter is only related to the side slope coefficient and the bottom transverse slope coefficient.For this study,the Heishui Gully,a first-order tributary of the lower Jinsha River,was used as an example to design the optimal cross-section of the drainage canal of debris flow.

Design and Numerical Simulation on Coupled Flow Field of Radial Turbine with Air-Inlet Volute

As one of the core components of turbocharger or micro-turbine, radial turbine has the features of small size and high rotation speed. In order to explore the design method and flow mechanism of the turbine with a volute, a centimeter-scale radial turbine with a vaneless air-inlet volute was designed and simulated numerically to investigate the characteristics of the coupled flow field. The results show that the wheel efficiency of single passage computation without the volute is 80.1%. After accounting for the factors of the loss caused by the volute and the interaction between each passage, the performance is more accurate according to the whole flow passage computation with the volute. High load region gathers at the mid-span and the efficiency declines to 76.6%. The performance of the volute whose structure angle of the trapezoid section is equal to 70 degree is better. Unlike uniform inlet condition in single passage, more appropriate inlet flow for the impeller is provided by the rectification effect of the volute in full passage calculation. Flow parameters are distributed more evenly along the blade span and are generally consistent between each passage at the outlet of the turbine.

Application of the Modified nverse Design Method in the Optimization of the Runner Blade of a Mixed-Flow Pump

To improve the design speed and reduce the design cost for the previous blade design method, a modified inverse design method is presented. In the new method, after a series of physical and mathematical simplifications, a sail?like constrained area is proposed, which can be used to configure di erent runner blade shapes. Then, the new method is applied to redesign and optimize the runner blade of the scale core component of the 1400?MW canned nuclear coolant pump in an established multi?optimization system compromising the Computational Fluid Dynamics(CFD) analysis, the Response Surface Methodology(RSM) and the Non?dominated Sorting Genetic Algorithm?II(NSGA?II). After the execution of the optimization procedure, three optimal samples were ultimately obtained. Then, through comparative analysis using the target runner blade, it was found that the maximum e ciency improvement reached 1.6%, while the head improvement was about 10%. Overall, a promising runner blade inverse design method which will benefit the hydraulic design of the mixed?flow pump has been proposed.

Aerodynamic Design for Three-Dimensional Multi-lifting Surfaces at Transonic Flow

An aerodynamic design method and corresponding codes are developed for three-dimensional multi lifting surfaces at transonic flow. It is based on the ＂iterative residual correction＂ concept that is successfully used for transonic wing design and subsonic multi-lifting surface design. The up-wind scheme is introduced into governing equations of multi-lifting surface design method and automatically acted when supersonic flow appears on the surface. A series of interface codes are programmed, including a target-pressure modification tool. Using the improved inverse aerodynamic design code, TAU code and interface codes, the transonic multi-lifting aerodynamic design software system is founded. Two cases of canard-wing configuration have been performed to validate the method and codes. The results show that the convergence of analysis/design iteration is very good at higher speed transonic flow.

Robust design of natural laminar flow supercritical airfoil by multi-objective evolution method

Abstract A transonic, high Reynolds number natural laminar flow airfoil is designed and studied. The γ-θ transition model is combined with the shear stress transport （SST） k-w turbulence model to predict the transition region for a laminar-turbulent boundary layer. The non-uniform free-form deformation （NFFD） method based on the non-uniform rational B-spline （NURBS） basis function is introduced to the airfoil parameterization. The non-dominated sorting genetic algorithm-II （NSGA-II） is used as the search algo- rithm, and the surrogate model based on the Kriging models is introduced to improve the efficiency of the optimization system. The optimization system is set up based on the above technologies, and the robust design about the uncertainty of the Mach number is carried out for NASA0412 airfoil. The optimized airfoil is analyzed and compared with the original airfoil. The results show that natural laminar flow can be achieved on a supercritical airfoil to improve the aerodynamic characteristic of airfoils.

INTEGRATED LAYOUT DESIGN OF CELLS AND FLOW PATHS

The integrated layout problem in manufacturing Systems is investigated. Anintegrated model for Concurrent layout design of cells and flow paths is formulated. A hybridapproach combined an enhanced branch-and-bound algorithm with a simulated annealing scheme isproposed to solve this problem. The integrated layout method is applied to re-layout the gear pumpshop of a medium-size manufacturer of hydraulic pieces. Results show that the proposed layout methodcan concurrently provide good solutions of the cell layouts and the flow path layouts.

An Optimized SW/HW AVMF Design Based on High-Level Synthesis Flow for Color Images

In this paper,a software/hardware High-level Synthesis(HLS)design is proposed to compute the Adaptive Vector Median Filter(AVMF)in realtime.In fact,this filter is known by its excellent impulsive noise suppression and chromaticity conservation.The software(SW)study of this filter demonstrates that its implementation is too complex.The purpose of this work is to study the impact of using an HLS tool to design ideal floating-point and optimized fixed-point hardware(HW)architectures for the AVMF filter using square root function(ideal HW)and ROM memory(optimized HW),respectively,to select the best HLS architectures and to design an efficient HLS software/hardware(SW/HW)embedded AVMF design to achieve a trade-off between the processing time,power consumption and hardware cost.For that purpose,some approximations using ROM memory were proposed to perform the square root and develop a fixed-point AVMF algorithm.After that,the best solution generated for each HLS design was integrated in the SW/HW environment and evaluated under ZC702 FPGA platform.The experimental results showed a reduction of about 65%and 98%in both the power consumption and processing time for the ideal SW/HW implementation relative to the ideal SW implementation for an AVMF filter with the same image quality,respectively.Moreover,the power consumption and processing time of the optimized SW/HW are 70%and 97%less than the optimized SW implementation,respectively.In addition,the Look Up Table(LUTs)percentage,power consumption and processing time used by the optimized SW/HW design are improved by nearly 45%,18%and 61%compared the ideal SW/HW design,respectively,with slight decrease in the image quality.

基于Moldflow的肥皂盒注塑模具设计

以一种聚丙烯沥水长方形肥皂盒为例,结合实际情况,对其浇注系统和冷却系统进行初步设计,通过分析肥皂盒的充填过程,优化浇注系统的流动不平衡缺陷,并利用Moldflow软件对肥皂盒塑件进行流道分析。结果表明:优化后的浇注系统和冷却系统均设计合理;由翘曲变形分析可知,收缩不均对塑件变形影响最大,但变形量均在允许范围内;最后,通过对模具分型面、型芯、型腔、推出机构和模架结构等进行合理设计,得到一整套符合实际生产需求的肥皂盒注塑模具。

The Design of a Three-Dimensional Physical Modeling System for Real-Time Groundwater Flows

In the past decades,physical modeling has been widely used in hydrogeology for teaching,studying and exhibition purposes.Most of these models are used to illustrate hydrogeological profiles,but few can depict three-dimensional groundwater flows,making it impossible to validate groundwater flows simulated by numerical methods with physical modeling.

Cavity Flow Pattern Design for Supercaviting Torpedo

The flow pattern design of supercaviting torpedo,like the shape design of conventional bedewed torpedo,occupies an important position in torpedo system design.In this paper,the flow pattern design issues were studied systematically.A set of design criteria and main design requirements were proposed,and the design method and procedure were established.Moreover,the determination method of necessary parameters of cavitator and ventilated system for desired cavity flow pattern was given.Considered the speed and pressure disturbances in the torpedo navigation,a concept named margin design was proposed to solve the supercavitation deformation and instability caused by the disturbances.

Study on optimal design of vertical-shaft mechanical mixer based on numerical simulation of flow field

In the paper the three-dimensional flow fields are numerically simulated in the vertical-shaft mechanical mix tank of a water treatment plant by means of FLUENT software based on the method of Computational Fluid Dynamics (CFD). The influences of design parameters on flow fields and the mixing effect are analyzed. Firstly,the prediction capability of the turbulence model adopted in simulations is evaluated. And then,the mesh independence is checked up. Finally,the flow fields in various dimensionless blade diameters and dimensionless shaft spans are numerically simulated respectively. The results have shown that the numerical simulation method based on CFD is a feasible assistance for the optimal designs of mixers. Moreover,the optimal design of the blade diameter should take into account both the flow field and the power consumption. The optimization of the shaft span is to achieve a relatively even distribution of the flow field without any rupture. With the consideration of an optimal design,the dimensionless blade diameter and dimensionless shaft span should be 0.45 and 0.57 respectively in the case.

Design and Analysis of a Dual Rotor Turbine with a Shroud Using Flow Simulations

This paper describes the flow simulation of a dual rotor, three-bladed wind turbine module with a shroud to determine its performance. The parameters that were evaluated are the effects of adding a second rotor, wind speed, distance between the two rotors, the size of the front rotor and the shroud. The results were obtained by using the Solid Works 2015 flow simulation program. Also, the benefits and cost issues for wind generating systems are illustrated.

Computer Aided Design of Differential Pressure Flow Meters

New methodology of designing the differential pressure flow meters for fluid energy carriers is developed in order to provide minimum uncertainty of results of flow rate measurement. This methodology is implemented in “Raskhod-RU” CAD system for computer aided design and calculation of differential pressure flow meters. “Raskhod-RU” CAD meets the requirements of new Standards implemented in CIS countries (GOST 8.586.1,2,3,4,5-2005) and provides accomplishment of the following tasks: verification of conditions (constraints) for application of the differential pressure method according to the requirements of new Standards;calculation of parameters of primary device, pipe straight lengths and flow meter in general according to the requirements of new Standards;calculation of uncertainty of results of fluid flow rate and volume measurement.