Production Practice of Solid Waste Desulfurizer Disposal in European Metallurgical Furnace

In order to realize the OY Smelting Furnace disposal of solid waste,municipal waste,form a model of steel enterprises and urban integration,through the production practice of smelting furnace,analyzes the mechanism of solid waste disposal,and proposed the disposal of solid waste desulfurization agent and disposal method:According to the theory to guide the actual production process,the test ton of iron with 10-15kg of desulfurizer in the production process does not affect the quality of molten iron and slag quality.

Efficient Absorptive Oxidation of H_(2)S Using a Fe(Ⅲ)-Cu(Ⅱ) Coupled DES (ChCl/EG) Desulfurizer

In this experiment,an EG/ChCl deep eutectic solvent(DES)was synthesized using choline chloride(ChCl)and ethylene glycol(EG)as the raw materials.The synthesized DES was characterized by Fourier transform infrared spectroscopy and thermogravimetric analysis.The results demonstrate the successful synthesis of DES.A certain amount of FeCl_(3) and CuSO_(4) was added to the DES to promote the absorption of H_(2)S;thus,a Fe(Ⅲ)-Cu(Ⅱ)coupled DES desulfurization system was obtained.The effects of DES raw materials’ratio,FeCl_(3) concentration,water content,CuSO_(4) concentration,and reaction temperature on the desulfurization efficiency and the regeneration conditions were studied.The results show that ChCl/EG DES with a molar ratio of 1:2 has a better desulfurization effect,and the addition of an appropriate amount of water can effectively promote the dissolution of CuSO_(4) and the absorption of H_(2)S.An appropriate increase in reaction temperature and CuSO_(4) concentration would also promote the absorption of H_(2)S.When the concentration of CuSO_(4) in DES desulfurizer was 0.15 mol/L,the gas speed was 20 mL/min,and the sulfur capacity could reach 10.23 g/L.The desulfurizer could be regenerated by passing O_(2),and the desulfurization efficiency did not change much after repeated use of desulfurization-regeneration many times.The desulfurization product was characterized by XRD as rhombohedral sulfur.

Study on Desulfurization Efficiency and Products of Ce-Doped Nanosized ZnO Desulfurizer at Ambient Temperature

Ce-doped nanosized ZnO desulfurizer was prepared by homogeneous precipitation,and its desulfurization efficiency at ambient temperature was investigated through dynamic experiments.The results showed that the desulfurization activity of nanosized Ce-ZnO had improved greatly,compared to nanosized ZnO desulfurizer.Nanosized Ce-ZnO desulfurizer was characterized by XRD,TPD-MS,XPS,and TEM.The research results indicated that doping Ce decreased the particle size of the nanosized ZnO desulfurizer and ZnS was the principal desulfurization product.There were adsorption complexes of HS and S on the surface of desulfurizer as well.Only a small amount of vapor appeared in the tail gas on the condition of meeting the precision of desulfurization.

Modification of Bitumen with Desulfurized Crumb Rubber in the Present of Reactive Additives

Bitumen was modified with desulfurized crumb rubber (DCR) in the present of reac tive additives. The effect of the kinds and content of the reactive additive on prop erties of DCR modified bitumen (DCRMB) was investigated. The morphology of DCRMB was characterized by SEM and the changes of the chemical structure of DCRMB wit hout and with the addition of the reactive additive were analyzed by FTIR. The e xperimented results show that the softening point,the elasticity recovery and th e storage stability of DCRMB were improved significantly by the addition of the reactive additive. This is because that a network structure of rubber in DCRMB w as formed and the chemical reaction between C=C double bonds in bitumen and DCR has happened after the reactive additive was added into DCRMB.

Microstructure and Properties of Desulfurized Crumb Rubber Modified Bitumen

The microstructures of general crumb rubber(CR), dynamic desulfurized crumb rubber(DDCR) and high speed agitation desulfurized crumb rubber(HSADCR) modified bitumens were investigated by a fluorescence microscope, and the physical properties of these three modified bitumens were studied.The results show that the dynamic desulfuration can improve the swelling capacity of crumb rubber in bitumen by destroying the sulfuratized bond of the crumb rubber,but the reunion of rubber particles during dynamic desulfuration also makes the swelling and the DDCR in bitumen difficult, so properties of the DDCR modified bitumen are not superior to the general crumb rubber modified bitumen.However,high speed agitation desulfuration can not only improve the swelling capacity of crumb rubber in bitumen,but also avoid the reunion of rubber particles,so some properties of bitumen can be improved by the modification of HSADCR.

Ambient temperature desulfurizer of nano-ZnO modified with cerium

The compound nano-ZnO modified with Ce was prepared by homogeneous precipitation.IR,XRD and dynamic experiments show that the crystal size of nano-ZnO desulfurizer is decreased after being modified with Ce and its desulfurization activities are improved greatly.When calcined at 270 ℃,Ce distributes evenly on the ZnO particle surface as amorphous state oxides,and the amorphous ZnO·H2O also exists;when the calcining temperature is 570 ℃,the crystal CeO2 separates out and the amorphous structure of zinc oxide disappears,at the same time,the crystal is perfect and its size increases,but the desulfurization activities decrease.The desulfurization product of nano-ZnO modified with Ce was analyzed with XPS.The results show that the adsorption compound of HS,S and ZnS exists on the surface of the desulfurizer.

Preparation and Characterization of a New Desulfurizer and Its Performance on Removal of SO₂

Sulfur dioxide is one of the major pollutants resulting from fuel combustion. In this study, CaO and attapulgite were utilized as raw material for synthesizing CaO/attapulgite (CaO/ATP) desulfurizer. The physicochemical characteristics of CaO/ATP desulfurizer were evaluated by various techniques such as XRD, SEM, FT-IR. The performance of samples was studied in dynamic conditions. Major factors affecting on desulfurization such as weight ratio of CaO to total, types of modifiers, roasting time and temperature were investigated. The desulfurization agent synthesized under optimal synthesis conditions with CaO content of 30 wt% and NaOH modifier, and the desulfurization roasting time of 2 hours and roasting temperature of 600°C, exhibit sulfur tolerance of 10.15 wt%. This desulfurizer with excellent absorbency and catalysis of desulfurization, economical and?environment-friendly, could be especially useful in industrial applications.

Effect of relative humidity on the desulfurization performance of calcium-based desulfurizer

Low desulfurization efficiency impedes the wide application of dry desulfurization technology,which is a low-cost and simple process,and one significant solution is the development and manufacture of high-performance desulfurizers.In this study,firstly,a steam jet mill was used to digest quicklime;then,we utilized numerical simulation to study the flow field distribution and analyze the driving factors of quicklime digestion;and lastly,the desulfurization performance of the desulfurizer was evaluated under different relative humidities.The results show that the desulfurizer prepared via the steam jet mill had better apparent activity than traditional desulfurizers.Also,the entire jet flow field of the steam jet mill is in a supersonic and highly turbulent flow state,with high crushing intensity and good particle acceleration performance.Sufficient contact with the nascent surface maximizes the formation of slaked lime.The experiments demonstrated that the operating time with 100%desulfurization efficiency and the“break-through”time for the desulfurizer prepared via the steam jet mill is longer than that of traditional desulfurizers,and has significant advantages,especially at low flue gas relative humidity.Compared with traditional desulfurizers,the desulfurizer prepared via steam jet mill expands the range of acceptable flue gas temperature,and the failure temperature is 1.625 times that of traditional desulfurizers.This work breaks through the technical bottleneck of low dry desulfurization efficiency,which is an important step in pushing forward the application of dry desulfurization.

Heavy metal pollution risk of desulfurized steel slag as a soil amendment in cycling use of solid wastes

The by-product of wet flue gas desulfurization,desulfurized steel slag(DS),had chemical characteristics like natural gypsum that can be used to improve saline-sodic soil.However,contamination risk of heavy metals for cycling utilization of DS in agriculturewas concerned mostly.Both pot and field experiments were conducted for evaluating the potential pollution risk of DS as the amendment of saline-sodic soil.Results showed that application of DS decreased the contents of Cd,Cu,Zn,and Pb,while significantly increasing chromium(Cr)content in DS-amended soils.The field experiment demonstrated that the migration of heavy metals(Cd,Zn,Cu,and Pb)in the soil profile was negligible.The application of DS at the dosage of 22.5–225 tons/ha significantly increased the Cr content in alfalfa(Medicago sativa L.)but lower than the national standard for feed in China(GB 13078-2017).DS altered the chemical fraction of heavy metals(Zn,Cu,and Pb),transferred exchangeable,reducible into oxidizable and residual forms in DS-amended soil.Application of DS combined with fulvic acid(FA)could effectively reduce the movement of heavy metals in soil and the accumulation of Cr in alfalfa.Based on our results,DS was a safe and feasible material for agricultural use and presented relatively little pollution risk of heavy metals.However,the results also showed that DS to a certain extent had a potential environmental risk of Cr if larger dosages of DS were used.

Phosphotungstic acid ionic liquid for efficient photocatalytic desulfurization:Synthesis,application and mechanism

An efficient mass transfer process is a critical factor for regulating catalytic activity in a photocatalytic desulfurization system.Herein,a phosphotungstic acid(HPW)active center is successfully composited with a quaternary ammonium phosphotungstate-based hexadecyltrimethylammonium chloride ionic liquid(CTAC-HPW)by the ion exchange method for the photocatalytic oxidative desulfurization of dibenzothiophene sulfide.The keggin structure of HPW and highly mass transfer performance of organic cations synergistically enhanced the photocatalytic activity towards the effective convertion of dibenzothiophene(DBT)with the excitation of visible light.The deep desulfurization(<10 mg·kg^(-1))is attained within 30 min,and well stability is demonstrated within 25 cycles.Moreover,the CTAC-HPW photocatalyst projects well selectivity to interference from coexisting compounds such as olefins and aromatic hydrocarbons and universality of dibenzothiophenes,for example,4-methyldibenzothiophene(4-MDBT)and 4,6-dimethyldibenzothiophene(4,6-DMDBT).Ultimately,a possible photocatalytic desulfurization mechanism is proposed according to the Gaschromatography-mass spectrometry(GC-MS),proving that the final product is the corresponding sulfone.The trapping experiment and electron spin resonance(ESR)analysis confirmed that h^(+)and,COOH played critical roles in the oxidation process.The work offers a practicable strategy for efficiently converting DBT to DBTO_(2) with added value.

Corrosion Behaviors of Pure Titanium and Its Weldment in Simulated Desulfurized Flue Gas Condensates in Thermal Power Plant Chimney

The corrosion behaviors of pure titanium and its weldment welded by tungsten inert gas （TIG） welding in simulated desulfurized flue gas condensates in thermal power plant chimney were investigated using potentiodynamic polarization, electrochemical impedance spectroscopy （EIS） and immersion tests. The effects of heat input and shielding gases on the corrosion behavior of the welded titanium were also studied. Grain coarsening and Widmanst^itten structure were found in both the fusion zone and the heat-affected zone. The welded titanium exhibited active-passive behavior in the simulated condensates. Both the polarization curves and EIS measurements confirmed that TIG welding process with different parameters had few effects on the corrosion behavior. It was proved that the microstructure changes were not the key material factors affecting the corrosion behavior of pure titanium under the test conditions, while the oxide film had remarkable effect on improving the corrosion resistance.

Desulfurization characteristics of slaked lime and regulation optimization of circulating fluidized bed flue gas desulfurization processdA combined experimental and numerical simulation study

Circulating fluidized bed flue gas desulfurization(CFB-FGD)process has been widely applied in recent years.However,high cost caused by the use of high-quality slaked lime and difficult operation due to the complex flow field are two issues which have received great attention.Accordingly,a laboratoryscale fluidized bed reactor was constructed to investigate the effects of physical properties and external conditions on desulfurization performance of slaked lime,and the conclusions were tried out in an industrial-scale CFB-FGD tower.After that,a numerical model of the tower was established based on computational particle fluid dynamics(CPFD)and two-film theory.After comparison and validation with actual operation data,the effects of operating parameters on gasesolid distribution and desulfurization characteristics were investigated.The results of experiments and industrial trials showed that the use of slaked lime with a calcium hydroxide content of approximately 80%and particle size greater than 40 mm could significantly reduce the cost of desulfurizer.Simulation results showed that the flow field in the desulfurization tower was skewed under the influence of circulating ash.We obtained optimal operating conditions of 7.5 kg·s^(-1)for the atomized water flow,70 kg·s^(-1)for circulating ash flow,and 0.56 kg·s^(-1)for slaked lime flow,with desulfurization efficiency reaching 98.19%and the exit flue gas meeting the ultraclean emission and safety requirements.All parameters selected in the simulation were based on engineering examples and had certain application reference significance.

Synergistic catalysis of the N-hydroxyphthalimide on flower-like bimetallic metal-organic frameworks for boosting oxidative desulfurization

Synergic catalytic effect between active sites and supports greatly determines the catalytic activity for the aerobic oxidative desulfurization of fuel oils.In this work,Ni-doped Co-based bimetallic metal-organic framework(CoNi-MOF)is fabricated to disperse N-hydroxyphthalimide(NHPI),in which the whole catalyst provides plentiful synergic catalytic effect to improve the performance of oxidative desulfurization(ODS).As a bimetallic MOF,the second metal Ni doping results in the flower-like morphology and the modification of electronic properties,which ensure the exposure of NHPI and strengthen the synergistic effect of the overall catalyst.Compared with the monometallic Co-MOF and naked NHPI,the NHPI@CoNi-MOF triggers the efficient activation of molecular oxygen and improves the ODS performance without an initiator.The sulfur removal of dibenzothiophene-based model oil reaches 96.4%over the NHPI@CoNi-MOF catalyst in 8 h of reaction.Furthermore,the catalytic product of this aerobic ODS reaction is sulfone,which is adsorbed on the catalyst surface due to the difference in polarity.This work provides new insight and strategy for the design of a strong synergic catalytic effect between NHPI and bimetallic supports toward high-activity aerobic ODS materials.

Fabrication of Silane and Desulfurization Ash Composite Modified Polyurethane and Its Interfacial Binding Mechanism

Polyurethane/desulfurization ash(PU/DA)composites were synthesized using"one-pot method",with the incorporation of a silane coupling agent(KH550)as a"molecular bridge"to facilitate the integration of DA as hard segments into the PU molecular chain.The effects of DA content(φ)on the mechanical properties,thermal stability,and hydrophobicity of PU,both before and after the addition of KH550,were thoroughly examined.The results of microscopic mechanism analysis confirmed that KH550 chemically modified the surface of DA,facilitating its incorporation into the polyurethane molecular chain,thereby significantly enhancing the compatibility and dispersion of DA within the PU matrix.When the mass fraction of modified DA(MDA)reached 12%,the mechanical properties,thermal stability,and hydrophobicity of the composites were substantially improved,with the tensile strength reaching 14.9 MPa,and the contact angle measuring 100.6°.

Reaction network design and hybrid modeling of S Zorb

At present,many countries are becoming more and more stringent in terms of sulfur content in fuel oil.S Zorb is a kind of desulfurization technology with advantages of exceptional desulfurization efficiency and small impact on octane number.To meet the needs of environmental requirements and the trend of digitalization in the petrochemical industry,a first-principle model of S Zorb was established based on industry data.In order to describe the desulfurization and the other side reactions,a reaction network was designed and the kinetic parameters were estimated by the particle swarm optimization algorithm.Two hybrid models based on the first-principle model and support vector regression method were established to correct the mass fraction of sulfur and predict the research octane number of the refined gasoline respectively.The results indicate that the hybrid models can predict the mass fraction of PIONA,sulfur content and research octane number of the refined gasoline accurately,of which the mean absolute percentage errors are less than 6%.Hybrid models were then applied to optimize the decision variables to minimize the research octane number loss.Optimization results show that the average reduction of the loss of research octane number is 21.8%,which suggests that the models developed hold promise for guiding practical production.

Few-layered hexagonal boron nitride nanosheets stabilized Pt NPs for oxidation promoted adsorptive desulfurization of fuel oil

A few-layered hexagonal boron nitride nanosheets stabilized platinum nanoparticles(Pt/h-BNNS)is engineered for oxidation-promoted adsorptive desulfurization(OPADS)of fuel oil.It was found that the few-layered structure and the defective sites of h-BNNS not only are beneficial to the stabilization of Pt NPs but also favor the adsorption of aromatic sulfides.By employing Pt/h-BNNS with a Pt loading amount of 1.19 wt%as the active adsorbent and air as an oxidant,a 98.0%sulfur removal over dibenzothiophene(DBT)is achieved along with a total conversion of the DBT to the corresponding sulfones(DBTO_(2)).Detailed experiments show that the excellent desulfurization activity originates from the few-layered structure of h-BNNS and the high catalytic activity of Pt NPs.In addition,the OPADS system with Pt/h-BNNS as the active adsorbent shows remarkable stability in desulfurization performance with the existence of different interferents such as olefin,and aromatic hydrocarbons.Besides,the Pt/h-BNNS can be recycled 12 times without a significant decrease in desulfurization performance.Also,a process flow diagram is proposed for deep desulfurization of fuel oil and recovery of high value-added products,which would promote the industrial application of such OPADS strategy.

A cleaner production strategy for acid mine drainage prevention of waste rock:A porphyry copper case

An in-process technology approach is proposed to identify the source of acid mine drainage(AMD)generation and prevent its formation in a porphyry copper waste rock(WR).Adopting actions before stockpiling the WR enables the establishment of potential contaminants and predicts the more convenient method for AMD prevention.A WR sample was separated into size fractions,and the WR’s net acidgenerating potential was quantified using chemical and mineralogical characterization.The diameter of physical locking of sulfides(DPLS)was determined,and the fractions below the DPLS were desulfurized using flotation.Finally,the WR fractions and tailing from the flotation test were submitted to acid-base accounting and weathering tests to evaluate their acid-generating potential.Results show that the WR’s main sulfide mineral is pyrite,and the DPLS was defined as 850μm.A sulfide recovery of 91%was achieved using a combination of HydroFloat^(®)and Denver cells for a size fraction lower than DPLS.No grinding was conducted.The results show that size fractions greater than DPLS and the desulfurized WR are unlikely to produce AMD.The outcomes show that in-processing technology can be a more proactive approach and an effective tool for avoiding AMD in a porphyry copper WR.

Design of dual-functional protic porous ionic liquids for boosting selective extractive desulfurization

Porous ionic liquids have demonstrated excellent performance in the field of separation,attributed to their high specific surface area and efficient mass transfer.Herein,task-specific protic porous ionic liquids(PPILs)were prepared by employing a novel one-step coupling neutralization reaction strategy for extractive desulfurization.The single-extraction efficiency of PPILs reached 75.0%for dibenzothiophene.Moreover,adding aromatic hydrocarbon interferents resulted in a slight decrease in the extraction efficiency of PPILs(from 45.2%to 37.3%,37.9%,and 33.5%),indicating the excellent extraction selectivity of PPILs.The experimental measurements and density functional theory calculations reveal that the surface channels of porous structures can selectively capture dibenzothiophene by the stronger electrophilicity(Eint(HS surface channel/DBT)=-39.8 kcal mol^(-1)),and the multiple extraction sites of ion pairs can effectively enrich and transport dibenzothiophene from the oil phase into PPILs throughπ...π,C-H...πand hydrogen bonds interactions.Furthermore,this straightforward synthetic strategy can be employed in preparing porous liquids,offering new possibilities for synthesizing PPILs with tailored functionalities.

Enhanced dealkalization of bauxite residue through calcium-activated desulfurization gypsum

A novel integrated approach to remove the free alkalis and stabilize solid-phase alkalinity by controlling the release of Ca from desulfurization gypsum was developed.The combination of recycled FeCl_(3)solution and EDTA activated desulfurization gypsum lowered the bauxite residue pH to 7.20.Moreover,it also improved the residual Ca state,with its contribution to the total exchangeable cations increased(68%-92%).Notably,the slow release of exchangeable Ca introduced through modified desulfurization gypsum induced a phase transition of the alkaline minerals.This treatment stabilized the dealkalization effect of bauxite residue via reducing its overall acid neutralization capacity in abating pH rebound.Hence,this approach can provide guidance for effectively utilizing desulfurization gypsum to achieve stable regulation of alkalinity in bauxite residue.

Synthesis of boron nitride nanorod and its performance as a metalfree catalyst for oxidative desulfurization of diesel fuel

In order to reduce the sulfur compounds in diesel fuel,boron nitride(BN)has been used as a novel metal-free catalyst in the present research.This nanocatalyst was synthesized via template-free approach followed by heating treatment at 900℃ in nitrogen atmosphere that the characteristics of the sample were identified by the X-ray diffraction,Fourier-transform infrared spectroscopy,Raman spectroscopy,field emission scanning electron microscopy,transmission electron microscopy,atomic force microscopy,and N2 adsorption-desorption isotherms.The results of structural and morphological analysis represented that BN has been successfully synthesized.The efficacy of the main operating parameters on the process was studied by using response surface methodology based on the Box-Behnken design method.The prepared catalyst showed high efficiency in oxidative desulfurization of diesel fuel with initial sulfur content of 8040 mg·kg^(-1)S.From statistical analysis,a significant quadratic model was obtained to predict the sulfur removal as a function of efficient parameters.The maximum efficiency of 72.4%was achieved under optimized conditions at oxidant/sulfur molar ratio of 10.2,temperature of 71℃,reaction time of 113 min,and catalyst dosage of 0.36 g.Also,the reusability of the BN was studied,and the result showed little reduction in activity of the catalyst after 10 times regeneration.Moreover,a plausible mechanism was proposed for oxidation of sulfur compounds on the surface of the catalyst.The present study shows that BN materials can be selected as promising metal-free catalysts for desulfurization process.