The effect of fin attachment on the thermal stress reduction of exhaust manifold of an off road diesel engine(Komatsu HD325-6) was investigated.For doing this,coupled thermo-fluid-solid analysis of exhaust manifold of...The effect of fin attachment on the thermal stress reduction of exhaust manifold of an off road diesel engine(Komatsu HD325-6) was investigated.For doing this,coupled thermo-fluid-solid analysis of exhaust manifold of the off road diesel engine was carried out.The thermal analysis,including thermal flow,thermal stress,and the thermal deformation of the manifold was investigated.The flow inside the manifold was simulated and then its properties including velocity,pressure,and temperature were obtained.The flow properties were transferred to the solid model and then the thermal stresses and the thermal deformations of the manifold under different operating conditions were calculated.Finally,based on the predicted thermal stresses and thermal deformations of the manifold body shell,two fin types as well as body shell thickness increase were applied in the critical induced thermal stress area of the manifold to reduce the thermal stress and thermal deformation.The results of the above modifications show that the combined modifications,i.e.the thickness increase and the fin attachment,decrease the thermal stresses by up to 28% and the contribution of the fin attachment in this reduction is much higher compared to the shell thickness increase.展开更多
利用SU PER SAP对Su lzer 6RND 68柴油机在不同工况下的活塞应力场进行有限元计算分析,发现柴油机燃烧状况对活塞的应力场有着较大影响,尤其在燃烧质量不佳及柴油机超负荷运转时,其表现为活塞顶部的温度呈指数上升;活塞当量应力最大值...利用SU PER SAP对Su lzer 6RND 68柴油机在不同工况下的活塞应力场进行有限元计算分析,发现柴油机燃烧状况对活塞的应力场有着较大影响,尤其在燃烧质量不佳及柴油机超负荷运转时,其表现为活塞顶部的温度呈指数上升;活塞当量应力最大值是在第1点,其当量应力值为1 404 M Pa,此项研究为柴油机活塞顶部裂纹和烧蚀以及第一道活塞环断裂的原因提供了理论依据,为轮机管理人员提供了借鉴与参考.展开更多
文摘The effect of fin attachment on the thermal stress reduction of exhaust manifold of an off road diesel engine(Komatsu HD325-6) was investigated.For doing this,coupled thermo-fluid-solid analysis of exhaust manifold of the off road diesel engine was carried out.The thermal analysis,including thermal flow,thermal stress,and the thermal deformation of the manifold was investigated.The flow inside the manifold was simulated and then its properties including velocity,pressure,and temperature were obtained.The flow properties were transferred to the solid model and then the thermal stresses and the thermal deformations of the manifold under different operating conditions were calculated.Finally,based on the predicted thermal stresses and thermal deformations of the manifold body shell,two fin types as well as body shell thickness increase were applied in the critical induced thermal stress area of the manifold to reduce the thermal stress and thermal deformation.The results of the above modifications show that the combined modifications,i.e.the thickness increase and the fin attachment,decrease the thermal stresses by up to 28% and the contribution of the fin attachment in this reduction is much higher compared to the shell thickness increase.
文摘利用SU PER SAP对Su lzer 6RND 68柴油机在不同工况下的活塞应力场进行有限元计算分析,发现柴油机燃烧状况对活塞的应力场有着较大影响,尤其在燃烧质量不佳及柴油机超负荷运转时,其表现为活塞顶部的温度呈指数上升;活塞当量应力最大值是在第1点,其当量应力值为1 404 M Pa,此项研究为柴油机活塞顶部裂纹和烧蚀以及第一道活塞环断裂的原因提供了理论依据,为轮机管理人员提供了借鉴与参考.